Rapid construction device for secondary structure concrete pouring

CN224634316UActive Publication Date: 2026-08-14CHENGDU BETTER CONSTR & INSTALLATION ENG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-23
Publication Date
2026-08-14

AI Technical Summary

Technical Problem

[0003]现有混凝土输送泵在对预留构造口内部浇筑混凝土时,采用榔头敲打振动混凝土密实,但是混凝土有高差容易分散离析、振捣不到位、容易出现蜂窝麻面,成型质量差,而且施工慢,效率低,另外,预留构造口设置有钢筋框架,输送管被阻挡在钢筋框架外侧,导致部分混凝土输送掉落造成资源浪费,且降低施工效率,因此,需要对现有技术进行改进

Benefits of technology

该二次结构混凝土浇筑快速施工装置,排料头的锥形结构设计方便将其插入预留构造口的钢筋框架内部输送,防止输送管被阻挡在钢筋框架外侧,导致部分混凝土输送掉落造成资源浪费,且降低施工效率,挂钩的设计可以将其挂接预留构造口的钢筋框架,降低人工频繁手扶输送管劳动力,通过将振动棒一端从预留构造口伸入内部,启动电机带动振动棒振动,从而可以对预留构造口内部混凝土进行高频振动密实,消除气泡并减少内部空隙。

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Abstract

This utility model discloses a rapid construction device for secondary structure concrete pouring, including a concrete conveying pump. A conveying mechanism is provided on one side of the concrete conveying pump for conveying concrete. The conveying mechanism includes a hopper on one side of the concrete conveying pump, and a connecting pipe is provided at the lower end of one side of the hopper. One end of the connecting pipe is connected to the conveying pipe. The conical structure design of the discharge head facilitates its insertion into the steel frame of the reserved construction opening for conveying, preventing the conveying pipe from being blocked outside the steel frame, which would cause some concrete to fall and waste resources, and reduce construction efficiency. The hook design allows it to be hung on the steel frame of the reserved construction opening, reducing the labor of frequently holding the conveying pipe manually. By inserting one end of the vibrator into the reserved construction opening and starting the motor to drive the vibrator to vibrate, the concrete inside the reserved construction opening can be compacted by high-frequency vibration, eliminating air bubbles and reducing internal voids.
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Description

Technical Field

[0001] This utility model relates to the field of building construction equipment technology, specifically a rapid construction device for secondary structure concrete pouring. Background Technology

[0002] A concrete pump is a mechanical device specifically designed for the continuous transport of concrete. Its emergence and development have greatly improved the efficiency and quality of construction. With advancements in construction technology and the diversification of construction needs, concrete pumps have gradually become an indispensable piece of equipment in modern construction projects.

[0003] Existing concrete pumps use hammers to vibrate and compact the concrete when pouring it into pre-reserved structural openings. However, this method is prone to causing the concrete to disperse and segregate due to height differences, resulting in inadequate vibration, honeycomb-like pitting, poor molding quality, slow construction, and low efficiency. In addition, the pre-reserved structural openings are equipped with steel reinforcement frames, which obstruct the conveying pipes outside the frames, causing some concrete to fall and resulting in resource waste and reduced construction efficiency. Therefore, it is necessary to improve the existing technology. Utility Model Content

[0004] The purpose of this invention is to provide a rapid construction device for secondary structure concrete pouring to solve the problems existing in the prior art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a rapid construction device for secondary structure concrete pouring, including a concrete conveying pump, a conveying mechanism is provided on one side of the concrete conveying pump, the conveying mechanism is used to convey concrete, the conveying mechanism includes a hopper provided on one side of the concrete conveying pump, a connecting pipe is provided at the lower end of one side of the hopper, and a conveying pipe is connected to one end of the connecting pipe. A hooking mechanism is provided on the outer side of one end of the conveying pipe. The hooking mechanism is used to hook one end of the conveying pipe. The hooking mechanism includes a limiting ring provided on the outer side of one end of the conveying pipe. A movable ring is slidably sleeved on the outer side of the limiting ring. A fixed rod is connected to the upper end of the movable ring. A pin is provided on the upper end of the fixed rod. A pin sleeve is slidably sleeved on the outer side of the pin. A hook is provided on the upper end of the pin sleeve. A discharge mechanism is provided at one end of the conveying pipe. The discharge mechanism is used for concrete discharge. The discharge mechanism includes a discharge head sleeved on one end of the conveying pipe. A fixing block is symmetrically arranged on one side of the discharge head. Bolts are sleeved inside the fixing block. The lower end face of the hopper is provided with a vibration mechanism, which is used to vibrate and compact concrete. The vibration mechanism includes a motor provided on the lower end face of the hopper, one end of the motor is connected to a connecting rod, and one end of the connecting rod is connected to a vibrating rod. A support mechanism is provided on the outside of the connecting rod. The support mechanism is used to provide auxiliary support for the connecting rod. The support mechanism includes a support ring sleeved on the outside of the connecting tube. A connecting block is connected to the lower end of the support ring. The lower end face of the connecting block is in close contact with the support block. A screw is connected to the internal thread of the support block.

[0006] Preferably, the inner side of the fixing block is in close contact with the conveying pipe, and one end of the bolt is threaded to the conveying pipe.

[0007] Preferably, the movable ring is slidably fitted with a conveying pipe, and the upper end of the fixed rod is slidably connected with a pin sleeve.

[0008] Preferably, the upper end of the screw is threaded to a connecting block, and the lower end of the connecting block is internally sleeved with a connecting rod.

[0009] Preferably, a vibrating rod is provided below the conveying pipe.

[0010] Compared with the prior art, the beneficial effects of this utility model are: This rapid construction device for secondary structure concrete pouring features a tapered discharge head that facilitates insertion into the pre-reserved structural opening's steel frame for transport. This prevents the conveying pipe from being blocked outside the steel frame, which could cause some concrete to fall and waste resources, and reduce construction efficiency. The hook design allows it to be attached to the steel frame of the pre-reserved structural opening, reducing the need for frequent manual handling of the conveying pipe. By inserting one end of the vibrator into the pre-reserved structural opening and starting the motor to drive the vibrator, the device can perform high-frequency vibration to compact the concrete inside the pre-reserved structural opening, eliminating air bubbles and reducing internal voids. Attached Figure Description

[0011] Figure 1 This is a perspective view of the overall structure of this utility model; Figure 2 This is an enlarged perspective view of the movable ring of this utility model; Figure 3 This is an enlarged perspective view of the discharge head of this utility model; Figure 4 This is an enlarged perspective view of the connecting block of this utility model.

[0012] In the diagram: 1 Concrete pump, 11 Hopper, 12 Connecting pipe, 13 Conveying pipe, 14 Limiting ring, 15 Movable ring, 16 Fixing rod, 17 Pin, 18 Pin sleeve, 19 Hook, 110 Discharge head, 111 Fixing block, 112 Bolt, 2 Motor, 21 Connecting rod, 22 Vibrator, 23 Support ring, 24 Connecting block, 25 Support block, 26 Screw. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0014] Please see Figure 1-4 The secondary structure concrete pouring rapid construction device shown in the figure includes a concrete pump 1, a conveying mechanism is set on one side of the concrete pump 1, the conveying mechanism is used to convey concrete, the conveying mechanism includes a hopper 11 set on one side of the concrete pump 1, a connecting pipe 12 is set at the lower end of one side of the hopper 11, and one end of the connecting pipe 12 is connected to the conveying pipe 13. Overview of the working principle of concrete delivery pump 1: Concrete delivery pump 1 drives the pumping mechanism through a hydraulic system to realize the continuous suction and pressure delivery of concrete. It is mainly composed of the pumping system, hydraulic and electrical control system and main power system working together to complete the concrete delivery.

[0015] Workflow: Hydraulic drive and piston movement: Pressurized oil from the hydraulic system enters the main cylinder on one side, pushing the piston rod to extend, while simultaneously retracting the piston rod on the other side through the sealed circuit connecting pipe.

[0016] The concrete conveying piston on the retracting side generates a self-priming effect in the conveying cylinder. The concrete in the hopper, propelled by atmospheric pressure and the mixing blades, enters the conveying cylinder through the slide valve inlet.

[0017] The main hydraulic cylinder on the extended side pushes the concrete piston to force the concrete out of the conveying cylinder, and the concrete enters the conveying pipe through the Y-shaped pipe of the slide valve conveying port.

[0018] Automatic reversing and cyclic operation: After a single suction and conveying stroke is completed, the system automatically reverses direction, and the pressurized oil enters the main oil cylinder on the other side to repeat the above suction and conveying process, so as to achieve continuous conveying.

[0019] A hooking mechanism is provided on the outer side of one end of the conveying pipe 13. The hooking mechanism is used to hook one end of the conveying pipe 13. The hooking mechanism includes a limiting ring 14 provided on the outer side of one end of the conveying pipe 13. A movable ring 15 is slidably sleeved on the outer side of the limiting ring 14. A fixed rod 16 is connected to the upper end of the movable ring 15. A pin 17 is provided on the upper end of the fixed rod 16. A pin sleeve 18 is slidably sleeved on the outer side of the pin 17. A hook 19 is provided on the upper end of the pin sleeve 18. A discharge mechanism is provided at one end of the conveying pipe 13. The discharge mechanism is used for concrete discharge. The discharge mechanism includes a discharge head 110 sleeved at one end of the conveying pipe 13. Fixing blocks 111 are symmetrically arranged on one side of the discharge head 110. Bolts 112 are sleeved inside the fixing blocks 111. A vibration mechanism is provided on the lower end face of the hopper 11. The vibration mechanism is used to vibrate and compact concrete. The vibration mechanism includes a motor 2 provided on the lower end face of the hopper 11. One end of the motor 2 is connected to a connecting rod 21, and one end of the connecting rod 21 is connected to a vibrating rod 22. The vibrator 22 is an eccentric vibrator. It utilizes a rotating shaft with an eccentric mass mounted at its center. The centrifugal force generated during high-speed rotation is transmitted to the vibrator 22 housing via bearings, causing the vibrator 22 to vibrate in a circular motion. The concrete vibrator generates intense vibrations through its internal high-frequency vibrator, which are transmitted to the concrete through the rod body. Under the action of vibration, the particles in the concrete rearrange, fill gaps, and expel excess moisture and air bubbles, thereby achieving the densification of the concrete.

[0020] A support mechanism is provided on the outside of the connecting rod 21. The support mechanism is used to provide auxiliary support for the connecting rod 21. The support mechanism includes a support ring 23 sleeved on the outside of the connecting tube 12. The lower end of the support ring 23 is connected to the connecting block 24. The lower end face of the connecting block 24 is in close contact with the support block 25. The internal thread of the support block 25 is connected to the screw 26.

[0021] Please see Figure 1-4 The inner side of the fixing block 111 is in close contact with the conveying pipe 13, and one end of the bolt 112 is threaded to the conveying pipe 13; With this setup, by connecting the discharge head 110 to one end of the conveying pipe 13 and rotating and tightening the screw 112 to connect the threaded conveying pipe 13, it is easy to fix and install the discharge head 110. The tapered structure design of the discharge head 110 makes it easy to insert it into the steel frame with the reserved construction opening for conveying, preventing the conveying pipe 13 from being blocked outside the steel frame, which would cause some concrete to fall and waste resources, and reduce construction efficiency.

[0022] Please see Figure 1-4 The inner sliding sleeve of the movable ring 15 is connected to the conveying pipe 13, and the upper end of the fixed rod 16 is slidably connected to the pin sleeve 18. With this setup, the hook 19 can be attached to the steel frame of the reserved structural opening, reducing the labor required for frequent manual handling of the conveyor pipe 13. The rotatable movable ring 15 and pin sleeve 18 structure design can flexibly adjust the discharge direction of the discharge head 110, improving the flexibility and convenience of the equipment.

[0023] Please see Figure 1-4 The upper end of the screw 26 is threaded to the connecting block 24, and the lower end of the connecting block 24 is internally sleeved with the connecting rod 21. With this setup, by rotating the screw 26 to connect the threaded connecting block 24, the support block 25 is driven to clamp the connecting rod 21 at the bottom of the connecting block 24, which facilitates the support and fixation of the connecting rod 21 and prevents the connecting rod 21 from drooping over a long period of time, which could cause bending and damage to the internal structure of the motor 2 port.

[0024] Please see Figure 1-4 A vibrating rod 22 is installed below the conveying pipe 13; With this setup, by inserting one end of the vibrator 22 into the pre-reserved structural opening and starting the motor 2 to drive the vibrator 22 to vibrate, the concrete inside the pre-reserved structural opening can be compacted by high-frequency vibration, eliminating air bubbles and reducing internal voids.

[0025] The working principle of this embodiment is as follows: This rapid construction device for secondary structure concrete pouring connects the discharge head 110 to one end of the conveying pipe 13 and tightens the screw 112 to the threaded connection of the conveying pipe 13, which facilitates the fixed installation of the discharge head 110. The conical structure design of the discharge head 110 makes it easy to insert it into the steel frame with the reserved construction opening for conveying, preventing the conveying pipe 13 from being blocked outside the steel frame, which would cause some concrete to fall and waste resources, and reduce construction efficiency.

[0026] The design of hook 19 allows it to be attached to the steel frame of the reserved structural opening, reducing the labor required for frequent manual handling of the conveying pipe 13. The rotatable movable ring 15 and pin sleeve 18 structural design allow for flexible adjustment of the discharge direction of the discharge head 110, improving the flexibility and convenience of the equipment.

[0027] By rotating the screw 26 to connect the threaded connecting block 24, the support block 25 is driven to clamp the connecting rod 21 at the bottom of the connecting block 24, which facilitates the support and fixation of the connecting rod 21 and prevents the connecting rod 21 from drooping for a long time, which would cause bending and damage to the internal structure of the motor 2 port. By inserting one end of the vibrating rod 22 into the interior through the reserved structural opening, the motor 2 is started to drive the vibrating rod 22 to vibrate, thereby performing high-frequency vibration to compact the concrete inside the reserved structural opening, eliminating air bubbles and reducing internal voids.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A rapid construction device for secondary structure concrete pouring, characterized in that: The concrete pump (1) is provided with a conveying mechanism on one side. The conveying mechanism is used to convey concrete. The conveying mechanism includes a hopper (11) provided on one side of the concrete pump (1). A connecting pipe (12) is provided at the lower end of one side of the hopper (11). One end of the connecting pipe (12) is connected to a conveying pipe (13). A hooking mechanism is provided on the outer side of one end of the conveying pipe (13). The hooking mechanism is used to hook one end of the conveying pipe (13). The hooking mechanism includes a limiting ring (14) provided on the outer side of one end of the conveying pipe (13). A movable ring (15) is slidably sleeved on the outer side of the limiting ring (14). A fixed rod (16) is connected to the upper end of the movable ring (15). A pin (17) is provided on the upper end of the fixed rod (16). A pin sleeve (18) is slidably sleeved on the outer side of the pin (17). A hook (19) is provided on the upper end of the pin sleeve (18). The conveying pipe (13) is provided with a discharge mechanism at one end. The discharge mechanism is used for concrete discharge. The discharge mechanism includes a discharge head (110) sleeved on one end of the conveying pipe (13). A fixing block (111) is symmetrically arranged on one side of the discharge head (110). A bolt (112) is sleeved inside the fixing block (111). The lower end face of the hopper (11) is provided with a vibration mechanism, which is used to vibrate and compact concrete. The vibration mechanism includes a motor (2) provided on the lower end face of the hopper (11), one end of the motor (2) is connected to a connecting rod (21), and one end of the connecting rod (21) is connected to a vibrating rod (22). A support mechanism is provided on the outside of the connecting rod (21). The support mechanism is used to provide auxiliary support for the connecting rod (21). The support mechanism includes a support ring (23) sleeved on the outside of the connecting tube (12). A connecting block (24) is connected to the lower end of the support ring (23). The lower end face of the connecting block (24) is in close contact with the support block (25). A screw (26) is threaded inside the support block (25).

2. The secondary structure concrete pouring rapid construction device according to claim 1, characterized in that: The inner side of the fixing block (111) is in close contact with the conveying pipe (13), and one end of the bolt (112) is threaded to the conveying pipe (13).

3. The secondary structure concrete pouring rapid construction device according to claim 1, characterized in that: The conveying pipe (13) is slidably sleeved inside the movable ring (15), and the upper end of the fixed rod (16) is slidably connected to the pin sleeve (18).

4. The secondary formwork concrete pouring rapid construction device according to claim 1, characterized in that: The upper end of the screw (26) is threaded to the connecting block (24), and the lower end of the connecting block (24) is internally sleeved with the connecting rod (21).

5. The secondary formwork concrete pouring rapid construction device according to claim 1, characterized in that: A vibrating rod (22) is provided below the delivery pipe (13).