A waste heat boiler ash removal device

CN224635433UActive Publication Date: 2026-08-14QINGDAO DONGZHOU XINDA ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-18
Publication Date
2026-08-14

AI Technical Summary

Technical Problem

[0002]余热锅炉是一种利用工业生产过程中产生的废热来产生蒸汽的锅炉,其核心功能是将原本要散失到环境中的高能耗余热回收利用,显著提高能源效率,降低生产成本,同时也能减少废热排放对环境的污染;然而由于烟气中的灰尘、颗粒物以及油污等容易附着在锅炉内部形成积灰,这种积灰会严重影响传热效率,导致锅炉出力下降,因此需要定期清灰以确保锅炉高效、稳定运行;目前余热锅炉的清灰通常是喷洒清灰剂,而喷洒清灰剂时无法均匀全面的进行喷洒,从而导致清灰操作存在缺陷;因此,针对上述问题,现需进行改进

Benefits of technology

[0008]与现有技术相比,本实用新型的有益效果为:本清灰装置具有伸展、旋转与转动调节结构,伸展结构能够有效的提高清灰剂喷洒的面积,而旋转与转动结构能够有效的保证清灰剂喷洒的均匀性,从而有效的提高了清灰的质量,同时本伸展、旋转与转动调节结构设计简单,使用方便便捷,调节操作稳定可靠,其具有的性能能够满足余热锅炉清灰的使用需求。

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Abstract

This utility model discloses a waste heat boiler ash removal device, which includes an operating long handle. One end of the operating long handle is fixedly installed with an inverted U-shaped block. Inside the inverted U-shaped block, a rotatable and adjustable mounting block is installed. A rotatable and adjustable first conveying pipe is installed on the top of the mounting block. A liftable and adjustable second conveying pipe is installed on one side of the first conveying pipe. Spray nozzles communicating with the first and second conveying pipes are installed at equal distances on both sides of the first and second conveying pipes. This ash removal device has an extension, rotation, and rotation adjustment structure. The extension structure can effectively increase the spraying area of ​​the ash removal agent, while the rotation and rotation structure can effectively ensure the uniformity of the ash removal agent spraying, thereby effectively improving the quality of ash removal.
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Description

Technical Field

[0001] This utility model belongs to the field of ash removal technology, specifically a waste heat boiler ash removal device. Background Technology

[0002] Waste heat boilers are boilers that utilize waste heat generated during industrial production to produce steam. Their core function is to recover and utilize high-energy-consuming waste heat that would otherwise be lost to the environment, significantly improving energy efficiency, reducing production costs, and minimizing environmental pollution from waste heat emissions. However, dust, particulate matter, and oil in the flue gas easily adhere to the inside of the boiler, forming ash deposits. These ash deposits severely affect heat transfer efficiency, leading to a decrease in boiler output. Therefore, regular ash removal is necessary to ensure efficient and stable boiler operation. Currently, ash removal for waste heat boilers typically involves spraying ash removal agents, but these agents cannot be sprayed evenly and comprehensively, resulting in defects in the ash removal operation. Therefore, improvements are needed to address these issues. Utility Model Content

[0003] To achieve the above objectives, this utility model provides the following technical solution: a waste heat boiler ash removal device, including an operating long handle, one end of which is fixedly installed with an inverted U-shaped block, the inside of which is installed with a rotatable and adjustable mounting block, the top of which is installed with a rotatable and adjustable first conveying pipe, and one side of which is installed with a liftable and adjustable second conveying pipe, and nozzles communicating with the first and second conveying pipes are installed at equal distances on one side of both the first and second conveying pipes.

[0004] Preferably, the inverted U-shaped block has two symmetrically rotating connecting shafts inside, and the shorter ends of the two connecting shafts are fixedly connected to the mounting block. An inner cavity is opened on one side of the inverted U-shaped block, and a motor is installed inside the inner cavity. The output end of the motor is fixedly connected to one end of one of the connecting shafts, so as to effectively adjust the rotation of the mounting block, thereby driving the first conveying pipe, the second conveying pipe and the nozzle to be adjusted.

[0005] Preferably, a pipe universal joint is installed through the middle of the mounting block, a first conveying pipe is fixedly connected to the upper part of the pipe universal joint, and a conveying pipe is installed on the operating long handle, with one end of the conveying pipe connected to the lower part of the pipe universal joint.

[0006] Preferably, a rotating gear is fixedly installed at the lower part of the first conveying pipe, and a second motor is installed at the top of the mounting block. A transmission gear is fixedly installed at the output end of the second motor, and the transmission gear meshes with the rotating gear, thereby effectively driving the first conveying pipe, the second conveying pipe, and the nozzle to rotate.

[0007] Preferably, a slat is fixedly installed on the side of the first delivery pipe near the second delivery pipe. A groove is formed on one side of the slat, and a threaded shaft is rotatably installed inside the groove. A slider that is slidably installed inside the groove is threadedly connected to the surface of the threaded shaft. The second delivery pipe is fixedly installed on one side of the slider. A motor is installed on the top of the slat, and the output end of the motor is fixedly connected to one end of the threaded shaft. The top of the first delivery pipe and the bottom of the second delivery pipe are connected by a hose, and the middle of the hose is connected to the first delivery pipe by a buckle. This allows the second delivery pipe to be adjusted and expanded, effectively increasing the spraying area.

[0008] Compared with the prior art, the beneficial effects of this utility model are as follows: This ash removal device has an extension, rotation and rotation adjustment structure. The extension structure can effectively increase the spraying area of ​​the ash removal agent, while the rotation and rotation structure can effectively ensure the uniformity of the ash removal agent spraying, thereby effectively improving the quality of ash removal. At the same time, this extension, rotation and rotation adjustment structure is simple in design, convenient and easy to use, and the adjustment operation is stable and reliable. Its performance can meet the ash removal requirements of waste heat boilers. Attached Figure Description

[0009] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0010] In the attached diagram: Figure 1 This is a front view structural diagram of the waste heat boiler ash removal device of this utility model; Figure 2 This is a rear view structural diagram of the waste heat boiler ash removal device of this utility model; Figure 3 This utility model Figure 2 A schematic diagram of the cross-sectional structure; Figure 4 This utility model Figure 3 A partial structural diagram; In the diagram: 1. Operating long handle; 2. Inverted U-shaped block; 3. Mounting block; 4. First delivery pipe; 5. Second delivery pipe; 6. Nozzle; 601. Hose; 7. Connecting shaft; 8. Inner cavity; 9. Motor 1; 10. Pipe universal joint; 11. Transmission pipe; 12. Rotary gear; 13. Motor 2; 14. Transmission gear; 15. Slat; 16. Groove; 17. Threaded shaft; 18. Slider; 19. Motor 3. Detailed Implementation

[0011] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0012] Depend on Figures 1 to 4 The present invention includes an operating long handle 1, with an inverted U-shaped block 2 fixedly installed at one end of the operating long handle 1. An adjustable mounting block 3 is installed inside the inverted U-shaped block 2. A rotatable and adjustable first conveying pipe 4 is installed on the top of the mounting block 3. A liftable and adjustable second conveying pipe 5 is installed on one side of the first conveying pipe 4. Nozzles 6 communicating with the first conveying pipe 4 and the second conveying pipe 5 are installed at equal distances on both sides of the first conveying pipe 4 and the second conveying pipe 5. The nozzles 6 on the first conveying pipe 4 and the second conveying pipe 5 are staggered left and right.

[0013] Two connecting shafts 7 are symmetrically rotated inside the inverted U-shaped block 2. The shorter ends of the two connecting shafts 7 are fixedly connected to the mounting block 3. An inner cavity 8 is opened on one side of the inverted U-shaped block 2. A motor 9 is installed inside the inner cavity 8. The output end of the motor 9 is fixedly connected to one end of one of the connecting shafts 7, so that the mounting block 3 can be effectively rotated and adjusted, which drives the first conveying pipe 4, the second conveying pipe 5 and the nozzle 6 to be adjusted, so that the nozzle 6 can effectively spray the top and bottom of the waste heat boiler. Specifically, by starting the motor 9, one of the connecting shafts 7 is rotated. The rotation of the connecting shaft 7 will drive the mounting block 3 to rotate. The rotation of the mounting block 3 will drive the first conveying pipe 4 and the second conveying pipe 5 to rotate. This allows the first conveying pipe 4 and the second conveying pipe 5 to be adjusted to vertical and horizontal positions inside the waste heat boiler, so that the nozzles 6 on the first conveying pipe 4 and the second conveying pipe 5 can spray the cleaning agent inside the waste heat boiler comprehensively and effectively.

[0014] A pipe universal joint 10 is installed through the middle of the mounting block 3. The first conveying pipe 4 is fixedly connected to the upper part of the pipe universal joint 10. The operating long handle 1 is equipped with a conveying pipe 11. One end of the conveying pipe 11 is connected to the lower part of the pipe universal joint 10, and the other end of the conveying pipe 11 is connected to the external pipe for conveying the cleaning agent. A rotating gear 12 is fixedly installed at the lower part of the first conveying pipe 4. A second motor 13 is installed on the top of the mounting block 3. A protective cover is installed on the surface of the second motor 13. A transmission gear 14 is fixedly installed at the output end of the second motor 13. The transmission gear 14 meshes with the rotating gear 12, thereby effectively driving the first conveying pipe 4, the second conveying pipe 5 and the nozzle 6 to rotate, so that the nozzle 6 can rotate and spray evenly on the inside of the waste heat boiler. Specifically, by starting the motor 13, the transmission gear 14 is rotated. The rotation of the transmission gear 14 will drive the rotation of the rotating gear 12. The rotation of the rotating gear 12 through the pipe universal joint 10 can effectively drive the first conveying pipe 4 to rotate. The rotation of the first conveying pipe 4 will drive the second conveying pipe 5 and the nozzle 6 to rotate, so that the nozzle 6 can evenly spray the inside of the waste heat boiler.

[0015] A slat 15 is fixedly installed on the side of the first delivery pipe 4 near the second delivery pipe 5. A groove 16 is provided on one side of the slat 15. A threaded shaft 17 is rotatably installed inside the groove 16. A slider 18, which is slidably installed inside the groove 16, is threadedly connected to the surface of the threaded shaft 17. The second delivery pipe 5 is fixedly installed on one side of the slider 18. A motor 3 19 is installed on the top of the slat 15. A protective cover is installed on the surface of the motor 3 19. The output end of the motor 3 19 is fixedly connected to one end of the threaded shaft 17. The top of the first delivery pipe 4 and the bottom of the second delivery pipe 5 are connected by a hose 601. The middle part of the hose 601 is connected to the first delivery pipe 4 by a buckle, so that the second delivery pipe 5 can be adjusted and expanded, effectively increasing the spraying area. Specifically, by starting the motor 19, the threaded shaft 17 is rotated. The rotation of the threaded shaft 17 causes the slider 18 to move the second conveying pipe 5 on its surface, thereby adjusting the movement of the second conveying pipe 5. The extension of the second conveying pipe 5 effectively increases the spraying area of ​​the first conveying pipe 4 and the second conveying pipe 5, while the retraction of the second conveying pipe 5 facilitates storage.

[0016] This ash removal device features an extension, rotation, and rotation adjustment structure. The extension structure effectively increases the spraying area of ​​the ash removal agent, while the rotation and rotation structure effectively ensures the uniformity of the ash removal agent spraying, thereby effectively improving the quality of ash removal. At the same time, this extension, rotation, and rotation adjustment structure is simple in design, convenient and easy to use, and the adjustment operation is stable and reliable. Its performance can meet the ash removal requirements of waste heat boilers.

Claims

1. A soot blowing device for a waste heat boiler, comprising an operating long handle (1), characterized in that: One end of the long operating lever (1) is fixedly installed with an inverted U-shaped block (2). Inside the inverted U-shaped block (2) is a rotatable and adjustable mounting block (3). The top of the mounting block (3) is equipped with a rotatable and adjustable first conveying pipe (4). A second conveying pipe (5) that can be raised and lowered is installed on one side of the first conveying pipe (4). Spray nozzles (6) that communicate with the first conveying pipe (4) and the second conveying pipe (5) are installed at equal distances on one side of the first conveying pipe (4) and the second conveying pipe (5).

2. A soot blowing device for a waste heat boiler according to claim 1, characterized in that The inverted U-shaped block (2) has two symmetrically rotating connecting shafts (7) inside. The shorter of the two connecting shafts (7) is fixedly connected to the mounting block (3). An inner cavity (8) is opened on one side of the inverted U-shaped block (2). A motor (9) is installed inside the inner cavity (8). The output end of the motor (9) is fixedly connected to one end of one of the connecting shafts (7).

3. The ash removal device of a waste heat boiler according to claim 1, characterized in that: A pipe universal joint (10) is installed through the middle of the mounting block (3). The first conveying pipe (4) is fixedly connected to the upper part of the pipe universal joint (10). The operating long handle (1) is equipped with a conveying pipe (11), and one end of the conveying pipe (11) is connected to the lower part of the pipe universal joint (10).

4. The ash removal device of a waste heat boiler according to claim 1, characterized in that: A rotating gear (12) is fixedly installed at the lower part of the first conveying pipe (4), and a second motor (13) is installed at the top of the mounting block (3). A transmission gear (14) is fixedly installed at the output end of the second motor (13), and the transmission gear (14) meshes with the rotating gear (12).

5. The ash removal device of a waste heat boiler according to claim 1, characterized in that: A slat (15) is fixedly installed on the side of the first conveying pipe (4) near the second conveying pipe (5). A groove (16) is provided on one side of the slat (15). A threaded shaft (17) is rotatably installed inside the groove (16). A slider (18) is slidably installed inside the groove (16) and threadedly connected to the surface of the threaded shaft (17). The second conveying pipe (5) is fixedly installed on one side of the slider (18). A motor (19) is installed on the top of the slat (15). The output end of the motor (19) is fixedly connected to one end of the threaded shaft (17). The top of the first conveying pipe (4) and the bottom of the second conveying pipe (5) are connected by a hose (601). The middle part of the hose (601) is connected to the first conveying pipe (4) by a buckle.