A pipeline sealing sampler for oil refining and chemical industry

CN224636239UActive Publication Date: 2026-08-14泉州市恒润伟业科技有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-04
Publication Date
2026-08-14

AI Technical Summary

Technical Problem

[0003]现有的管道密封取样器对于取样的量调节,采用的是通过流量调节阀进行调节,对于高粘度、含固体颗粒或易结晶的介质,阀门易堵塞或磨损,影响调节功能并缩短使用寿命

Benefits of technology

[0017]本实用新型一种炼油化工用管道密封取样器,安装时,将密封定位管倒置装于炼油化工用管道的底面,使得智能定量盖位于最下方,进行取样工作时,由控制器控制合适个数的电动推杆运转,电动推杆运转数量越多,取样量也就越大,电动推杆驱动密封杆缩回,在缩回过程中,释放第二密封盘的密封圈,以使样品通过密封圈进入取样腔室,一定时间后,电动推杆驱动密封杆复位,样品经过连接管,最终由开启的阀门输出,该结构耐用,且不易堵塞。

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Abstract

This utility model provides a sealed sampler for pipelines used in oil refining and chemical industries. Its structure includes a sealing positioning tube, a connecting tube, a valve, a sampling connector, and an intelligent quantitative cap connected to the pipeline. The connecting tube is horizontally positioned on one side of the middle section of the sealing positioning tube. During installation, the sealing positioning tube is inverted and installed on the bottom surface of the oil refining and chemical pipeline, so that the intelligent quantitative cap is at the bottom. During sampling, a controller operates an appropriate number of electric push rods. The more electric push rods operate, the larger the sample volume. The electric push rods drive the sealing rod to retract. During retraction, the sealing ring of the second sealing disc is released, allowing the sample to enter the sampling chamber through the sealing ring. After a certain period, the electric push rods drive the sealing rod to reset. The sample passes through the connecting tube and is finally output through the opened valve. This structure is durable and not easily clogged.
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Description

Technical Field

[0001] This utility model relates to the technical field of pipeline sealing samplers, and in particular to a pipeline sealing sampler for oil refining and chemical industries. Background Technology

[0002] A pipeline sealed sampler is a specialized device used to extract samples from pipelines in a closed environment, primarily in the petrochemical and other hazardous chemical industries. Its core function is to ensure that samples are not contaminated during the sampling process through a sealed design, while simultaneously preventing the leakage of hazardous substances.

[0003] Existing pipeline seal samplers adjust the sampling volume using flow control valves. However, for high-viscosity media, media containing solid particles, or media that are prone to crystallization, these valves are easily clogged or worn, affecting the adjustment function and shortening their service life. Utility Model Content

[0004] The purpose of this invention is to provide a pipeline sealing sampler for oil refining and chemical industries to solve the above-mentioned problems.

[0005] The technical solution of this utility model is implemented as follows:

[0006] This utility model provides a pipeline sealing sampler for oil refining and chemical industry. Its structure includes a sealing positioning tube, a connecting tube, a valve, a sampling connector, and an intelligent quantitative cap connected to the pipeline. The connecting tube is horizontally located on one side of the middle section of the sealing positioning tube. The valve is connected to the end of the connecting tube away from the sealing positioning tube to control the opening and closing of the connecting tube. The sampling connector is located at the output end of the valve. The intelligent quantitative cap is detachably connected to the top of the sealing positioning tube.

[0007] The intelligent quantitative cap includes a cap body that is threadedly connected to the top opening of the sealing positioning tube, and a drive seat located on the bottom surface of the cap body and embedded in the sealing positioning tube. The bottom surface of the drive seat is vertically provided with several electric push rods, the output end of the electric push rods facing downwards, and a sealing rod is provided.

[0008] The sealing positioning tube has a first sealing disc in the middle that is movably and sealingly fitted to the upper part of the sealing rod, and a second sealing disc in the bottom of the sealing positioning tube that is movably and sealingly fitted to the lower part of the sealing rod. A sampling chamber communicating with the connecting tube is formed between the first sealing disc and the second sealing disc. Both the first sealing disc and the second sealing disc are provided with sealing rings that are adapted to the sealing rod.

[0009] In the above technical solution, during installation, the sealing positioning tube is inverted and installed on the bottom of the oil refining and chemical pipeline, so that the intelligent quantitative cover is at the bottom. During sampling, the controller controls an appropriate number of electric push rods to operate. The more electric push rods operate, the larger the sample volume. The electric push rod drives the sealing rod to retract. During the retraction process, the sealing ring of the second sealing disc is released, allowing the sample to enter the sampling chamber through the sealing ring. After a certain period of time, the electric push rod drives the sealing rod to reset. The sample passes through the connecting pipe and is finally output through the opened valve. This structure is durable and not easily blocked.

[0010] In one embodiment, in order for the electric linear actuator to operate normally, the drive base is provided with a controller for controlling the operation of the electric linear actuator and a battery for supplying power to the electric linear actuator.

[0011] In one embodiment, for ease of disassembly and assembly, the bottom of the cover is provided with an external thread structure that is threaded to the sealing positioning tube, and the inner wall of the top of the sealing positioning tube is provided with an internal thread structure that is adapted to the external thread structure.

[0012] In one embodiment, to improve the compactness of the structure, several electric actuators are arranged in a circular array with the center of the first sealing disc as the center.

[0013] In one embodiment, for the convenience of sampling, a sampling tube, sampling container, or sampling box connected to the sampling connector is also included.

[0014] In one embodiment, for ease of control, the valve is specifically one of a solenoid valve, ball valve, butterfly valve, electrically actuated valve, or flow regulating valve.

[0015] In one embodiment, to improve the sealing performance of the connection, the first sealing disc and the second sealing disc are the same shape and size, and are integrally formed with the sealing positioning tube.

[0016] The advantages or beneficial effects of the above technical solutions include at least the following:

[0017] This utility model discloses a sealed sampler for pipelines used in oil refining and chemical industries. During installation, the sealing positioning tube is inverted and installed on the bottom surface of the pipeline, so that the intelligent quantitative cover is at the bottom. During sampling, the controller controls an appropriate number of electric push rods to operate. The more electric push rods operate, the larger the sample volume. The electric push rods drive the sealing rod to retract. During the retraction process, the sealing ring of the second sealing disc is released, allowing the sample to enter the sampling chamber through the sealing ring. After a certain period of time, the electric push rods drive the sealing rod to reset. The sample passes through the connecting pipe and is finally output through the opened valve. This structure is durable and not easily blocked. Attached Figure Description

[0018] The accompanying drawings illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the principles of the present invention. These drawings are included to provide a further understanding of the present invention and are incorporated in and constitute a part of this specification.

[0019] Figure 1 This is a schematic diagram of the structure of a pipeline sealing sampler for oil refining and chemical industry according to this utility model;

[0020] Figure 2 This is a front view structural diagram of a pipeline sealing sampler for oil refining and chemical industry according to this utility model;

[0021] Figure 3 This is a cross-sectional structural diagram of a pipeline sealing sampler for oil refining and chemical industry according to this utility model;

[0022] Figure 4 This is a schematic diagram of the sealing disc. Detailed Implementation

[0023] Embodiments of the present invention will now be described in more detail with reference to the accompanying drawings. While some embodiments of the present invention are shown in the drawings, it should be understood that the present invention can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the present invention. It should be understood that the accompanying drawings and embodiments of the present invention are for illustrative purposes only and are not intended to limit the scope of protection of the present invention.

[0024] It should be noted that, where there is no conflict, the embodiments and features described in these embodiments can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0025] It should be understood that the term "comprising" and its variations as used herein are open-ended, meaning "including but not limited to". The term "based on" means "at least partially based on". The term "one embodiment" means "at least one embodiment"; the term "another embodiment" means "at least one additional embodiment"; the term "some embodiments" means "at least some embodiments". Definitions of other terms will be given in the following description. It should be noted that the concepts of "first", "second", etc., mentioned in this utility model are only used to distinguish different devices, modules, or units, and are not used to limit the order of functions performed by these devices, modules, or units or their interdependencies.

[0026] It should be noted that the terms "a" and "several" used in this utility model are illustrative rather than restrictive. Those skilled in the art should understand that, unless otherwise expressly indicated in the context, they should be understood as "one or more".

[0027] The names of the messages or information exchanged between the multiple devices in this embodiment of the invention are for illustrative purposes only and are not intended to limit the scope of these messages or information.

[0028] Reference Figures 1-4 A pipeline sealing sampler for oil refining and chemical industry includes a sealing positioning tube 1, a connecting tube 2, a valve 3, a sampling connector 4, and an intelligent quantitative cap 5 connected to a pipeline. The connecting tube 2 is horizontally positioned on one side of the middle section of the sealing positioning tube 1. The valve 3 is connected to the end of the connecting tube 2 away from the sealing positioning tube 1 to control the opening and closing of the connecting tube 2. The sampling connector 4 is located at the output end of the valve 3. The intelligent quantitative cap 5 is detachably connected to the top of the sealing positioning tube 1.

[0029] The intelligent quantitative cover 5 includes a cover body 501 that is threadedly connected to the top opening of the sealing positioning tube 1, and a drive seat 502 located on the bottom surface of the cover body 501 and embedded in the sealing positioning tube 1. The bottom surface of the drive seat 502 is vertically provided with a plurality of electric push rods 503, the output end of the electric push rods 503 faces downward and is provided with a sealing rod 504.

[0030] The sealing positioning tube 1 has a first sealing disc 101 in the middle that is movably and sealingly fitted to the upper part of the sealing rod 504, and a second sealing disc 102 in the bottom of the sealing positioning tube 1 that is movably and sealingly fitted to the lower part of the sealing rod 504. A sampling chamber communicating with the connecting tube 2 is formed between the first sealing disc 101 and the second sealing disc 102. Both the first sealing disc 101 and the second sealing disc 102 are provided with sealing rings 103 that are adapted to the sealing rod 504.

[0031] Among them, the sealing ring 103 is a metal sealing ring, preferably a stainless steel sealing ring, which has the advantage of corrosion resistance.

[0032] In one embodiment, in order for the electric actuator 503 to operate normally, the drive base 502 is provided with a controller for controlling the operation of the electric actuator 503 and a battery for supplying power to the electric actuator 503.

[0033] It also includes a remote control for peripheral devices, which is connected to the controller via radio signals to control the operation of the electric actuator 503 through the controller.

[0034] In the above technical solution, during installation, the sealing positioning tube 1 is inverted and installed on the bottom surface of the oil refining and chemical pipeline, so that the intelligent quantitative cover 5 is at the bottom. When sampling, the controller controls an appropriate number of electric push rods 503 to operate. The more electric push rods 503 operate, the larger the sample volume. The electric push rods 503 drive the sealing rod 504 to retract. During the retraction process, the sealing ring 103 of the second sealing disc 102 is released, so that the sample enters the sampling chamber through the sealing ring 103. After a certain period of time, the electric push rods 503 drive the sealing rod 504 to reset. The sample passes through the connecting pipe 2 and is finally output by the opened valve 3. This structure is durable and not easy to clog.

[0035] In one embodiment, for ease of disassembly and assembly, the bottom of the cover 501 is provided with an external thread structure that is threaded to the sealing positioning tube 1, and the inner wall of the top of the sealing positioning tube 1 is provided with an internal thread structure that is adapted to the external thread structure.

[0036] In one embodiment, to improve the compactness of the structure, a plurality of electric push rods 503 are arranged in a circular array with the center of the first sealing disk 101 as the center.

[0037] In one embodiment, a sampling tube connected to the sampling connector 4 is also included for convenient sampling.

[0038] In one embodiment, for ease of control, the valve 3 is specifically one of a solenoid valve, ball valve, butterfly valve, electric actuator valve, or flow regulating valve, preferably a solenoid valve.

[0039] In one embodiment, in order to improve the sealing performance of the connection, the first sealing disc 101 and the second sealing disc 102 are the same in shape and size, and are integrally formed with the sealing positioning tube 1.

[0040] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0041] Those skilled in the art should understand that the above embodiments are merely for clearly illustrating the present invention and are not intended to limit the scope of the present invention. Those skilled in the art can make other changes or modifications based on the above disclosure, and these changes or modifications still fall within the scope of the present invention.

Claims

1. A pipeline seal sampler for use in oil refining and chemical processing, characterized by: Its structure includes a sealing positioning tube (1) connected to the pipeline; The connecting pipe (2) is horizontally positioned on one side of the middle section of the sealing positioning pipe (1); A valve (3) is connected to the end of the connecting pipe (2) away from the sealing positioning pipe (1) to control the opening and closing of the connecting pipe (2); A sampling connector (4) is located at the output end of the valve (3); The intelligent quantitative cap (5) is detachably connected to the top of the sealing positioning tube (1); The intelligent quantitative cover (5) includes a cover body (501) that is threadedly connected to the top opening of the sealing positioning tube (1), and a drive seat (502) located on the bottom surface of the cover body (501) and embedded in the sealing positioning tube (1). The bottom surface of the drive seat (502) is vertically provided with a plurality of electric push rods (503), the output end of the electric push rods (503) faces downward and is provided with a sealing rod (504). The sealing positioning tube (1) has a first sealing disc (101) in the middle that is movably and sealingly fitted to the upper part of the sealing rod (504), and a second sealing disc (102) in the bottom of the sealing positioning tube (1) that is movably and sealingly fitted to the lower part of the sealing rod (504). A sampling chamber communicating with the connecting tube (2) is formed between the first sealing disc (101) and the second sealing disc (102). Both the first sealing disc (101) and the second sealing disc (102) are provided with sealing rings (103) that are compatible with the sealing rod (504).

2. A pipeline seal sampler for use in oil refining and chemical processing as defined in claim 1, wherein: The drive base (502) is equipped with a controller for controlling the operation of the electric push rod (503) and a battery for supplying power to the electric push rod (503).

3. The pipe seal sampler for oil refining and chemical industry according to claim 1, characterized in that: The bottom of the cover (501) is provided with an external thread structure that is threaded to the sealing positioning tube (1), and the inner wall of the top of the sealing positioning tube (1) is provided with an internal thread structure that is adapted to the external thread structure.

4. The pipe seal sampler for oil refining and chemical industry according to claim 1, characterized in that: Several electric push rods (503) are arranged in a circular array with the center of the first sealing disc (101) as the center.

5. The pipe seal sampler for oil refining and chemical industry according to claim 1, characterized in that: It also includes a sampling tube, sampling container, or sampling box connected to the sampling connector (4).

6. A pipeline seal sampler for use in oil refining and chemical processing as defined in claim 1, wherein: The valve (3) is specifically one of the following: solenoid valve, ball valve, butterfly valve, electric actuator valve, or flow regulating valve.

7. The pipe seal sampler for oil refining and chemical industry according to claim 1, characterized in that: The first sealing disc (101) and the second sealing disc (102) have the same shape and size, and are integrally formed with the sealing positioning tube (1).