An industrial waste gas waste heat recovery device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-02
- Publication Date
- 2026-08-14
AI Technical Summary
[0004]如植物纤维生产废气中含有大量的纤维颗粒、灰尘等杂质,这些杂质容易在导气管表面沉积,导致换热器堵塞,并且还会对换热效果产生影响,因此在使用一段时间后就需要进行清理,使用较为不便
[0016](1)本实用新型通过设置处理组件,能够在废气在被回收前对废气中的杂质进行捕捉,还能起到回收一定的热量,有效避免这些杂质在管道内部沉积,有利于保证回收效率,废气通过侧面的进气口进入处理罐内部,接着会穿过旋流板内部通道,在旋流板叶片的引导下,废气则会进行旋转,配合集水管喷出的雾化液滴,废气中的杂质则会被液滴捕捉,然后在离心力作用下附着在处理罐内壁上,接着在重力作用下向下流动,最后落到安装槽内部安装的滤网内部,杂质被滤网拦截下来,水则会穿过滤孔落到处理罐底部,在此期间,液滴也能回收部分热量。
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Figure CN224635861U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of waste gas treatment technology, specifically to an industrial waste gas waste heat recovery device. Background Technology
[0002] Plant fibers are widely used in papermaking, textiles, biomaterials and other fields. With the growth of market demand, the scale of plant fiber production enterprises is constantly expanding, and the energy consumption in the production process is also increasing. Plant fiber production usually includes multiple processes such as raw material pretreatment, cooking, bleaching and drying. Most of these processes require high temperature and high pressure conditions. During the production of plant fibers, a large amount of industrial waste gas is generated. This waste gas contains a lot of heat. In order to save energy, it is necessary to recover the waste heat in the flue gas.
[0003] A search revealed a utility model patent with Chinese patent publication number CN217312586U, which discloses an industrial waste gas waste heat recovery device, including a treatment box. A partition is fixedly connected to the inner wall of the treatment box, dividing the interior of the treatment box into two spaces, a left side and a right side. A gas guide pipe is provided on the right side of the treatment box, passing through the left side of the treatment box and the partition, and the gas guide pipe is fixedly connected to both the treatment box and the partition. A gas valve is fixedly installed on the section of the gas guide pipe located outside the treatment box.
[0004] For example, the waste gas from plant fiber production contains a large number of fiber particles, dust and other impurities. These impurities are easy to deposit on the surface of the gas duct, causing blockage of the heat exchanger and affecting the heat exchange effect. Therefore, it needs to be cleaned after a period of use, which is inconvenient. Utility Model Content
[0005] The purpose of this invention is to provide an industrial waste gas waste heat recovery device to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: an industrial waste gas waste heat recovery device, comprising a base plate, a treatment tank installed on the top of the base plate, a treatment component installed inside the treatment tank, the treatment component including a swirl plate fixedly connected inside the treatment tank, an installation frame slidably inserted inside the treatment tank, the swirl plate being located at the top of the installation frame, two installation slots provided inside the installation frame, one of the installation slots being located inside the treatment tank, a filter screen installed inside each of the two installation slots, a water collection pipe fixedly installed inside the treatment tank, a plurality of atomizing nozzles evenly distributed at the bottom of the water collection pipe, and a water inlet pipe installed at the top of the water collection pipe, the water inlet pipe penetrating the treatment tank and extending outward.
[0007] It can capture impurities in the exhaust gas before it is recycled, and can also recover a certain amount of heat. It effectively prevents these impurities from depositing inside the pipe, which helps to ensure recycling efficiency. The exhaust gas enters the treatment tank through the side air inlet, and then passes through the internal channel of the swirl plate. Under the guidance of the swirl plate blades, the exhaust gas will rotate. With the atomized droplets sprayed from the water collection pipe, the impurities in the exhaust gas will be captured by the droplets. Then, under the action of centrifugal force, they will adhere to the inner wall of the treatment tank. Then, under the action of gravity, they will flow downward and finally fall into the filter screen installed inside the installation tank. The impurities are intercepted by the filter screen, and the water will fall to the bottom of the treatment tank through the filter holes. During this process, the droplets can also recover some heat.
[0008] As a further preferred embodiment of this technical solution, a support frame is fixedly connected inside the base plate, a lead screw is rotatably connected inside the support frame, a drive frame is threadedly connected to the outside of the lead screw, two horizontally arranged limiting rods are fixedly connected inside the support frame, the drive frame is slidably sleeved on the outside of the two limiting rods, a motor is fixedly installed on one side of the outer wall of the support frame, and the output end of the motor is coaxially fixed with one end of the lead screw.
[0009] As a further preferred embodiment of this technical solution, a recovery assembly is installed on the top of the base plate. The recovery assembly includes an exhaust pipe fixedly installed outside the exhaust port of the treatment tank. Several diversion pipes are fixedly inserted into one bottom end of the exhaust pipe. Several diversion pipes are provided at one bottom end of each of the several diversion pipes. A thin tube is fixedly inserted into each end of the several diversion pipes. The several thin tubes are fixedly connected to the same connecting chamber.
[0010] As a further preferred embodiment of this technical solution, a recycling tank is fixedly installed on the top outer wall of the base plate, and several thin tubes are fixedly inserted into the inside of the recycling tank. An installation port is provided on both the top and bottom outer walls of the recycling tank.
[0011] The exhaust gas flows through the outlet at the top of the treatment tank into the exhaust pipe, then into several branch pipes, and then into several branch pipes. After that, it is evenly distributed into several branch pipes, and then into several fine pipes. The exhaust gas is divided into several small streams, which can ensure that the heat in the exhaust gas can be absorbed more thoroughly by the water. Water can be poured in from the opening at the bottom of the recovery tank and then come out from the opening at the top, ensuring that the heat can be effectively absorbed.
[0012] As a further preferred embodiment of this technical solution, a sealing ring is provided inside each of the external mounting holes of the treatment tank.
[0013] As a further preferred embodiment of this technical solution, the mounting groove is generally conical in shape.
[0014] As a further preferred embodiment of this technical solution, the exterior of the treatment tank, the vent pipe, the first diversion pipe, the second diversion pipe, and the recovery tank are all provided with heat insulation material.
[0015] This utility model provides an industrial waste gas waste heat recovery device, which has the following beneficial effects:
[0016] (1) By setting up a processing component, this utility model can capture impurities in the waste gas before it is recycled, and can also recover a certain amount of heat. It can effectively prevent these impurities from depositing inside the pipe, which is conducive to ensuring the recycling efficiency. The waste gas enters the processing tank through the side air inlet and then passes through the internal channel of the swirl plate. Under the guidance of the swirl plate blades, the waste gas will rotate. With the atomized droplets sprayed from the water collection pipe, the impurities in the waste gas will be captured by the droplets. Then, under the action of centrifugal force, they will adhere to the inner wall of the processing tank. Then, under the action of gravity, they will flow downward and finally fall into the filter screen installed inside the installation slot. The impurities are intercepted by the filter screen, and the water will fall to the bottom of the processing tank through the filter holes. During this period, the droplets can also recover some heat.
[0017] (2) By setting up a recycling component, the waste gas will flow through the outlet at the top of the treatment tank into the exhaust pipe, and then into several diversion pipes one, and then evenly distributed into several diversion pipes two, and then into several fine pipes. The waste gas is divided into several small fine streams, which can ensure that the heat in the waste gas can be absorbed more thoroughly by the water. Water can be poured in from the opening at the bottom of the recycling tank and then come out from the opening at the top, ensuring that the heat can be effectively absorbed. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall first-view structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the overall second-view structure of this utility model;
[0020] Figure 3 For the present utility model Figure 1 Enlarged structural diagram at point A in the middle;
[0021] Figure 4 For the present utility model Figure 2 Enlarged structural diagram at point B;
[0022] In the diagram: 1. Base plate; 2. Treatment tank; 3. Water collection pipe; 4. Treatment component; 5. Recovery component; 401. Mounting frame; 402. Mounting groove; 403. Filter screen; 404. Swirl plate; 405. Support frame; 406. Lead screw; 407. Limiting rod; 408. Drive frame; 409. Motor; 501. Air outlet pipe; 502. Diverter pipe one; 503. Diverter pipe two; 504. Thin pipe; 505. Connecting chamber; 506. Recovery tank. Detailed Implementation
[0023] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0024] This utility model provides a technical solution: such as Figure 2 and Figure 4 As shown in this embodiment, an industrial waste gas waste heat recovery device includes a base plate 1, a treatment tank 2 installed on the top of the base plate 1, a treatment component 4 installed inside the treatment tank 2, the treatment component 4 including a swirl plate 404 fixedly connected inside the treatment tank 2, an installation frame 401 slidably inserted inside the treatment tank 2, the swirl plate 404 being located at the top of the installation frame 401, two installation slots 402 being provided inside the installation frame 401, one of the installation slots 402 being located inside the treatment tank 2, a filter screen 403 being installed inside each of the two installation slots 402, a water collection pipe 3 being fixedly installed inside the treatment tank 2, a plurality of atomizing nozzles being provided at the bottom of the water collection pipe 3 being distributed at equal intervals, a water inlet pipe being installed at the top of the water collection pipe 3, and the water inlet pipe penetrating the treatment tank 2 and extending outward.
[0025] A support frame 405 is fixedly connected inside the base plate 1. A lead screw 406 is rotatably connected inside the support frame 405. A drive frame 408 is threadedly connected to the lead screw 406. Two horizontally set limit rods 407 are fixedly connected inside the support frame 405. The drive frame 408 is slidably sleeved on the outside of the two limit rods 407. A motor 409 is fixedly installed on one side of the outer wall of the support frame 405. The output end of the motor 409 is coaxially fixed with one end of the lead screw 406.
[0026] Exhaust gas enters the treatment tank 2 through the side inlet and then passes through the internal channel of the swirl plate 404. Guided by the blades of the swirl plate 404, the exhaust gas rotates. Combined with the atomized droplets sprayed from the water collection pipe 3, impurities in the exhaust gas are captured by the droplets and then adhere to the inner wall of the treatment tank 2 under centrifugal force. Under gravity, the gas then flows downwards and finally falls into the filter screen 403 installed inside the mounting slot 402. Impurities are intercepted by the filter screen 403, while water flows through the filter holes and falls to the bottom of the treatment tank 2. During this process, the droplets also recover some heat.
[0027] After a period of use, the new filter screen 403 is installed in the mounting slot 402 outside the treatment tank 2. The motor 409 outside the support frame 405 is started. The motor 409 drives the lead screw 406 to rotate. The lead screw 406 drives the drive frame 408 to move closer to the treatment tank 2 along the two limit rods 407. The drive frame 408 pushes the mounting frame 401 to move synchronously. The new filter screen 403 enters the interior of the treatment tank 2. The filter screen 403 containing impurities moves to the outside, ensuring that the device can be put into use more quickly and that the impurities have sufficient time to be cleaned.
[0028] like Figure 1 and Figure 3 As shown, a recycling component 5 is installed on the top of the base plate 1. The recycling component 5 includes an exhaust pipe 501 fixedly installed outside the exhaust port of the processing tank 2. Several diversion pipes 502 are fixedly inserted into one end of the exhaust pipe 501. Several diversion pipes 503 are provided at one end of the bottom of each of the several diversion pipes 502. A thin tube 504 is fixedly inserted into the end of each of the several diversion pipes 503. The several thin tubes 504 are fixedly connected to the same connecting chamber 505.
[0029] A recycling tank 506 is fixedly installed on the top outer wall of the base plate 1. Several thin tubes 504 are fixedly inserted into the inside of the recycling tank 506. An installation port is provided on the top and bottom outer walls of the recycling tank 506.
[0030] The exhaust gas flows through the outlet at the top of the treatment tank 2 into the exhaust pipe 501, then into several diversion pipes 502, and then into several diversion pipes 503. After that, it enters several fine pipes 504. The exhaust gas is divided into several small streams, which can ensure that the heat in the exhaust gas can be absorbed more thoroughly by the water in 506. The water can be poured in from the opening at the bottom of the recovery tank 506 and then come out from the opening at the top, ensuring that the heat can be effectively absorbed.
[0031] like Figure 1 and Figure 2 As shown, a sealing ring is provided inside each of the external mounting holes of the treatment tank 2, which can improve the sealing effect between the treatment tank 2 and the mounting frame 401.
[0032] like Figure 1 and Figure 2 As shown, the installation groove 402 is cone-shaped. Under the flushing of water, impurities will flow down the slope of the installation groove 402, thus ensuring that the filtration effect of the upper part of the filter screen 403 can always be maintained.
[0033] like Figure 1 and Figure 2 As shown, the exterior of the treatment tank 2, the vent pipe 501, the first diversion pipe 502, the second diversion pipe 503, and the recovery tank 506 are all equipped with heat insulation material to prevent heat from escaping and causing loss.
[0034] This utility model provides an industrial waste gas waste heat recovery device, the specific working principle of which is as follows:
[0035] When the device is working, the exhaust gas enters the treatment tank 2 through the side air inlet, and then passes through the internal channel of the swirl plate 404. Guided by the blades of the swirl plate 404, the exhaust gas rotates. Combined with the atomized droplets sprayed from the water collection pipe 3, impurities in the exhaust gas are captured by the droplets. Under centrifugal force, these droplets adhere to the inner wall of the treatment tank 2, and then flow downwards under gravity, finally falling into the filter screen 403 installed inside the mounting groove 402. The impurities are intercepted by the filter screen 403, while the water flows through the filter holes to the bottom of the treatment tank 2. During this process, the droplets... It can also recover some heat. After a period of use, the new filter 403 is installed in the mounting slot 402 outside the treatment tank 2. The motor 409 outside the support frame 405 is started. The motor 409 drives the lead screw 406 to rotate. The lead screw 406 drives the drive frame 408 to approach the treatment tank 2 along the two limit rods 407. The drive frame 408 pushes the mounting frame 401 to move synchronously. The new filter 403 enters the interior of the treatment tank 2. The filter 403 containing impurities moves to the outside, ensuring that the device can be put into use more quickly and that the impurities have enough time to be cleaned.
[0036] The exhaust gas flows through the outlet at the top of the treatment tank 2 into the exhaust pipe 501, then into several diversion pipes 502, and then into several diversion pipes 503. After that, it enters several fine pipes 504. The exhaust gas is divided into several small streams, which can ensure that the heat in the exhaust gas can be absorbed more thoroughly by the water in 506. The water can be poured in from the opening at the bottom of the recovery tank 506 and then come out from the opening at the top, ensuring that the heat can be effectively absorbed.
[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An industrial exhaust gas waste heat recovery device comprising a base plate (1), characterized in that: A processing tank (2) is installed on the top of the base plate (1). A processing component (4) is installed inside the processing tank (2). The processing component (4) includes a swirl plate (404) fixedly connected inside the processing tank (2). An installation frame (401) is slidably inserted inside the processing tank (2). The swirl plate (404) is located on top of the installation frame (401). Two installation slots (402) are provided inside the installation frame (401). One of the installation slots (402) is located inside the processing tank (2). A filter screen (403) is installed inside both installation slots (402). A water collection pipe (3) is fixedly installed inside the processing tank (2). Several atomizing nozzles are provided at equal intervals at the bottom of the water collection pipe (3). A water inlet pipe is installed at the top of the water collection pipe (3), and the water inlet pipe passes through the processing tank (2) and extends outward.
2. The industrial waste heat recovery device according to claim 1, characterized in that: A support frame (405) is fixedly connected inside the base plate (1). A lead screw (406) is rotatably connected inside the support frame (405). A drive frame (408) is threadedly connected to the outside of the lead screw (406). Two horizontally arranged limiting rods (407) are fixedly connected inside the support frame (405). The drive frame (408) is slidably sleeved on the outside of the two limiting rods (407). A motor (409) is fixedly installed on one side of the outer wall of the support frame (405). The output end of the motor (409) is coaxially fixed with one end of the lead screw (406).
3. The industrial waste heat recovery device according to claim 1, characterized in that: The bottom plate (1) is equipped with a recycling component (5). The recycling component (5) includes an exhaust pipe (501) fixedly installed outside the exhaust port of the processing tank (2). A plurality of diversion pipes (502) are fixedly inserted into one end of the bottom of the exhaust pipe (501). A plurality of diversion pipes (503) are provided at one end of the bottom of each of the diversion pipes (502). A thin tube (504) is fixedly inserted into the end of each of the diversion pipes (503). The thin tubes (504) are fixedly connected to the same connecting chamber (505).
4. The industrial waste heat recovery device according to claim 3, characterized in that: A recycling tank (506) is fixedly installed on the top outer wall of the base plate (1), and several thin tubes (504) are fixedly inserted into the inside of the recycling tank (506). An installation port is provided on the top and bottom outer walls of the recycling tank (506).
5. The industrial waste heat recovery device of claim 1, wherein: Each of the external mounting holes of the treatment tank (2) is equipped with a sealing ring.
6. The industrial waste heat recovery device of claim 1, wherein: The mounting groove (402) is generally conical in shape.
7. The industrial waste heat recovery device according to claim 3, characterized in that: The processing tank (2), the vent pipe (501), the first diversion pipe (502), the second diversion pipe (503), and the recovery tank (506) are all equipped with heat insulation material.
Citation Information
Patent Citations
Industrial waste gas waste heat recovery device
CN217312586U