A testing device for the production of aluminum poles for overhead conductors

CN224636477UActive Publication Date: 2026-08-14JIANGSU ZHONGTIAN TECH CO LTD +3
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2026-07-14
Publication Date
2026-08-14

AI Technical Summary

Technical Problem

然而,在连续铸造和连续轧制的高温、高速生产条件下,铝杆表面极易产生划痕、裂纹、气孔、夹杂物等多种缺陷,上述缺陷对架空导线的性能和运行安全构成严重威胁

Benefits of technology

(1)本实用新型通过电机、主齿轮、从齿轮以及轴承的配合使用,可使筒体在框体内绕铝杆轴向进行转动,从而实现对铝杆全周向360°的在线连续检测,此过程省时省力,提高了检测效率及效果;

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a testing device for the production of aluminum poles for overhead conductors, including a conveying mechanism I, a conveying mechanism II, a conveying mechanism III, a pretreatment component, a cylinder, and an ultrasonic flaw detector. The conveying mechanisms I, II, and III are arranged horizontally and coaxially from left to right, with the pretreatment component positioned between conveying mechanisms I and II. This pretreatment component performs air cooling and cleaning on the aluminum poles conveyed from conveying mechanism I to conveying mechanism II. The cylinder is horizontally spaced between conveying mechanisms II and III, and a frame is fitted onto the cylinder, rotatably connected to the cylinder via bearings. A mounting plate is located on the left side of the inner circumference of the cylinder, and an ultrasonic flaw detector is mounted on the lower surface of the mounting plate. The ultrasonic flaw detector performs 360° online continuous testing of the aluminum poles as the cylinder rotates. This utility model achieves 360° online continuous testing of the entire circumference of the aluminum poles, improving testing efficiency and effectiveness.
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Description

Technical Field

[0001] This utility model relates to the field of overhead conductor aluminum pole production technology, and specifically to a testing device for overhead conductor aluminum pole production. Background Technology

[0002] Overhead conductors are a core component of power transmission lines, and their quality directly affects the reliability and safety of the power grid. Aluminum poles, as the core raw material for producing overhead conductors, have a decisive impact on the conductivity and mechanical strength of the final conductors. Currently, aluminum poles for overhead conductors are mainly produced using a continuous casting and rolling process. This process involves continuously casting liquid metal into infinitely long ingots, which are then continuously fed into a rolling mill to be directly rolled into poles. This process has significant advantages such as high production efficiency and high material utilization. However, under the high-temperature and high-speed production conditions of continuous casting and rolling, aluminum poles are highly susceptible to various defects such as scratches, cracks, porosity, and inclusions. These defects pose a serious threat to the performance and operational safety of overhead conductors.

[0003] Existing aluminum rod surface defect detection devices generally rely on single-view image acquisition and flaw detection, making it difficult to achieve continuous online detection of the aluminum rod's entire circumference (360°). Furthermore, the detection rate for minor defects such as scratches and microcracks is also low. Therefore, these problems urgently need to be addressed. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide a testing device for the production of aluminum poles for overhead conductors. Through the coordinated use of a motor, a main gear, a driven gear, and bearings, the cylinder can rotate around the axis of the aluminum pole within the frame, thereby realizing online continuous testing of the aluminum pole in a full circumference of 360°. This process saves time and effort and improves testing efficiency and effectiveness.

[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: The present invention provides a testing device for the production of aluminum poles for overhead conductors, the innovation of which lies in: including a conveying mechanism I, a conveying mechanism II, a conveying mechanism III, a pretreatment component, a cylinder, a frame, a mounting plate, and an ultrasonic flaw detector; the conveying mechanisms I, II, and III are arranged horizontally and coaxially from left to right, and a pretreatment component is provided between the conveying mechanisms I and II, through which the aluminum poles transmitted from the conveying mechanism I to the conveying mechanism II are cooled and cleaned by air; the cylinder is horizontally and coaxially spaced between the conveying mechanisms II and III, and both its left and right ends are open; a hollow cylindrical frame is coaxially sleeved on the cylinder, and both its left and right ends are open, and it is rotatably connected to the cylinder through bearings; a mounting plate is provided on the left side of the top of the inner circumference of the cylinder, and an ultrasonic flaw detector is installed on the lower surface of the mounting plate, and the ultrasonic flaw detector performs all-round testing on the aluminum poles transmitted from the conveying mechanism II to the conveying mechanism III by rotating with the cylinder.

[0006] Preferably, the roller surfaces of conveying mechanism I, conveying mechanism II, and conveying mechanism III are at the same height, and it is necessary to ensure that the center line of the aluminum rod during transmission is horizontally collinear with the center line of the cylinder.

[0007] Preferably, the distance between conveying mechanism I and conveying mechanism II must ensure that the aluminum rod can be smoothly transferred from conveying mechanism I to conveying mechanism II, and the pretreatment component does not interfere with the transmission actions of conveying mechanism I and conveying mechanism II respectively. Through the cooperation of conveying mechanism I and conveying mechanism II, the aluminum rod is horizontally passed through the pretreatment component for air cooling and cleaning.

[0008] Preferably, the pretreatment assembly includes a gantry frame, partition I, partition II, a fan, a main air duct, branch air ducts, and an air outlet; a gantry frame with an opening slot arranged horizontally between conveying mechanism I and conveying mechanism II is also provided, with the two open ends of the gantry frame installed vertically downwards on the ground, and the aluminum rod passing horizontally through the gantry frame via conveying mechanism I and being transferred to conveying mechanism II; inside the gantry frame, relative to conveying mechanism I and conveying mechanism II and located below the aluminum rod, a partition I is also arranged horizontally and longitudinally to match it, and the inner top surface of the gantry frame is flush with the... The partition I is respectively spaced on the upper and lower sides of the aluminum rod, and the front and rear end faces of the partition I are fixedly connected to the corresponding positions of the front and rear inner surfaces of the portal frame, and do not affect the transmission action of the conveying mechanism I or the conveying mechanism II; between the partition I and the inner top surface of the portal frame, a partition II is also vertically and horizontally arranged relative to the front side of the conveying mechanism I and relative to the inside of the portal frame, the left and right ends of the partition II are respectively aligned with the left and right ends of the partition I, and its upper and lower ends are respectively vertically and fixedly connected to the inner top surface of the portal frame and the upper surface of the partition I. A hollow rectangular branch duct is vertically and horizontally parallel to the front side of the aluminum rod on the rear side of the partition II. The left and right ends of the branch duct are aligned with the left and right ends of the partition II, respectively. Its upper and lower ends extend vertically to the inner top surface of the portal frame or the upper surface of the partition I, and then extend horizontally rearward in a U-shape, partially covering the section of the aluminum rod between the conveying mechanism I and the conveying mechanism II. The branch duct is fixedly connected to the rear surface of the partition II, the inner top surface of the portal frame, or the upper surface of the partition I via stiffening plates. A fan is installed at the center of the front surface of plate II relative to the portal frame. The fan is connected to the branch air duct via the main air duct and partition II in a sealed manner. Several air outlets are evenly distributed and sealed on the upper inner surface, rear inner surface and lower inner surface of the branch air duct. Each air outlet is set towards the aluminum rod located between conveying mechanism I and conveying mechanism II. The fan blows air onto the surface of the aluminum rod in sequence through the main air duct, branch air duct and air outlet, thereby cooling and cleaning the aluminum rod and ensuring that the movement of the aluminum rod from conveying mechanism I to conveying mechanism II does not interfere with it.

[0009] Preferably, it also includes a filter screen and a sealing plate; a sealing plate is also vertically and longitudinally provided between the left and right end faces of the partition plate II and the left and right end faces of the front opening end of the portal frame, and the two sealing plates are respectively matched on the left and right sides of the square area enclosed by the front surface of the partition plate II, the upper surface of the partition plate I, the inner top surface and the front inner surface of the portal frame, so that the fan is in a closed space; a number of ventilation holes are also vertically embedded and opened in a matrix evenly spaced manner on the front outer surface of the portal frame relative to the position of the partition plate II, and the closed space where the fan is located is connected to the outside of the portal frame through the ventilation holes; a filter screen is also vertically and laterally attached and fixed on the front inner surface of the portal frame relative to the position of the ventilation holes, and the filter screen is ensured to cover all the ventilation holes.

[0010] Preferably, it also includes a collection hood and a dust removal assembly; a funnel-shaped collection hood is vertically provided on the rear inner surface of the portal frame in the area between the inner top surface of the portal frame and the partition I, the large-diameter end of the collection hood is arranged facing forward and does not affect the transmission action of the conveying mechanism I or the conveying mechanism II respectively; the small-diameter end of the collection hood extends vertically out of the rear outer surface of the portal frame and is sealed to the dust removal assembly installed at the corresponding position on the rear outer surface of the portal frame, and the residual debris cleaned up is collected by the dust removal assembly through the collection hood.

[0011] Preferably, it further includes a motor, a main gear, and a driven gear; the left side of the cylinder extends vertically from the left side of the frame, and a driven gear is coaxially fixed on its left side, and a through hole is coaxially perpendicularly opened on the left side of the driven gear, the diameter of the through hole being larger than the inner diameter of the cylinder, and the outer diameter of the driven gear being smaller than the outer diameter of the frame; a motor is horizontally arranged on the left side of the upper surface of the frame, the output end of the motor is set to the left, and is connected to the driven gear through the meshing of the main gear, so that under the drive of the motor, the cylinder is driven to rotate around its own axis through the meshing of the main gear and the driven gear.

[0012] Preferably, the distance between the conveying mechanism II and the conveying mechanism III must ensure that the aluminum rod can be smoothly transferred from the conveying mechanism II to the conveying mechanism III, and the rotation of the cylinder does not interfere with the transmission actions of the conveying mechanism II and the conveying mechanism III, respectively. The aluminum rod is then horizontally passed through the cylinder for all-round detection through the cooperation of the conveying mechanism II and the conveying mechanism III.

[0013] Preferably, it also includes a mounting base; the vertical thickness of the mounting plate must ensure that the ultrasonic flaw detector rotates synchronously with the cylinder, does not interfere with the movement of the aluminum rod from conveying mechanism II to conveying mechanism III, and ensures that the ultrasonic flaw detector can detect the aluminum rod in transit; a mounting base is also provided on the lower surface of the frame, and the frame is fixedly installed on the ground by the mounting base; the mounting base does not exceed the vertical coverage of the frame, and the height of the mounting base must ensure that the center line of the cylinder and the center line of the aluminum rod in transit are horizontally collinear.

[0014] Preferably, it also includes an industrial camera and an infrared sensor; an infrared sensor is also provided on the lower surface of the mounting plate on the side opposite to the ultrasonic flaw detector, and the sensing end of the infrared sensor is set towards the center of the cylinder and electrically connected to the motor; several industrial cameras are also evenly distributed at intervals along their circumference on the left and right sides of the right half of the inner circumference of the cylinder, and each industrial camera on the left side is staggered with each industrial camera on the right side, and the staggered industrial cameras are used to perform all-round detection of the aluminum rod that passes horizontally through the cylinder.

[0015] The beneficial effects of this utility model are: (1) This utility model uses a motor, main gear, driven gear and bearing to make the cylinder rotate around the aluminum rod axis in the frame, thereby realizing online continuous detection of the aluminum rod in the full circumference 360°. This process saves time and effort and improves detection efficiency and effect. (2) This utility model reduces blind spots in detection and improves the detection rate of minor defects such as minor scratches and microcracks by using two rows of industrial cameras arranged in an alternating manner; (3) By combining the fan, main air duct, branch air duct and air outlet, this utility model can cool and remove dust from the aluminum rod before testing, thus laying a good foundation for subsequent surface defect detection operations and improving the detection accuracy. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the structure of a testing device for the production of aluminum poles for overhead conductors according to this utility model.

[0018] Figure 2 for Figure 1 AA view.

[0019] Among them, 1-Conveying mechanism I; 2-Aluminum rod; 3-Gantry frame; 4-Baffle I; 5-Baffle II; 6-Fan; 7-Main air duct; 8-Branch air duct; 9-Air outlet; 10-Collection hood; 11-Dust removal component; 12-Filter screen; 13-Ventilation hole; 14-Conveying mechanism II; 15-Cylinder; 16-Bearing; 17-Frame; 18-Driven gear; 19-Main gear; 20-Motor; 21-Mounting base; 22-Mounting plate; 23-Infrared sensor; 24-Ultrasonic flaw detector; 25-Industrial camera; 26-Conveying mechanism III. Detailed Implementation

[0020] The technical solution of this utility model will be clearly and completely described below through specific embodiments.

[0021] This utility model discloses a testing device for the production of aluminum poles for overhead conductors, comprising a conveying mechanism I1, a conveying mechanism II14, a conveying mechanism III26, a pretreatment assembly, a cylinder 15, a frame 17, a mounting plate 22, and an ultrasonic flaw detector 24; the specific structure is as follows. Figure 1 , Figure 2 As shown, conveying mechanisms I1, II14, and III26 are arranged horizontally and linearly from left to right, with a pre-treatment component between conveying mechanisms I1 and II14. The pre-treatment component is used to air-cool and clean the aluminum rods 2 transferred from conveying mechanism I1 to conveying mechanism II14. The cylinder 15 is horizontally spaced between conveying mechanisms II14 and III26, and both its left and right ends are open. A hollow cylindrical frame 17 is coaxially fitted onto the cylinder 15, and both its left and right ends are open. The frame 17 is rotatably connected to the cylinder 15 through bearings 16. A mounting plate 22 is provided on the left side of the top of the inner circumference of the cylinder 15, and an ultrasonic flaw detector 24 is installed on the lower surface of the mounting plate 22. The ultrasonic flaw detector 24 rotates with the cylinder 15 to perform all-round inspection of the aluminum rods 2 transferred from conveying mechanism II14 to conveying mechanism III26.

[0022] Among them, the roller surface heights of conveying mechanism I1, conveying mechanism II14 and conveying mechanism III26 are consistent, and it is necessary to ensure that the center line of the aluminum rod 2 during transmission is horizontally aligned with the center line of the cylinder 15.

[0023] like Figure 1 As shown, the distance between conveying mechanism I1 and conveying mechanism II14 must ensure that aluminum rod 2 can be smoothly transferred from conveying mechanism I1 to conveying mechanism II14, and the pretreatment component shall not interfere with the transmission action of conveying mechanism I1 and conveying mechanism II14 respectively. Through the cooperation of conveying mechanism I1 and conveying mechanism II14, aluminum rod 2 is horizontally passed through the pretreatment component for air cooling and cleaning.

[0024] The pretreatment assembly of this utility model includes a gantry frame 3, partition I 4, partition II 5, a fan 6, a main air duct 7, branch air ducts 8, an air outlet 9, a filter screen 12, a sealing plate, a collection hood 10, and a dust removal assembly 11; as shown Figure 1 , Figure 2 As shown, a portal frame 3 with an opening slot is provided horizontally between conveying mechanism I1 and conveying mechanism II14. The two open ends of the portal frame 3 are installed vertically downwards on the ground, and the aluminum rod 2 passes horizontally through the portal frame 3 via conveying mechanism I1 and is transferred to conveying mechanism II14. Inside the portal frame 3, relative to the conveying mechanism I1 and conveying mechanism II14 and located below the aluminum rod 2, a matching partition I4 is provided horizontally in the longitudinal direction. The inner top surface of the portal frame 3 and the partition I4 are respectively spaced apart on the upper surface of the aluminum rod 2. The front and rear ends of the partition I4 are fixedly connected to the front and rear inner surfaces of the portal frame 3 respectively, and do not affect the transmission action of the conveying mechanism I1 or the conveying mechanism II14; a partition II5 is also provided vertically and horizontally between the partition I4 and the inner top surface of the portal frame 3, relative to the front side of the conveying mechanism I1 and relative to the inside of the portal frame 3. The left and right ends of the partition II5 are aligned with the left and right ends of the partition I4 respectively, and its upper and lower ends are vertically fixedly connected to the inner top surface of the portal frame 3 and the upper surface of the partition I4 respectively. like Figure 1 , Figure 2 As shown, a hollow rectangular branch duct 8 is vertically and horizontally parallel to the rear side of partition II5 relative to the front side of aluminum rod 2. The left and right ends of the branch duct 8 are aligned with the left and right ends of partition II5, respectively, and its upper and lower ends extend vertically to the inner top surface of portal frame 3 or the upper surface of partition I4, respectively, and then extend horizontally to the rear side, forming a U-shape to partially cover the section of aluminum rod 2 located between conveying mechanism I1 and conveying mechanism II14. The branch duct 8 is fixedly connected to the rear surface of partition II5, the inner top surface of portal frame 3, or the upper surface of partition I4 by stiffeners, and is located on the front surface of partition II5. A fan 6 is installed in the middle of the frame 3. The fan 6 is connected to the branch duct 8 via the main duct 7 and the partition 25. Several air outlets 9 are evenly distributed and sealed on the upper inner surface, rear inner surface and lower inner surface of the branch duct 8. Each air outlet 9 is set towards the aluminum rod 2 located between the conveying mechanism I1 and the conveying mechanism II14. The fan 6 blows air onto the surface of the aluminum rod 2 in sequence through the main duct 7, the branch duct 8 and the air outlet 9, thereby cooling and cleaning the aluminum rod 2 and ensuring that the movement of the aluminum rod 2 from the conveying mechanism I1 to the conveying mechanism II14 is not interfered with.

[0025] like Figure 1 , Figure 2As shown, sealing plates are vertically installed between the left and right end faces of partition II 5 and the left and right end faces of the front opening of portal frame 3. The two sealing plates match the left and right sides of the square area enclosed by the front surface of partition II 5, the upper surface of partition I 4, and the inner top surface and front inner surface of portal frame 3, respectively, so that the fan 6 is in a closed space. Several ventilation holes 13 are vertically embedded and opened in a matrix at even intervals on the front outer surface of portal frame 3 relative to the position of partition II 5. The closed space where the fan 6 is located is connected to the outside of portal frame 3 through the ventilation holes 13. A filter screen 12 is vertically and horizontally attached and fixed on the front inner surface of portal frame 3 relative to the position of ventilation holes 13, and the filter screen 12 covers all ventilation holes 13 within it.

[0026] like Figure 1 , Figure 2 As shown, a funnel-shaped collection hood 10 is vertically provided on the rear inner surface of the portal frame 3 in the area between the inner top surface of the portal frame 3 and the partition I4. The large-diameter end of the collection hood 10 is arranged facing forward and does not affect the transmission action of the conveying mechanism I1 or the conveying mechanism II14. The small-diameter end of the collection hood 10 extends vertically to the rear outer surface of the portal frame 3 and is sealed to the dust removal assembly 11 installed at the corresponding position on the rear outer surface of the portal frame 3. The dust removal assembly 11 collects the residual debris that has been cleaned up through the collection hood 10.

[0027] The left side of the cylindrical body 15 extends vertically out of the left side of the frame 17, and a driven gear 18 is coaxially and fixedly attached to its left side. A through hole is also coaxially and vertically opened on the left side of the driven gear 18. Figure 1 As shown, the diameter of the through hole is larger than the inner diameter of the cylinder 15, and the outer diameter of the driven gear 18 is smaller than the outer diameter of the frame 17. A motor 20 is also horizontally arranged on the left side of the upper surface of the frame 17. The output end of the motor 20 is set to the left and is connected to the driven gear 18 through the meshing of the main gear 19. Under the drive of the motor 20, the cylinder 15 is driven to rotate around its own axis through the meshing of the main gear 19 and the driven gear 18.

[0028] The distance between conveying mechanism II14 and conveying mechanism III26 must ensure that the aluminum rod 2 can be smoothly transferred from conveying mechanism II14 to conveying mechanism III26, and the rotation of cylinder 15 must not interfere with the transmission actions of conveying mechanism II14 and conveying mechanism III26 respectively. Through the cooperation of conveying mechanism II14 and conveying mechanism III26, the aluminum rod 2 is horizontally passed through cylinder 15 for all-round detection.

[0029] like Figure 1As shown, the vertical thickness of the mounting plate 22 must ensure that the ultrasonic flaw detector 24 rotates synchronously with the cylinder 15, so as not to interfere with the movement of the aluminum rod 2 from the conveying mechanism II 14 to the conveying mechanism III 26, and to ensure that the ultrasonic flaw detector 24 can detect the aluminum rod 2 during transmission; a mounting base 21 is also provided on the lower surface of the frame 17, and the frame 17 is fixedly installed on the ground by the mounting base 21; the mounting base 21 does not exceed the vertical coverage of the frame 17, and the height of the mounting base 21 must ensure that the center line of the cylinder 15 and the center line of the aluminum rod 2 during transmission are horizontally aligned.

[0030] like Figure 1 As shown, an infrared sensor 23 is also provided on the lower surface of the mounting plate 22 on the side opposite to the ultrasonic flaw detector 24, and the sensing end of the infrared sensor 23 is set towards the center of the cylinder 15 and is electrically connected to the motor 20; several industrial cameras 25 are also evenly distributed at intervals along the circumference of the right half of the inner circumference of the cylinder 15, and each industrial camera 25 on the left side is staggered with each industrial camera 25 on the right side, and the aluminum rod 2 that passes horizontally through the cylinder 15 is detected from all directions by the staggered industrial cameras 25.

[0031] The working principle of this utility model: Aluminum rod 2 is transferred from conveyor mechanism I1 to conveyor mechanism II14. During the pretreatment process, the fan 6 continuously blows air onto the surface of aluminum rod 2 through the main air duct 7, branch air duct 8 and air outlet 9, thereby cooling the aluminum rod 2 and removing residual impurities from its surface. The dust removal component 11 collects the removed residual impurities through the collection cover 10. Then, aluminum rod 2 is transferred from conveyor mechanism II14 to conveyor mechanism III26. During the process of passing through the cylinder 15 coaxially, infrared sensor 23 receives the signal of the arrival of aluminum rod 2. Then, through the cooperation of motor 20, main gear 19, driven gear 18 and bearing 16, the cylinder 15 rotates around the axis of aluminum rod 2 within the frame 17. At this time, the surface defects of aluminum rod 2 can be detected by the cooperation of ultrasonic flaw detector 24 and industrial camera 25, thereby realizing online continuous detection of aluminum rod 2 in all 360° circumference.

[0032] The beneficial effects of this utility model are: (1) By using the motor 20, main gear 19, driven gear 18 and bearing 16 together, the cylinder 15 can rotate around the aluminum rod 2 in the frame 17, thereby realizing online continuous detection of the aluminum rod 2 in the full circumference 360°. This process saves time and effort and improves detection efficiency and effect. (2) This utility model reduces blind spots in detection and improves the detection rate of minor defects such as minor scratches and microcracks by using two rows of industrial cameras 25 arranged in an alternating manner; (3) By combining the fan 6, the main air duct 7, the branch air duct 8 and the air outlet 9, the aluminum rod 2 can be cooled and dusted before testing, thus laying a good foundation for subsequent surface defect detection operations and improving the detection accuracy.

[0033] The embodiments described above are merely preferred embodiments of the present utility model and are not intended to limit the concept and scope of the present utility model. Without departing from the design concept of the present utility model, all modifications and improvements made by those skilled in the art to the technical solutions of the present utility model should fall within the protection scope of the present utility model. The technical content for which protection is sought in the present utility model has been fully recorded in the technical requirements.

Claims

1. An overhead conductor aluminum pole production detection device, characterized in that: The system includes conveying mechanisms I, II, and III, a pretreatment component, a cylinder, a frame, a mounting plate, and an ultrasonic flaw detector. Conveying mechanisms I, II, and III are arranged horizontally and coaxially from left to right. A pretreatment component is located between conveying mechanisms I and II, and it performs air cooling and cleaning on the aluminum rods transferred from conveying mechanism I to conveying mechanism II. The cylinder is horizontally spaced between conveying mechanisms II and III, with both ends being open. A hollow cylindrical frame is coaxially fitted onto the cylinder, with both ends being open, and is rotatably connected to the cylinder via bearings. A mounting plate is located on the left side of the top of the inner circumference of the cylinder, and an ultrasonic flaw detector is mounted on the lower surface of the mounting plate. The ultrasonic flaw detector performs omnidirectional inspection on the aluminum rods transferred from conveying mechanism II to conveying mechanism III by rotating with the cylinder.

2. The detection device for the production of overhead conductor aluminum poles according to claim 1, characterized in that: The roller surfaces of conveying mechanisms I, II, and III must be at the same height, and it must be ensured that the center line of the aluminum rod during transmission is horizontally collinear with the center line of the cylinder.

3. The testing device for the production of overhead conductor aluminum poles according to claim 2, characterized in that: The distance between conveying mechanism I and conveying mechanism II must ensure that the aluminum rod can be smoothly transferred from conveying mechanism I to conveying mechanism II, and the pretreatment component shall not interfere with the transmission actions of conveying mechanism I and conveying mechanism II respectively. Through the cooperation of conveying mechanism I and conveying mechanism II, the aluminum rod is horizontally passed through the pretreatment component for air cooling and cleaning.

4. The detection device for producing overhead conductor aluminum pole according to claim 3, characterized in that: The pretreatment assembly includes a gantry frame, partition I, partition II, a fan, a main air duct, branch air ducts, and an air outlet. A gantry frame with an opening slot arranged horizontally between conveying mechanism I and conveying mechanism II is also provided. The two open ends of the gantry frame are vertically downwards and installed on the ground. The aluminum rod passes horizontally through the gantry frame via conveying mechanism I and is transferred to conveying mechanism II. Inside the gantry frame, relative to conveying mechanism I and conveying mechanism II and located below the aluminum rod, a partition I is also horizontally and longitudinally arranged to match it. The inner top surface of the gantry frame is flush with the partition I. Plate I is spaced apart on the upper and lower sides of the aluminum rod, and the front and rear end faces of plate I are fixedly connected to the front and rear inner surfaces of the portal frame at corresponding positions, and do not affect the transmission action of conveying mechanism I or conveying mechanism II; between plate I and the inner top surface of the portal frame, a plate II is also vertically and horizontally provided relative to the front side of conveying mechanism I and relative to the inside of the portal frame, the left and right ends of plate II are respectively aligned with the left and right ends of plate I, and its upper and lower ends are respectively vertically and fixedly connected to the inner top surface of the portal frame and the upper surface of plate I. A hollow rectangular branch duct is vertically and horizontally parallel to the front side of the aluminum rod on the rear side of the partition II. The left and right ends of the branch duct are aligned with the left and right ends of the partition II, respectively. Its upper and lower ends extend vertically to the inner top surface of the portal frame or the upper surface of the partition I, and then extend horizontally rearward in a U-shape, partially covering the section of the aluminum rod between the conveying mechanism I and the conveying mechanism II. The branch duct is fixedly connected to the rear surface of the partition II, the inner top surface of the portal frame, or the upper surface of the partition I via stiffening plates. A fan is installed at the center of the front surface of plate II relative to the portal frame. The fan is connected to the branch air duct via the main air duct and partition II in a sealed manner. Several air outlets are evenly distributed and sealed on the upper inner surface, rear inner surface and lower inner surface of the branch air duct. Each air outlet is set towards the aluminum rod located between conveying mechanism I and conveying mechanism II. The fan blows air onto the surface of the aluminum rod in sequence through the main air duct, branch air duct and air outlet, thereby cooling and cleaning the aluminum rod and ensuring that the movement of the aluminum rod from conveying mechanism I to conveying mechanism II does not interfere with it.

5. The detection device for the production of overhead conductor aluminum poles according to claim 4, characterized in that: It also includes a filter screen and sealing plates; sealing plates are also vertically arranged between the left and right end faces of the partition plate II and the left and right end faces of the front opening of the portal frame, and the two sealing plates are respectively matched on the left and right sides of the square area enclosed by the front surface of partition plate II, the upper surface of partition plate I, and the inner top surface and the front inner surface of the portal frame, so that the fan is in a closed space; several ventilation holes are also vertically embedded and opened in a matrix at intervals on the front outer surface of the portal frame relative to the position of partition plate II, and the closed space where the fan is located is connected to the outside of the portal frame through the ventilation holes; a filter screen is also vertically and horizontally attached and fixed on the front inner surface of the portal frame relative to the position of the ventilation holes, and the filter screen covers all the ventilation holes.

6. The detection device for the production of overhead conductor aluminum poles according to claim 4, characterized in that: It also includes a collection hood and a dust removal assembly; a funnel-shaped collection hood is vertically provided on the rear inner surface of the portal frame in the area between the inner top surface of the portal frame and the partition I. The large-diameter end of the collection hood is arranged facing forward and does not affect the transmission action of the conveying mechanism I or the conveying mechanism II respectively; the small-diameter end of the collection hood extends vertically out of the rear outer surface of the portal frame and is sealed to the dust removal assembly installed at the corresponding position on the rear outer surface of the portal frame, and the residual debris cleaned up is collected by the dust removal assembly through the collection hood.

7. The detection device for the production of overhead conductor aluminum poles according to claim 1, characterized in that: It also includes a motor, a main gear, and a driven gear; the left side of the cylinder extends vertically from the left side of the frame, and a driven gear is coaxially fixed on its left side, and a through hole is coaxially perpendicularly opened on the left side of the driven gear. The diameter of the through hole is larger than the inner diameter of the cylinder, and the outer diameter of the driven gear is smaller than the outer diameter of the frame; a motor is horizontally mounted on the left side of the upper surface of the frame, the output end of the motor is set to the left, and it is connected to the driven gear through the meshing of the main gear. Thus, under the drive of the motor, the cylinder is driven to rotate around its own axis through the meshing of the main gear and the driven gear.

8. The testing device for producing aluminum poles for overhead conductors according to claim 7, characterized in that: The distance between conveying mechanism II and conveying mechanism III must ensure that the aluminum rod can be smoothly transferred from conveying mechanism II to conveying mechanism III, and the rotation of the cylinder should not interfere with the transmission actions of conveying mechanism II and conveying mechanism III respectively. The aluminum rod is then horizontally passed through the cylinder for all-round detection through the cooperation of conveying mechanism II and conveying mechanism III.

9. The detection device for producing overhead conductor aluminum pole according to claim 7, characterized in that: It also includes a mounting base; the vertical thickness of the mounting plate must ensure that the ultrasonic flaw detector rotates synchronously with the cylinder, does not interfere with the movement of the aluminum rod from conveying mechanism II to conveying mechanism III, and ensures that the ultrasonic flaw detector can detect the aluminum rod in transit; a mounting base is also provided on the lower surface of the frame, and the frame is fixedly installed on the ground by the mounting base; the mounting base does not exceed the vertical coverage of the frame, and the height of the mounting base must ensure that the center line of the cylinder and the center line of the aluminum rod in transit are horizontally collinear.

10. The detection device for producing overhead conductor aluminum pole according to claim 7, characterized in that: It also includes industrial cameras and infrared sensors; an infrared sensor is provided on the lower surface of the mounting plate on the side opposite to the ultrasonic flaw detector, and the sensing end of the infrared sensor is set towards the center of the cylinder and electrically connected to the motor; several industrial cameras are also evenly distributed at intervals along the circumference of the right half of the inner circumference of the cylinder, and each industrial camera on the left side is staggered with each industrial camera on the right side, and the staggered industrial cameras are used to perform all-round detection of the aluminum rod that passes horizontally through the cylinder.