An electric steam trap

CN224635225UActive Publication Date: 2026-08-14HONGYUN HONGHE TOBACCO (GRP) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-21
Publication Date
2026-08-14

AI Technical Summary

Technical Problem

[0004]然而,由于冷凝水与蒸汽对浮球产生的浮力差异极为微小,微小的驱动力使得阀门的启闭动作对工况变化极为敏感,容易使浮球产生错误的动作,当需要开启阀芯时阀芯关闭导致疏水器失效,当需要关闭阀芯时阀芯开启导致蒸汽泄漏

Benefits of technology

[0022]本实用新型提供了一种电动疏水器,包括疏水器本体、液位检测元件、控制组件和电动阀体。疏水器本体上设置有进水口、第一排水口及阀腔,进水口位于第一排水口的上方,进水口和第一排水口均与阀腔连通,水能够从进水口进入到阀腔内,并通过第一排水口排出。液位检测元件设置于疏水器本体,液位检测元件能够检测疏水器本体内的液位。控制组件与液位检测元件电连接,电动阀体设置于第一排水口,电动阀体与控制组件电连接,控制组件能够控制电动阀体打开或关闭第一排水口。当液位检测元件检测到阀腔内的液位上升到一定高度时,液位检测元件将检测信号传递到控制组件,控制组件控制电动阀体打开第一排水口,以排出阀腔内的水;当液位检测元件检测到阀腔内的液位下降到一定高度时,液位检测元件将检测信号传递到控制组件,控制组件控制电动阀体关闭第一排水口,以避免蒸汽逸出,避免能源浪费。通过液位检测元件能够精确检测液位的高度,通过控制组件准确控制电动阀体打开或关闭第一排水口,避免电动阀体产生错误的动作。且电动疏水器的结构简单、成本低。

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Abstract

This utility model belongs to the field of drainage equipment technology and discloses an electric steam trap, including a steam trap body, a liquid level detection element, a control component, and an electric valve body. When the liquid level detection element detects that the liquid level in the valve chamber has risen to a certain height, the liquid level detection element transmits a detection signal to the control component. The control component then controls the electric valve body to open the first drain outlet to discharge the water in the valve chamber. When the liquid level detection element detects that the liquid level in the valve chamber has dropped to a certain height, the liquid level detection element transmits a detection signal to the control component. The control component then controls the electric valve body to close the first drain outlet to prevent steam escape and avoid energy waste. The liquid level detection element can accurately detect the liquid level, and the control component can accurately control the electric valve body to open or close the first drain outlet, avoiding erroneous actions by the electric valve body. Furthermore, the electric steam trap has a simple structure and low cost.
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Description

Technical Field

[0001] This utility model relates to the field of drainage equipment technology, and in particular to an electric steam trap. Background Technology

[0002] In steam heating systems, steam traps are crucial energy-saving components. Their core function is to efficiently and reliably discharge condensate automatically and prevent steam leakage, enabling the steam heating system to operate normally and avoiding energy waste caused by steam leakage.

[0003] The traditional steam traps commonly used in the market today mainly rely on built-in buoyancy elements, such as floats or buoys, to work. They use the small buoyancy difference between condensate and steam on the float (or buoy) as a driving signal. When condensate accumulates, the float rises due to buoyancy, which drives or indirectly controls the valve core to open to discharge the condensate. When steam enters, the float sinks due to reduced buoyancy, which drives the valve core to close to prevent steam from escaping.

[0004] However, because the difference in buoyancy between condensate and steam on the float is extremely small, the small driving force makes the valve's opening and closing action extremely sensitive to changes in operating conditions, which can easily cause the float to make erroneous movements. When the valve core needs to be opened, it closes, causing the steam trap to fail; when the valve core needs to be closed, it opens, causing steam leakage. Utility Model Content

[0005] The purpose of this utility model is to provide an electric drain valve that can accurately control the electric valve body to open or close the first drain outlet, avoid the electric valve body from making erroneous movements, and has a simple structure and low cost.

[0006] To achieve this objective, the present invention adopts the following technical solution:

[0007] An electric steam trap is provided, comprising:

[0008] The drain body is provided with an inlet, a first outlet and a valve chamber. The inlet is located above the first outlet, and both the inlet and the first outlet are connected to the valve chamber.

[0009] A liquid level detection element is disposed on the hydrophobic body, and the liquid level detection element is capable of detecting the liquid level inside the hydrophobic body;

[0010] A control component, which is electrically connected to the liquid level detection element;

[0011] An electric valve body is disposed at the first drain outlet and is electrically connected to the control component. The control component can control the electric valve body to open or close the first drain outlet.

[0012] Optionally, the condensate drain body includes a condensate tank and a sealing cap, the sealing cap being detachably connected to the condensate tank, and the valve cavity being formed between the sealing cap and the condensate tank.

[0013] Optionally, the sealing cover is provided with a mounting hole, and the detection end of the liquid level detection element passes through the mounting hole and extends into the valve cavity.

[0014] Optionally, the liquid level detection element is sealed to the inner wall of the mounting hole.

[0015] Optionally, the electric steam trap further includes a filter element disposed within the valve cavity and connected to the inner wall of the valve cavity.

[0016] Optionally, the filter element is disposed at the water inlet and fits against the inner wall of the valve chamber.

[0017] Optionally, the filter element is detachably connected to the inner wall of the valve chamber.

[0018] Optionally, the electric drain valve further includes an alarm component, which is communicatively connected to the control component.

[0019] Optionally, the electric steam trap further includes a second drain outlet and a manual regulating valve. The second drain outlet is located at the bottom of the steam trap body and communicates with the valve chamber. The manual regulating valve is located at the second drain outlet and can open or close the second drain outlet.

[0020] Optionally, the control component is provided with a delay module, which enables the electric valve body to close the first drain outlet after a delay.

[0021] The beneficial effects of this utility model are:

[0022] This utility model provides an electric steam trap, including a trap body, a liquid level detection element, a control component, and an electric valve body. The trap body has an inlet, a first outlet, and a valve chamber. The inlet is located above the first outlet, and both the inlet and the first outlet are connected to the valve chamber, allowing water to enter the valve chamber from the inlet and exit through the first outlet. The liquid level detection element is located on the trap body and detects the liquid level within the trap body. The control component is electrically connected to the liquid level detection element. The electric valve body is located at the first outlet and is electrically connected to the control component, allowing the control component to open or close the first outlet. When the liquid level detection element detects that the liquid level in the valve chamber has risen to a certain height, it transmits a detection signal to the control component. The control component then controls the electric valve body to open the first drain port to discharge the water from the valve chamber. When the liquid level detection element detects that the liquid level in the valve chamber has dropped to a certain height, it transmits a detection signal to the control component. The control component then controls the electric valve body to close the first drain port to prevent steam escape and avoid energy waste. The liquid level detection element can accurately detect the liquid level, and the control component can accurately control the electric valve body to open or close the first drain port, preventing erroneous actions by the electric valve body. Furthermore, the electric steam trap has a simple structure and low cost. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the structure of the electric steam trap provided in this embodiment of the utility model;

[0024] Figure 2 This is a cross-sectional view of the electric steam trap provided in this embodiment of the utility model.

[0025] In the picture:

[0026] 1. Steam trap body; 11. Inlet; 12. First outlet; 13. Valve chamber; 14. Steam trap; 15. Sealing cover; 2. Liquid level detection element; 3. Electric valve body; 4. Filter element. Detailed Implementation

[0027] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, not the entire structure.

[0028] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0029] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0030] In the description of this embodiment, the terms "upper," "lower," "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.

[0031] like Figure 1 and Figure 2 As shown, this embodiment provides an electric steam trap, including a steam trap body 1, a liquid level detection element 2, a control component, and an electric valve body 3. The steam trap body 1 is provided with an inlet 11, a first drain outlet 12, and a valve chamber 13. The inlet 11 is located above the first drain outlet 12, and both the inlet 11 and the first drain outlet 12 are connected to the valve chamber 13, allowing water to enter the valve chamber 13 from the inlet 11 and exit through the first drain outlet 12. The liquid level detection element 2 is disposed on the steam trap body 1 and can detect the liquid level inside the steam trap body 1. The control component is electrically connected to the liquid level detection element 2. The electric valve body 3 is disposed on the first drain outlet 12 and is electrically connected to the control component, which can control the electric valve body 3 to open or close the first drain outlet 12.

[0032] When the liquid level detection element 2 detects that the liquid level in the valve chamber 13 has risen to a certain height, it transmits a detection signal to the control component. The control component then controls the electric valve body 3 to open the first drain port 12 to discharge the water from the valve chamber 13. When the liquid level detection element 2 detects that the liquid level in the valve chamber 13 has dropped to a certain height, it transmits a detection signal to the control component. The control component then controls the electric valve body 3 to close the first drain port 12 to prevent steam escape and energy waste. The liquid level detection element 2 can accurately detect the liquid level, and the control component can accurately control the electric valve body 3 to open or close the first drain port 12, preventing erroneous actions by the electric valve body 3. Furthermore, the electric steam trap has a simple structure and low cost.

[0033] Specifically, the steam trap body 1 is a cylindrical structure, with a cylindrical valve chamber 13 inside. The inlet 11 and the first outlet 12 are both located on the side wall of the steam trap body 1, on opposite sides, facilitating water discharge from the valve chamber 13. The inlet 11 is near the top of the steam trap body 1, and the first outlet 12 is near the bottom. The liquid level detection element 2 is located at the top of the steam trap body 1. The liquid level detection element 2 is a liquid level sensor, which can be a capacitive liquid level sensor, an ultrasonic liquid level sensor, or a radar liquid level sensor; this embodiment does not limit this. The electric valve body 3 is installed on the side wall of the first outlet 12 and partially extends into the first outlet 12. The electric valve body 3 can be fixed to the side wall of the first outlet 12 with screws. The specific structure of the electric valve body 3 is based on existing technology and will not be described in detail in this embodiment. The specific structure of the control components is also based on existing technology and will not be described in detail in this embodiment.

[0034] Optionally, the steam trap body 1 includes a steam trap tank 14 and a sealing cap 15, which facilitates the manufacturing of the steam trap body 1 and reduces the manufacturing difficulty of the steam trap body 1. The sealing cap 15 is detachably connected to the steam trap tank 14, and a valve cavity 13 is formed between the sealing cap 15 and the steam trap tank 14, which facilitates the installation and removal of the sealing cap 15 and the steam trap tank 14, facilitates the cleaning of the valve cavity 13, and facilitates the installation of the liquid level detection element 2.

[0035] Specifically, the sealing cap 15 and the condensate tank 14 can be connected by snap-fit ​​or screws. A sealing ring can also be provided between the sealing cap 15 and the condensate tank 14 to improve the sealing performance between them.

[0036] Optionally, the sealing cover 15 is provided with a mounting hole, and the detection end of the liquid level detection element 2 passes through the mounting hole and extends into the valve cavity 13 to detect the height of the liquid level in the valve cavity 13.

[0037] Specifically, the end of the liquid level detection element 2 furthest from the detection end is provided with a limiting edge, which abuts against the side of the sealing cover 15 facing away from the hydrophobic tank 14. The limiting edge can be fixed to the sealing cover 15 by snap-fit ​​or screw connection, which is not limited in this embodiment.

[0038] Furthermore, the level detection element 2 is sealed to the inner wall of the mounting hole to ensure the sealing performance of the valve cavity 13. Specifically, the diameter of the limiting edge is larger than the diameter of the mounting hole, and the limiting edge seals the mounting hole. A sealing ring can be provided between the limiting edge and the sealing cover 15 to improve the sealing performance between the level detection element 2 and the mounting hole.

[0039] Because the water contains impurities, after a period of use, the impurities will enter the first drain outlet 12 and accumulate at the electric valve body 3. Too many impurities will cause the electric valve body 3 to be unable to completely close the first drain outlet 12, resulting in steam escaping and energy waste.

[0040] Optionally, the electric steam trap also includes a filter element 4, which is disposed within the valve chamber 13 and connected to the inner wall of the valve chamber 13. By providing the filter element 4, impurities in the water can be filtered, preventing impurities from accumulating at the electric valve body 3, so that the electric valve body 3 can completely close the first drain outlet 12.

[0041] Optionally, the filter element 4 is disposed at the water inlet 11 and fits against the inner wall of the valve cavity 13, so that impurities are blocked at the water inlet 11, preventing impurities from entering the valve cavity 13, facilitating the cleaning of impurities, and improving the filtration effect of the filter element 4 on impurities.

[0042] Furthermore, the filter element 4 is detachably connected to the inner wall of the valve cavity 13, facilitating the installation and removal of the filter element 4 and making it easy to disassemble and clean it. Specifically, the filter element 4 is a ring-shaped filter screen. The filter element 4 is interference-fitted into the inner wall of the valve cavity 13 and corresponds to the water inlet 11.

[0043] Optionally, the electric steam trap also includes an alarm component, which is communicatively connected to the control component. When the electric valve body 3 malfunctions and cannot open the first drain outlet 12, and the liquid level in the valve chamber 13 is too high, the liquid level detection element 2 transmits the detected signal to the control component. The control component then controls the alarm component to issue an alarm, thereby reminding personnel to check and repair it in a timely manner. Specifically, the alarm component is an audible and visual alarm.

[0044] Optionally, the electric steam trap also includes a second drain outlet and a manual regulating valve. The second drain outlet is located at the bottom of the steam trap body 1 and communicates with the valve chamber 13. The manual regulating valve is located at the second drain outlet and can open or close the second drain outlet. When the electric valve body 3 malfunctions and cannot open the first drain outlet 12, the second drain outlet is opened through the manual regulating valve to drain the water in the valve chamber 13, thus preventing safety accidents caused by poor drainage. The specific structure of the manual regulating valve is based on existing technology and will not be described in detail in this embodiment.

[0045] Optionally, the control component is equipped with a delay module, which enables the electric valve body 3 to close the first drain port 12 after a delay, ensuring that the water in the valve chamber 13 is drained. Specifically, the delay module closes the first drain port 12 after a delay of 2-5 seconds. In this embodiment, the delay module closes the first drain port 12 after a delay of 3 seconds.

[0046] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make various obvious changes, readjustments, and substitutions without departing from the protection scope of this utility model. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.

Claims

1. An electrically powered steam trap, characterized in that include: The drain body (1) is provided with an inlet (11), a first drain outlet (12) and a valve chamber (13). The inlet (11) is located above the first drain outlet (12). Both the inlet (11) and the first drain outlet (12) are connected to the valve chamber (13). A liquid level detection element (2) is disposed on the hydrophobic body (1) and the liquid level detection element (2) is capable of detecting the liquid level inside the hydrophobic body (1); A control component, which is electrically connected to the liquid level detection element (2); An electric valve body (3) is disposed at the first drain outlet (12). The electric valve body (3) is electrically connected to the control component. The control component can control the electric valve body (3) to open or close the first drain outlet (12).

2. The electrically powered hydro bonic device of claim 1, wherein, The drain body (1) includes a drain tank (14) and a sealing cap (15). The sealing cap (15) is detachably connected to the drain tank (14), and the valve chamber (13) is formed between the sealing cap (15) and the drain tank (14).

3. The electrically powered hydrostatic head according to claim 2, wherein, The sealing cover (15) is provided with an installation hole, and the detection end of the liquid level detection element (2) passes through the installation hole and extends into the valve cavity (13).

4. The electrically powered hydro bonnle of claim 3, wherein, The liquid level detection element (2) is sealed to the inner wall of the mounting hole.

5. The electrically powered hydro bonnle of claim 1 wherein, The electric steam trap also includes a filter element (4), which is disposed in the valve chamber (13) and connected to the inner wall of the valve chamber (13).

6. The electrically powered hydro bonnle of claim 5, wherein, The filter element (4) is disposed at the water inlet (11) and is attached to the inner wall of the valve chamber (13).

7. The electrically powered hydro bonnle of claim 6, wherein, The filter element (4) is detachably connected to the inner wall of the valve chamber (13).

8. The electrically powered hydro bonnle of claim 1, wherein, The electric drain valve also includes an alarm component, which is communicatively connected to the control component.

9. The electrically powered hydro bonnle of claim 8, wherein, The electric steam trap also includes a second drain outlet and a manual adjustment valve. The second drain outlet is located at the bottom of the steam trap body (1) and communicates with the valve chamber (13). The manual adjustment valve is located at the second drain outlet and can open or close the second drain outlet.

10. The electrically powered hydrodynamic device according to any of claims 1-9, characterized in that The control component is provided with a delay module, which enables the electric valve body (3) to close the first drain outlet (12) after a delay.