PLC cabinet test bench with recording function
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-16
- Publication Date
- 2026-08-14
AI Technical Summary
[0004]本实用新型的目的在于提供具有记录功能的PLC柜测试台,通过电力测试仪和电流互感器等设备配合,对PLC柜进行测试,且控制板上PLC控制器外接电脑,从而将采集到的数据传输到电脑上记录,解决了现有的不便于对PLC柜进行测试和记录的问题,同时通过移动板带动全部的挂钩进行升降,并通过第二螺纹杆和安装板带动单独的挂钩进行升降,通过挂钩对电缆进行缠绕,解决了现有的不便于对电缆进行收纳的问题
本实用新型通过设置电阻负载、控制板、电压转换开关、电力测试仪、电流互感器、调压器、电动机负载,将调压器的电源输出端与PLC柜的电源输入端通过电缆进行电性连接,并通过调压器对输出电压进行调节,同时通过电压转换开关对测试模式进行转换,从而实现了对PLC柜进行电动机负载模拟测试或电阻负载模拟测试,且在电流互感器的配合作用下,使得电力测试仪对PLC柜的电压、电流、频率响应情况进行反应,同时通过PLC控制器对数据进行收集并传输到电脑上,方便了对PLC柜进行测试,同时也便于对PLC柜的测试数据进行收集并记录。
Smart Images

Figure CN224636599U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of PLC cabinet manufacturing technology, and in particular relates to a PLC cabinet test bench with recording function. Background Technology
[0002] A PLC cabinet is an industrial electrical control cabinet specifically designed for installing and protecting PLCs and their associated equipment. It is widely used in automated production lines, mechanical equipment control, process control, and other fields. In the production and manufacturing process of PLC cabinets, testing is a crucial step to ensure their functionality, safety, and reliability. The testing of PLC cabinets mainly includes electrical testing, functional testing, communication testing, and environmental testing. During the testing of PLC cabinets, a large number of devices and loads are used. Commonly used testing devices include computers, multimeters, oscilloscopes, and power signal generators. Commonly used loads include motors and heating rods. In addition, different power connections need to be prepared. Since equipment such as voltage regulators, power testers, and motors are relatively bulky, they are not convenient to move in the testing workshop. Moreover, test data can only be recorded manually, which has poor accuracy and is easy to lose. In addition, various power connection cables are not convenient to store.
[0003] To address these issues, we provide a PLC cabinet test bench with recording capabilities. Utility Model Content
[0004] The purpose of this utility model is to provide a PLC cabinet test bench with recording function. It uses equipment such as power testers and current transformers to test PLC cabinets. The PLC controller on the control board is connected to an external computer, so that the collected data is transmitted to the computer for recording. This solves the problem of the inconvenience of testing and recording PLC cabinets in the past. At the same time, the moving plate drives all the hooks to rise and fall, and the second threaded rod and the mounting plate drive the individual hooks to rise and fall. The hooks are used to wrap the cables, which solves the problem of the inconvenience of storing cables in the past.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model is a PLC cabinet test bench with recording function, including a cabinet. A resistive load is fixedly connected to the top of the cabinet. A control board is fixedly connected to the top of the equipment cavity located inside the cabinet. A voltage conversion switch is fixedly connected to one side of the equipment cavity located inside the cabinet. A power tester is fixedly connected to the other side of the equipment cavity located inside the cabinet. A current transformer is fixedly connected to one side of the equipment cavity located inside the cabinet. A voltage regulator is fixedly connected to the other side of the equipment cavity located inside the cabinet. A motor load is fixedly connected to the bottom of the equipment cavity located inside the cabinet. A storage assembly is provided above the rear end face of the cabinet. The storage assembly includes a movable plate movably connected to the rear end face of the cabinet. Multiple mounting frames are fixedly connected at equal intervals on the rear end face of the movable plate. A second threaded rod is rotatably connected inside the mounting frame. A third slider is threadedly connected to each of the second threaded rods. A mounting plate is fixedly connected to the rear end face of each of the third sliders. A hook is fixedly connected to the rear end face of each mounting plate.
[0006] A further feature of this invention is that multiple cable conduits are inserted at equal intervals below the rear end face of the cabinet, with the front ends of the cable conduits extending to the inside of the cabinet.
[0007] A further feature of this invention is that a cabinet door is rotatably connected to the front end face of the cabinet, and a folding table for placing a laptop is fixedly connected to the cabinet door.
[0008] A further feature of this invention is that multiple circuit breakers are fixedly connected at equal intervals above the front end face of the control board, and a PLC controller is fixedly connected below the front end face of the control board.
[0009] A further feature of this invention is that multiple sockets are fixedly connected at equal intervals inside the equipment cavity located at the center of the cabinet, and the sockets are electrically connected to the power supply via wires.
[0010] A further feature of this invention is that a first threaded rod is rotatably connected to one side above the rear end face of the cabinet, and a first knob is fixedly connected to both ends of the first threaded rod. A first slider is threadedly connected to the first threaded rod, and one outer wall of the first slider is fixedly connected to one outer wall of the movable plate.
[0011] A further feature of this invention is that a sliding rod is rotatably connected to the other side above the rear end face of the cabinet, and a second slider is movably sleeved on the sliding rod. One outer wall of the second slider is fixedly connected to the other outer wall of the movable plate.
[0012] A further feature of this invention is that the two ends of the second threaded rod extend to the upper and lower sides of the mounting frame, respectively, and a second knob is fixedly connected to both ends of the second threaded rod.
[0013] This utility model has the following beneficial effects: This invention utilizes a resistive load, control board, voltage conversion switch, power tester, current transformer, voltage regulator, and motor load. The power output of the voltage regulator is electrically connected to the power input of the PLC cabinet via a cable. The output voltage is adjusted by the voltage regulator, and the test mode is switched via the voltage conversion switch. This enables simulated testing of the PLC cabinet under either a motor load or a resistive load. With the assistance of the current transformer, the power tester reflects the voltage, current, and frequency response of the PLC cabinet. The PLC controller collects the data and transmits it to a computer, facilitating the testing of the PLC cabinet and the collection and recording of test data.
[0014] This invention features a storage component. Rotating the first knob moves the moving plate via a first threaded rod and a first slider, causing all the hooks to rise and fall synchronously, thus adjusting the position of all the hooks. Rotating the second knob moves the mounting plate via a second threaded rod and a third slider, causing individual hooks to rise and fall synchronously, thus adjusting the position of individual hooks. When the hook reaches a preset height, the free end of the cable is wrapped around it, effectively storing the cable and preventing its presence from affecting workers during movement or use.
[0015] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the overall front structure of this utility model.
[0018] Figure 2 This is a rear view of the overall structure of this utility model.
[0019] Figure 3 This is a front view of the cabinet of this utility model.
[0020] Figure 4 This is a schematic diagram of the structure of the storage component of this utility model.
[0021] Figure 5 This is a schematic diagram of the structure of the movable plate of this utility model.
[0022] Figure 6 This is a structural disassembly diagram of the mounting frame, the second threaded rod, and the hook of this utility model.
[0023] Figure 7 This is the electrical schematic diagram of this utility model.
[0024] The attached diagram lists the components represented by each number as follows: 1-Cabinet, 101-Resistive Load, 102-Control Board, 102a-Circuit Breaker, 102b-PLC Controller, 103-Voltage Transfer Switch, 104-Power Tester, 105-Socket, 106-Current Transformer, 107-Voltage Regulator, 108-Motor Load, 109-Cable Conduit, 2-Cabinet Door, 201-Folding Tabletop, 3-Storage Components, 301-Moving Plate, 301a-First Threaded Rod, 301b-First Knob, 301c-First Slider, 301d-Slider, 301e-Second Slider, 302-Mounting Frame, 303-Second Threaded Rod, 303a-Second Knob, 303b-Third Slider, 304-Mounting Plate, 305-Hook. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model. Example
[0026] Please see Figure 1 , Figure 2 , Figure 3 and Figure 7 As shown, this is the first embodiment of the present invention. This embodiment provides a PLC cabinet test bench with recording function, including a cabinet 1. The PLC cabinet is tested by using equipment such as a power tester 104 and a current transformer 106. The PLC controller 102b on the control board 102 is connected to an external computer, so that the collected data is transmitted to the computer for recording. This solves the problem that it is inconvenient to test and record PLC cabinets in the past.
[0027] Specifically, a resistive load 101 is fixedly connected to the top of the cabinet 1; a control board 102 is fixedly connected to the equipment cavity located above the interior of the cabinet 1; multiple circuit breakers 102a are fixedly connected at equal intervals above the front face of the control board 102; a PLC controller 102b is fixedly connected to the lower part of the front face of the control board 102; a voltage conversion switch 103 is fixedly connected to one side of the lower part of the equipment cavity located above the interior of the cabinet 1; a power tester 104 is fixedly connected to the other side of the lower part of the equipment cavity located above the interior of the cabinet 1; a current transformer 106 is fixedly connected to one side of the upper part of the equipment cavity located below the interior of the cabinet 1; a voltage regulator 107 is fixedly connected to the other side of the upper part of the equipment cavity located below the interior of the cabinet 1; and a PLC controller 102b is fixedly connected to the lower part of the equipment cavity located below the interior of the cabinet 1. The circuit board 102 is used to install structures such as the circuit breaker 102a. The circuit breaker 102a is used to switch the power tested by the resistive load 101. The PLC controller 102b is connected to an external computer to collect and record test data. The voltage conversion switch 103 works with the voltage regulator 107 to adjust the power supply voltage, thereby determining whether the tested equipment meets the power supply requirements. The power tester 104 is used to visually reflect the voltage, current, and frequency response of the motor load 108 under the drive of the frequency converter. The motor load 108 is used as the load of the PLC cabinet.
[0028] Furthermore, multiple cable conduits 109 are evenly spaced through the lower rear end face of cabinet 1, and the front ends of the cable conduits 109 extend to the inside of cabinet 1. A cabinet door 2 is rotatably connected to the front face of the cabinet 1. A folding table 201 for placing a laptop is fixedly connected to the cabinet door 2. A caster wheel is also provided at the bottom of the cabinet 1. Multiple sockets 105 are fixedly connected at equal intervals inside the equipment cavity located at the center of the inner side of the cabinet 1. The sockets 105 are electrically connected to the power supply through wires. The power supply is a three-phase five-wire 380V / 220V.
[0029] The operation process of this embodiment is as follows: the power output terminal of the voltage regulator 107 is electrically connected to the power input terminal of the PLC cabinet through a cable, and the output voltage is adjusted by the voltage regulator 107. At the same time, the test mode is switched by the voltage conversion switch 103, thereby realizing the simulation test of motor load 108 or resistive load 101 on the PLC cabinet. With the cooperation of the current transformer 106, the power tester 104 reacts to the voltage, current and frequency response of the PLC cabinet. At the same time, the data is collected by the PLC controller 102b and transmitted to the computer, thus realizing the test of the PLC cabinet. Example
[0030] Please see Figure 2 , Figure 4 , Figure 5 and Figure 6 As shown, this is the second embodiment of the present invention. This embodiment is based on the previous embodiment, but differs from the previous embodiment in that: a storage component 3 is provided above the rear end face of the cabinet 1. The storage component 3 includes a movable plate 301, a mounting frame 302, a second threaded rod 303, a mounting plate 304, and hooks 305. The movable plate 301 drives all the hooks 305 to rise and fall, and the second threaded rod 303 and the mounting plate 304 drive individual hooks 305 to rise and fall. The hooks 305 are used to wrap the cables, solving the problem of the inconvenience of storing cables in the past.
[0031] Specifically, the movable plate 301 is movably connected to the upper rear end face of the cabinet 1. Multiple mounting frames 302 are fixedly connected at equal intervals on the rear end face of the movable plate 301. A second threaded rod 303 is rotatably connected inside the mounting frame 302. A third slider 303b is threadedly connected to each of the second threaded rods 303. A mounting plate 304 is fixedly connected to the rear end face of each of the third sliders 303b. A hook 305 is fixedly connected to the rear end face of each mounting plate 304. The movable plate 301 is designed to drive all the hooks 305 to move synchronously. The mounting frames 302 are designed to install the second threaded rods 303. The second threaded rods 303 and the third sliders 303b are designed to drive the mounting plate 304 to move. The mounting plate 304 is designed to install the hooks 305. The hooks 305 are designed to facilitate the winding and storage of cables.
[0032] Specifically, a first threaded rod 301a is rotatably connected to one side of the upper rear face of the cabinet 1. A first knob 301b is fixedly connected to both ends of the first threaded rod 301a. A first slider 301c is threadedly connected to the first threaded rod 301a. One side of the outer wall of the first slider 301c is fixedly connected to one side of the outer wall of the movable plate 301. A slide rod 301d is rotatably connected to the other side above the rear end face of the cabinet 1. A second slider 301e is movably sleeved on the slide rod 301d. One outer wall of the second slider 301e is fixedly connected to the other outer wall of the movable plate 301. The two ends of the second threaded rod 303 extend to the upper and lower sides of the mounting frame 302, respectively, and the two ends of the second threaded rod 303 are fixedly connected to the second knob 303a.
[0033] The rest of the structure is the same as in Example 1.
[0034] The operation process of this embodiment is as follows: When it is necessary to adjust the height of all hooks 305, rotate the first knob 301b. The first knob 301b drives the moving plate 301 to move through the first threaded rod 301a and the first slider 301c, so that the moving plate 301 drives all hooks 305 to rise and fall synchronously. When it is necessary to adjust the height of a single hook 305, rotate the second knob 303a. The second knob 303a drives the mounting plate 304 to move through the second threaded rod 303 and the third slider 303b, so that the single hook 305 rises and falls synchronously. When the height of the hook 305 reaches the preset value, the free end of the cable is wrapped around the hook 305, thus realizing the storage of the cable.
[0035] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0036] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it.
Claims
1. A PLC cabinet test bench with recording function, comprising a cabinet body (1), characterized in that: A resistive load (101) is fixedly connected to the top of the cabinet (1), and a control board (102) is fixedly connected above the equipment cavity inside the cabinet (1). A voltage conversion switch (103) is fixedly connected to one side of the equipment cavity inside the cabinet (1), and a power tester (104) is fixedly connected to the other side of the equipment cavity inside the cabinet (1). A current transformer (106) is fixedly connected to one side of the equipment cavity inside the cabinet (1), and a voltage regulator (107) is fixedly connected to the other side of the equipment cavity inside the cabinet (1). A motor load (108) is fixedly connected, and a storage component (3) is provided above the rear end face of the cabinet (1). The storage component (3) includes a movable plate (301) movably connected above the rear end face of the cabinet (1). Multiple mounting frames (302) are fixedly connected at equal intervals on the rear end face of the movable plate (301). A second threaded rod (303) is rotatably connected inside the mounting frame (302). A third slider (303b) is threadedly connected to each of the second threaded rods (303). A mounting plate (304) is fixedly connected to the rear end face of each of the third sliders (303b). A hook (305) is fixedly connected to the rear end face of each mounting plate (304).
2. The PLC cabinet test bench with recording function according to claim 1, characterized in that, Multiple cable conduits (109) are equally spaced through the lower rear end face of the cabinet (1), and the front end of each cable conduit (109) extends to the inside of the cabinet (1).
3. The PLC cabinet test bench with recording function according to claim 2, characterized in that, The cabinet (1) has a cabinet door (2) rotatably connected to its front end face, and a folding table (201) for placing a laptop is fixedly connected to the cabinet door (2).
4. The PLC cabinet test bench with recording function according to claim 1, characterized in that, Multiple circuit breakers (102a) are fixedly connected at equal intervals above the front end face of the control board (102), and a PLC controller (102b) is fixedly connected below the front end face of the control board (102).
5. The PLC cabinet test bench with recording function according to claim 1, characterized in that, Multiple sockets (105) are fixedly connected at equal intervals inside the equipment cavity located at the center of the inner side of the cabinet (1), and the sockets (105) are electrically connected to the power supply through wires.
6. The PLC cabinet test bench with recording function according to claim 1, characterized in that, The cabinet (1) is rotatably connected to a first threaded rod (301a) on one side above the rear end face, and both ends of the first threaded rod (301a) are fixedly connected to a first knob (301b). A first slider (301c) is threadedly connected to the first threaded rod (301a), and one side of the outer wall of the first slider (301c) is fixedly connected to one side of the outer wall of the movable plate (301).
7. The PLC cabinet test bench with recording function according to claim 6, characterized in that, The cabinet (1) is rotatably connected to a slide rod (301d) on the other side above the rear end face, and a second slider (301e) is movably sleeved on the slide rod (301d). One side of the outer wall of the second slider (301e) is fixedly connected to the other side of the outer wall of the movable plate (301).
8. The PLC cabinet test bench with recording function according to claim 1, characterized in that, The two ends of the second threaded rod (303) extend to the upper and lower sides of the mounting frame (302), respectively, and the two ends of the second threaded rod (303) are fixedly connected to the second knob (303a).