A modular steel structure frame for a stable waste heat boiler

Abstract

This utility model discloses a stable waste heat boiler steel structure modular installation frame, including a waste heat boiler, pipes, pipe fixing mechanisms, reinforcing mechanisms, and a boiler fixing mechanism. The waste heat boiler is installed within a steel structure frame composed of supporting beam I, supporting beam II, and supporting columns. A boiler fixing mechanism is provided on the outside of the waste heat boiler, which connects the waste heat boiler to the steel structure frame. A pipe is provided on one side of the waste heat boiler, and a pipe fixing mechanism is provided on the outside of the pipe. Multiple sets of reinforcing mechanisms are provided and located between the supporting beams II. The supporting columns, supporting beam I, and supporting beam II form a steel structure frame. The reinforcing mechanism ensures the overall stability of the structure and provides support for the waste heat boiler. The pipe fixing mechanism pre-sets the pipe routing to ensure the stability of the pipes, further enhancing the overall stability of the waste heat boiler. A multi-layered working platform ensures the maintenance and operation of the waste heat boiler and the overall steel structure by personnel.

Description

Technical Field

[0001] This utility model belongs to the field of boiler steel structure technology, and specifically relates to a combined installation frame for a stable waste heat boiler steel structure. Background Technology

[0002] In the overall structure of a waste heat boiler, the installation frame is its physical core and foundation. It must not only bear the huge static load of the boiler body, but also the dynamic load during operation, as well as the thermal stress brought by the high temperature environment. Traditional steel structures are mostly fully welded on site. The welding quality is greatly affected by the environment and the skill level of the workers. Moreover, traditional full welding is a rigid connection. The operating conditions of waste heat boilers are complex. Frequent start-ups and shutdowns lead to thermal expansion and contraction, and the flow of flue gas may cause vibration. Rigid connection structures have poor absorption capacity for thermal stress and vibration. Long-term operation can easily lead to structural fatigue, loosening of connection points and other hidden dangers.

[0003] A search revealed that an auxiliary support device for a waste heat boiler steel structure, with prior art authorization announcement number CN223036376U, includes a boiler body and a support frame. This device suspends the boiler body by welding suspension plates to both sides and adjusts the height by setting steel columns on the bases on both sides. However, this device is welded and fixed, and the boiler vibrates during operation. The rigid connection structure has poor absorption capacity for thermal stress and vibration, and long-term operation can easily lead to structural fatigue, loosening of connection points, and other hidden dangers. Another search revealed that a boiler steel structure with an auxiliary support structure, with prior art authorization announcement number CN223306216U, includes a base frame with four support columns fixedly connected to the bottom. A support frame is fixedly connected between the tops of the four support columns. This device uses a first buffer pad in close contact with the bottom of the boiler body, allowing damping block shock absorbers to dampen the boiler body through the support sleeve. However, this device lacks a reinforcing structure between the support columns, resulting in not only longitudinal vibration but also lateral vibration during boiler operation. The support strength is relatively insufficient, posing a risk of boiler tipping over. Summary of the Invention

[0004] The purpose of this utility model is to overcome the shortcomings of the existing technology and provide a stable steel structure combined installation frame for waste heat boilers. The strengthening mechanism ensures the overall stability of the structure, absorbs the vibration generated by the waste heat boiler, and improves the stability of the waste heat boiler during operation. The boiler fixing mechanism ensures the stable connection between the waste heat boiler and the steel structure frame and provides support for the waste heat boiler. The pipeline fixing mechanism pre-plans the pipeline routing to ensure the stability of the pipeline and further enhances the overall stability of the waste heat boiler. The multi-layer working platform ensures the maintenance and operation of the waste heat boiler and the steel structure as a whole.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A stable waste heat boiler steel structure modular installation frame includes a waste heat boiler, pipes, supporting columns, supporting beam I, pipe fixing mechanism, working platform, reinforcing mechanism, reinforcing rib I, supporting beam II, and boiler fixing mechanism. Multiple sets of supporting beam I, supporting beam II, and supporting columns are provided. Supporting beam I and supporting beam II are fixedly connected to form a rectangular structure. Supporting columns are located at the lower part of supporting beam II to provide support. Reinforcing rib I is provided at the overlap between supporting beam II and supporting column. The waste heat boiler is installed within the steel structure frame composed of supporting beam I, supporting beam II, and supporting columns. A boiler fixing mechanism is provided on the outside of the waste heat boiler to connect it to the steel structure frame. Pipes are located on one side of the waste heat boiler, and a pipe fixing mechanism is provided on the outside of the pipes for pipe fixing. The mechanism is located between supporting beam I and supporting beam II. Multiple reinforcing mechanisms are also located between supporting beam II. The working platform has multiple layers and is laid on supporting beams I and II. The working platform is equipped with protective railings and stairs. The supporting columns, supporting beams I and II form a steel structure frame. The reinforcing mechanism ensures the overall stability of the structure and absorbs vibrations generated by the waste heat boiler, improving its operational stability. The boiler fixing mechanism ensures a stable connection between the waste heat boiler and the overall steel structure frame, providing support for the waste heat boiler. The pipeline fixing mechanism pre-plans the pipeline routing, ensuring pipeline stability and further enhancing the overall stability of the waste heat boiler. The multi-layered working platform ensures personnel can maintain and operate both the waste heat boiler and the overall steel structure.

[0007] The pipe fixing mechanism includes a fixing ring, a fixing slider, fastening bolt I, and fastening bolt II. The fixing mechanism has multiple sets, with two sets of fixing rings. The two sets of fixing rings clamp the pipe together with fastening bolt II. A fixing slider is located on the other side of the fixing ring and is also positioned within a groove on the supporting beam II. The fixing slider is fastened to the supporting beam II using fastening bolt I. Through the combination of the fixing ring and the fixing slider, the pipe can be fixed to the steel structure frame, ensuring stable operation and laying of the pipe.

[0008] The boiler fixing mechanism includes a fixing plate, stiffening ribs, and fastening bolts III. The fixing plate is installed around the preheating boiler by fastening bolts III. The stiffening ribs are fixed to the fixing plate and simultaneously match the size of the slots on the supporting beams I and II. The stiffening ribs are set in the slots on the supporting beams I and II. The entire boiler fixing mechanism is set within the rectangular frame formed by the supporting beams I and II. By setting the stiffening ribs in the slots on the supporting beams I and II, the connection between the waste heat boiler and the steel structure frame is ensured, thus ensuring the stability of the waste heat boiler during operation.

[0009] The strengthening mechanism includes reinforcing rib II, connecting seat I, reinforcing column I, connecting seat II, reinforcing column II, connecting seat III, buffer mechanism, reinforcing column III, and fastening bolt IV. Two sets of reinforcing rib II are located at the overlap between the supporting beam II and the supporting column. Connecting seat I is located on reinforcing rib II. Reinforcing column I is located within connecting seat I and rotatably connected to it. Connecting seat II is located on reinforcing column I. One end of reinforcing column II is located within connecting seat II and rotatably connected to it, while the other end is located within connecting seat III and rotatably connected to it. Connecting seat III is fixed to the supporting beam II by fastening bolt IV. The two sets of reinforcing columns I are connected by reinforcing column III. A buffer mechanism is located at the lower end of reinforcing column III and is also located on the supporting beam II. The strengthening mechanism further consolidates the stability of the steel structure frame formed by the supporting beam I, supporting beam II, and supporting column, while the buffer mechanism reduces vibration during the operation of the waste heat boiler.

[0010] The buffer mechanism includes a positioning plate, a damping block, a spring, and a fastening bolt V. The positioning plate is fixed to the supporting beam II by the fastening bolt V. The damping block is set on the positioning plate and at the lower end of the reinforcing column III. The spring is sleeved on the damping block and is also set between the reinforcing column III and the positioning plate. The shock-absorbing buffer structure formed by the spring and the damping block absorbs the vibration generated during the operation of the waste heat boiler, thereby improving the working stability of the waste heat boiler.

[0011] The advantages of this utility model compared with the prior art are as follows:

[0012] The boiler fixing mechanism ensures the connection between the waste heat boiler and the steel structure frame, providing support for the waste heat boiler and guaranteeing its stability during operation. The reinforcing mechanism integrates multiple sets of supporting columns, supporting beam I, and supporting beam II, forming a collaborative force-bearing system and increasing the overall stability of the steel structure frame. By incorporating a buffer mechanism within the reinforcing mechanism, the vibrations generated by the waste heat boiler during operation are effectively absorbed, preventing structural fatigue and loosening of connection points caused by long-term vibration. The pipe fixing mechanism also provides support for the external pipes of the waste heat boiler, further enhancing the overall structural stability. Attached Figure Description

[0013] Appendix Figure 1 This utility model discloses a schematic diagram of a combined steel structure installation frame for a stable waste heat boiler. Figure 1 ;

[0014] Appendix Figure 2 This utility model discloses a schematic diagram of a combined steel structure installation frame for a stable waste heat boiler. Figure 2 ;

[0015] Appendix Figure 3 It is attached Figure 1 Schematic diagram of the pipe fixing mechanism;

[0016] Appendix Figure 4 This utility model discloses a schematic diagram of a combined steel structure installation frame for a stable waste heat boiler. Figure 3 ;

[0017] Appendix Figure 5 It is attached Figure 1 Schematic diagram of the strengthening of the organizational structure Figure 1 ;

[0018] Appendix Figure 6 It is attached Figure 1 Schematic diagram of the strengthening of the organizational structure Figure 2 ;

[0019] Appendix Figure 7 This is a schematic diagram of the usage status of a combined steel structure installation frame for a stable waste heat boiler according to this utility model;

[0020] In the diagram: 11. Waste heat boiler; 12. Pipeline; 13. Support column; 14. Support beam I; 15. Pipeline fixing mechanism; 16. Working platform; 17. Reinforcing mechanism; 18. Reinforcing rib I; 19. Support beam II; 20. Boiler fixing mechanism;

[0021] 101. Retaining ring; 102. Retaining slider; 103. Fastening bolt I; 104. Fastening bolt II;

[0022] 201. Fixing plate; 202. Stiffening rib; 203. Fastening bolt III;

[0023] 301. Reinforcing rib II; 302. Connecting seat I; 303. Reinforcing column I; 304. Connecting seat II; 305. Reinforcing column II; 306. Connecting seat III; 307. Buffer mechanism; 308. Reinforcing column III; 309. Fastening bolt IV;

[0024] 3071, Positioning plate; 3072, Damping block; 3073, Spring; 3074, Fastening bolt V. Detailed Implementation

[0025] To facilitate understanding by those skilled in the art, the following is in conjunction with the appendix. Figure 1-7 The technical solution of this utility model will be further described in detail below.

[0026] A stable waste heat boiler steel structure modular installation frame includes a waste heat boiler 11, pipes 12, supporting columns 13, supporting beams I 14, pipe fixing mechanism 15, working platform 16, reinforcing mechanism 17, reinforcing ribs I 18, supporting beams II 19, and boiler fixing mechanism 20. Multiple sets of supporting beams I 14, II 19, and supporting columns 13 are provided. Supporting beams I 14 and II 19 are fixedly connected to form a rectangular structure. Supporting columns 13 are located below supporting beams II 19 to provide support. Reinforcing ribs I 18 are provided at the overlap between supporting beams II 19 and supporting columns 13. The waste heat boiler 11 is installed within the steel structure frame composed of supporting beams I 14, II 19, and supporting columns 13. A boiler fixing mechanism 20 is provided on the outside of the waste heat boiler 11, connecting the waste heat boiler 11 to the steel structure frame. Pipes 12 are provided on one side of the waste heat boiler 11, and a pipe fixing mechanism is provided on the outside of the pipes 12. The structure consists of a pipe fixing mechanism 15, which is located between supporting beam I 14 and supporting beam II 19. Multiple sets of reinforcing mechanisms 17 are located between supporting beam II 19. A multi-layered work platform 16 is laid on supporting beam I 14 and supporting beam II 19. The work platform 16 is equipped with protective railings and stairs. The supporting columns 13, supporting beam I 14, and supporting beam II 19 form a steel frame. The reinforcing mechanism 17 ensures the overall stability of the structure and absorbs vibrations generated by the waste heat boiler 11, improving its operational stability. The boiler fixing mechanism 20 ensures a stable connection between the waste heat boiler 11 and the overall steel frame, providing support for the waste heat boiler 11. The pipe fixing mechanism 15 pre-sets the routing of the pipe 12, ensuring the stability of the pipe 12 and further enhancing the overall stability of the waste heat boiler 11. The multi-layered work platform 16 ensures the maintenance and operation of the waste heat boiler 11 and the overall steel structure by personnel.

[0027] The pipe fixing mechanism 15 includes a fixing ring 101, a fixing slider 102, a fastening bolt I 103, and a fastening bolt II 104. The fixing mechanism has multiple sets, with two sets of fixing rings 101. The two sets of fixing rings 101 clamp the pipe 12 with fastening bolts II 104. The fixing slider 102 is provided on the other side of the fixing ring 101. The fixing slider 102 is also set in the groove on the supporting beam II 19. The fixing slider 102 is fastened to the supporting beam II 19 with fastening bolts I 103. Through the combination of fixing ring 101 and fixing slider 102, the pipe 12 can be fixed on the steel structure frame, ensuring the stable operation and laying of the pipe 12.

[0028] The boiler fixing mechanism 20 includes a fixing plate 201, stiffening ribs 202, and fastening bolts III 203. The fixing plate 201 is installed around the preheating boiler by fastening bolts III 203. The stiffening ribs 202 are fixed on the fixing plate 201. The stiffening ribs 202 also match the size of the slots provided on the supporting beams I 14 and II 19. The stiffening ribs 202 are set in the slots on the supporting beams I 14 and II 19. The boiler fixing mechanism 20 is set in a rectangular frame formed by the supporting beams I 14 and II 19. By setting the stiffening ribs 202 in the slots on the supporting beams I 14 and II 19, the connection between the waste heat boiler 11 and the steel structure frame is ensured, and the stability of the waste heat boiler 11 during operation is guaranteed.

[0029] The reinforcing mechanism 17 includes reinforcing rib II 301, connecting seat I 302, reinforcing column I 303, connecting seat II 304, reinforcing column II 305, connecting seat III 306, buffer mechanism 307, reinforcing column III 308, and fastening bolt IV 309. The reinforcing rib II 301 has two sets located at the overlap between the supporting beam II 19 and the supporting column 13. The connecting seat I 302 is located on the reinforcing rib II 301. The reinforcing column I 303 is located within the connecting seat I 302 and rotatably connected to it. The reinforcing column I 303 has a connecting seat II 304. One end of the reinforcing column II 305 is located within the connecting seat II 304 and connected to the connecting beam II 306. The connecting seat II 304 is rotatably connected, and the other end of the reinforcing column II 305 is set in the connecting seat III 306 and rotatably connected to the connecting seat III 306. The connecting seat III 306 is fixed to the supporting beam II 19 by fastening bolt IV 309. The two sets of reinforcing columns I 303 are connected by reinforcing column III 308. The lower end of the reinforcing column III 308 is provided with a buffer mechanism 307, which is also set on the supporting beam II 19. The reinforcing mechanism 17 further consolidates the stability of the steel structure frame formed by the supporting beam I 14, the supporting beam II 19, and the supporting column 13, and the buffer mechanism 307 reduces the vibration of the waste heat boiler 11 during operation.

[0030] The buffer mechanism 307 includes a positioning plate 3071, a damping block 3072, a spring 3073, and a fastening bolt V 3074. The positioning plate 3071 is fixed to the supporting beam II 19 by the fastening bolt V 3074. The damping block 3072 is disposed on the positioning plate 3071 and at the lower end of the reinforcing column III 308. The spring 3073 is sleeved on the damping block 3072 and is disposed between the reinforcing column III 308 and the positioning plate 3071. The shock-absorbing buffer structure formed by the spring 3073 and the damping block 3072 absorbs the vibration generated when the waste heat boiler 11 is working, thereby improving the working stability of the waste heat boiler 11.

[0031] In the description of this invention, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," "top," "bottom," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention.

[0032] In the description of this utility model, the connection methods are divided into fixed connection and movable connection. Fixed connection methods include, but are not limited to, welding and bolting. Movable connection methods include, but are not limited to, sliding connection, rotating connection and threaded connection. The connection method to achieve the application effect needs to be selected according to the application of the solution. Including but not limited to, washers are provided in the connection process of bolts, fixing bolts, studs and nuts. At the same time, the connection of bolts, fixing bolts, studs and nuts is fixed by thread locking.

[0033] The above description is merely an example and illustration of the structure of this utility model. Those skilled in the art can make various modifications or additions to the specific embodiments described or use similar methods to replace them, as long as they do not deviate from the structure of the utility model or exceed the scope defined in the claims, they should all fall within the protection scope of this utility model.

Claims

1. A stable waste heat boiler steel structure modular installation frame, comprising a waste heat boiler, pipes, supporting columns, supporting beam I, pipe fixing mechanism, working platform, reinforcing mechanism, reinforcing rib I, supporting beam II, and boiler fixing mechanism; characterized in that... The structure includes multiple sets of supporting beams I, II, and columns. Supporting beams I and II are fixedly connected to form a rectangular structure. The columns are positioned below supporting beams II to provide support. Reinforcing ribs I are provided at the joint between supporting beams II and columns. The waste heat boiler is housed within a steel frame structure composed of supporting beams I, II, and columns. A boiler fixing mechanism is located on the outside of the waste heat boiler, connecting it to the steel frame structure. A pipe is located on one side of the waste heat boiler, with a pipe fixing mechanism on the outside of the pipe. The pipe fixing mechanism is positioned between supporting beams I and II. Multiple reinforcing mechanisms are provided between supporting beams II. The work platform has multiple layers and is laid on supporting beams I and II. The work platform is equipped with protective railings and stairs.

2. The combined steel structure installation frame for a stable waste heat boiler according to claim 1, characterized in that... The reinforcing mechanism includes reinforcing rib II, connecting seat I, reinforcing column I, connecting seat II, reinforcing column II, connecting seat III, buffer mechanism, reinforcing column III, and fastening bolt IV. The reinforcing rib II has two sets located at the overlap between the supporting beam II and the supporting column. The connecting seat I is located on the reinforcing rib II. The reinforcing column I is located inside the connecting seat I and rotatably connected to it. The reinforcing column I has the connecting seat II. One end of the reinforcing column II is located inside the connecting seat II and rotatably connected to it. The other end of the reinforcing column II is located inside the connecting seat III and rotatably connected to it. The connecting seat III is fixed to the supporting beam II by fastening bolt IV. The two sets of reinforcing columns I are connected by the reinforcing column III. The lower end of the reinforcing column III has a buffer mechanism, which is also located on the supporting beam II. The buffer mechanism includes a positioning plate, a damping block, a spring, and a fastening bolt V. The positioning plate is fixed to the supporting beam II by the fastening bolt V. The damping block is set on the positioning plate and at the lower end of the reinforcing column III. The spring is sleeved on the damping block and is also set between the reinforcing column III and the positioning plate.

3. The combined steel structure installation frame for a stable waste heat boiler according to claim 1, characterized in that... The pipe fixing mechanism includes a fixing ring, a fixing slider, a fastening bolt I, and a fastening bolt II. The fixing mechanism is provided in multiple sets, with two sets of fixing rings. The two sets of fixing rings clamp the pipe by fastening bolt II. A fixing slider is provided on the other side of the fixing ring. The fixing slider is also set in the groove on the supporting beam II. The fixing slider is fastened to the supporting beam II by fastening bolt I.

4. The combined steel structure installation frame for a stable waste heat boiler according to claim 1, characterized in that... The boiler fixing mechanism includes a fixing plate, stiffening ribs, and fastening bolts III. The fixing plate is installed around the preheating boiler by fastening bolts III. The stiffening ribs are fixed on the fixing plate. The stiffening ribs are also matched with the slots on the supporting beams I and II. The stiffening ribs are set in the slots on the supporting beams I and II. The boiler fixing mechanism is set in a rectangular frame formed by the supporting beams I and II.

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