A PCBA functional testing device for automotive lamp assembly

CN224636615UActive Publication Date: 2026-08-14EXCELLENCE OPTOELECTRONICS DONG GUAN LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-02
Publication Date
2026-08-14

AI Technical Summary

Technical Problem

[0004]本实用新型的目的在于提供一种用于汽车灯装配的PCBA功能测试装置,升降台结构配合定位座结构能够将PCBA固定住,升降台结构配合卡块结构能够将连接器固定住,测试结构则能够自动对连接器进行测试,以解决上述背景技术提出的技术问题

Benefits of technology

1.本实用新型,推板在推动移动板靠近连接器时,移动板两端的多个测试针能够插进连接器中并与连接器内的触点接触,使得测试工作能够正常进行;滑块配合滑轨使得移动板在移动时能够保持平稳,使得插拔测试针时不会发生倾斜,且在插拔测试针时的力度也能够保持一致,从而防止连接器内的触点发生损坏。

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Abstract

This utility model discloses a PCBA functional testing device for automotive lamp assembly, relating to the field of PCBA testing technology. It includes a testing structure located on the top of a housing, with a locking block structure on one side. A lifting platform structure for fixing the PCBA is fixedly connected at its top to a crank lifting structure, and a positioning seat structure is located at the bottom of the lifting platform structure. The positioning seat structure includes a positioning base with a placement groove at its top. When the push plate pushes the moving plate close to the connector, multiple test pins at both ends of the moving plate can be inserted into the connector and contact the contacts inside, enabling normal testing. A slider, in conjunction with a slide rail, ensures the moving plate remains stable during movement, preventing tilting when inserting or removing test pins and maintaining consistent force during insertion and removal, thereby preventing damage to the contacts inside the connector.
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Description

Technical Field

[0001] This utility model relates to the field of PCBA testing technology, specifically a PCBA functional testing device for automotive lamp assembly. Background Technology

[0002] Automotive lighting PCBA refers to the printed circuit board assembly of automotive lighting fixtures. It is the core part of the automotive lighting system, undertaking important functions such as power distribution, signal transmission, and light control. Automotive lighting PCBA needs to have characteristics such as high reliability, good heat dissipation performance, and precision manufacturing. It is mainly used in headlights, taillights, and other vehicle lights.

[0003] When assembling a PCBA with automotive lights, the connector must first be assembled with the PCBA. After the PCBA and connector are assembled, the contacts inside the connector are located inside the connector, which causes some contacts to be blocked. Because the connector contacts are located inside the connector and the connector surface is not flat, traditional PCBA testing equipment cannot be used for testing. Therefore, the testing of PCBA connectors is generally done manually. That is, the operator manually inserts the test probe into the connector to make contact with the connector contacts, and then manually pulls the test probe out after the test is completed. However, when manually inserting and removing the test probe, the connector contacts may be damaged due to excessive force or tilting of the force applied by the operator. In addition, the efficiency of manual testing is also low. Utility Model Content

[0004] The purpose of this utility model is to provide a PCBA functional testing device for automotive lamp assembly. The lifting platform structure, together with the positioning seat structure, can fix the PCBA, and the lifting platform structure, together with the locking block structure, can fix the connector. The testing structure can automatically test the connector, thereby solving the technical problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A PCBA functional testing device for automotive lamp assembly, comprising: The test structure, used to test the connectors of PCBA for automotive lamp assembly, is located on the top of the housing, and a locking block structure is provided on one side of the test structure. The lifting platform structure is used to fix the PCBA. The top of the lifting platform structure is fixedly connected to the crank lifting structure, and the bottom of the lifting platform structure is provided with a positioning seat structure. The positioning seat structure includes a positioning seat with a placement groove on the top; multiple support columns are fixedly connected to both sides of the positioning seat, and the bottom of the multiple support columns is fixedly connected to the top of the box. The card block structure includes a card block, both ends of which are provided with slots for accommodating PCBA connectors; the test structure includes a movable board, both ends of which are fixedly connected with multiple test pins, and the test pins correspond to the positions of the slots. The middle of the side of the movable plate away from the card block is fixedly connected to the push plate. The middle of the bottom of the push plate is fixedly connected to the slider. The bottom of the slider is slidably connected to the slide rail. The bottom of the slide rail is fixedly connected to the top of the box. Test leads are fixedly connected to the ends of multiple test probes away from the card block. The ends of multiple test leads away from the test probes are located inside the box. The top of the box is provided with two through slots for the test leads to pass through.

[0006] As a further technical solution of this utility model, the card block is rectangular, and both ends of the card block are fixedly connected to the top of the box body by bolts; both ends of the card block are inserted with positioning posts, and the bottoms of the two positioning posts are fixedly connected to the top of the box body.

[0007] As a further technical solution of this utility model, a connecting shaft is fixedly connected to the top center of the end of the push plate away from the moving plate, and the connecting shaft is fixedly connected to the telescopic rod of the cylinder; a placement platform is provided at the bottom of the cylinder, and both sides of the cylinder are fixedly connected to the top of the placement platform through angle iron.

[0008] As a further technical solution of this utility model, the lifting platform structure includes a lifting platform, one end of which corresponds to the position of the positioning seat and the other end corresponds to the position of the locking block; a plurality of PCBA pressure columns are uniformly fixedly connected to the end of the lifting platform near the positioning seat; vertical rods are slidably connected to both sides of the end of the lifting platform near the upright, the top of the two vertical rods are fixedly connected to the upright and the bottom of the two vertical rods are fixedly connected to the top of the box.

[0009] As a further technical solution of this utility model, the lifting platform is movably connected to a plurality of movable pressure columns and two connector pressure columns at one end near the card block, and the plurality of movable pressure columns correspond to the positions of the two card slots respectively, and the two connector pressure columns correspond to the positions of the two card slots respectively; a pad is sleeved on the bottom of each of the plurality of movable pressure columns.

[0010] Compared with the prior art, the beneficial effects of this utility model are: 1. In this utility model, when the pusher plate pushes the moving plate close to the connector, multiple test pins at both ends of the moving plate can be inserted into the connector and make contact with the contacts inside the connector, so that the test can be carried out normally; the slider and the slide rail make the moving plate stable when moving, so that it will not tilt when inserting or removing the test pins, and the force when inserting or removing the test pins can also be kept consistent, thereby preventing damage to the contacts inside the connector.

[0011] 2. In this utility model, after the PCBA is placed in the placement slot, the multiple PCBA pressure posts on the lifting platform can abut against the surface of the PCBA, so that the positioning seat and the PCBA pressure posts can cooperate to fix the PCBA; after the connector is placed in the slot, the movable pressure post and the connector pressure post can abut against the surface of the connector, so that the locking block and the movable pressure post and the connector pressure post can cooperate to fix the connector, ensuring the stability of the PCBA and the connector, and preventing the PCBA and the connector from shifting or shaking. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0013] Figure 2 This utility model Figure 1 The main view.

[0014] Figure 3 This utility model Figure 1 Top view.

[0015] Figure 4 This is a schematic diagram showing the connection between the crank lifting structure and the lifting platform structure of this utility model.

[0016] Figure 5 This utility model Figure 4 Another perspective view.

[0017] Figure 6 This utility model Figure 4 Side view.

[0018] Figure 7 This utility model Figure 1 A partial structural diagram.

[0019] Figure 8 This utility model Figure 7 Top view.

[0020] Figure 9 This utility model Figure 7 A partial structural diagram.

[0021] Figure 10 This utility model Figure 9 Top view.

[0022] In the diagram: 1-Upright frame, 2-Crank lifting structure, 3-Lifting platform structure, 4-Positioning seat structure, 5-Clocking block structure, 6-Testing structure, 7-Box body, 8-Knob, 9-Switch; 21-Connecting rod, 22-Connecting seat, 23-Mounting seat, 24-Sleeve, 25-Clamping plate, 26-Connector, 27-Crank, 28-Rubber sleeve, 31-Lifting platform, 32-Vertical rod, 33-PCBA pressure post, 34-Modible pressure post, 35-Connector pressure post, 36-Padded block, 41-Positioning seat, 42-Placement slot, 43-Supporting column, 51-Clamping block, 52-Positioning post, 53-Bolt, 54-Clamping slot, 61-Moving plate, 62-Push plate, 63-Test probe, 64-Test line, 65-Slider, 66-Slide rail, 67-Connecting shaft, 68-Cylinder, 69-Placement platform, 60-Angle iron. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-10 In this embodiment of the invention, a PCBA functional testing device for automotive lamp assembly includes... Test structure 6, which is used to test the connectors of PCBA for automotive lamp assembly, is set on the top of the housing 7, and a block structure 5 is provided on one side of the test structure 6. The lifting platform structure 3 is used to fix the PCBA. The top of the lifting platform structure 3 is fixedly connected to the crank lifting structure 2, and the bottom of the lifting platform structure 3 is provided with a positioning seat structure 4. The positioning seat structure 4 includes a positioning seat 41, the top of which is provided with a placement groove 42; multiple support columns 43 are fixedly connected to both sides of the positioning seat 41, and the bottom of the multiple support columns 43 is fixedly connected to the top of the box body 7. The card block structure 5 includes a card block 51, and both ends of the card block 51 are provided with card slots 54 for accommodating PCBA connectors; the test structure 6 includes a movable plate 61, and both ends of the movable plate 61 are fixedly connected with multiple test pins 63, and the test pins 63 correspond to the positions of the card slots 54. The middle of the side of the movable plate 61 away from the block 51 is fixedly connected to the push plate 62. The middle of the bottom of the push plate 62 is fixedly connected to the slider 65. The bottom of the slider 65 is slidably connected to the slide rail 66. The bottom of the slide rail 66 is fixedly connected to the top of the housing 7. Test lines 64 are fixedly connected to the ends of multiple test pins 63 away from the block 51. The ends of multiple test lines 64 away from the test pins 63 are all located inside the housing 7. The top of the housing 7 is provided with two through slots for the test lines 64 to pass through. The locking block 51 is rectangular, and both ends of the locking block 51 are fixedly connected to the top of the box 7 by bolts 53; both ends of the locking block 51 are inserted with positioning pins 52, and the bottom of the two positioning pins 52 are fixedly connected to the top of the box 7. The push plate 62 is fixedly connected to the top center of the end away from the moving plate 61 by a connecting shaft 67, which is fixedly connected to the telescopic rod of the cylinder 68; the bottom of the cylinder 68 is provided with a placement platform 69, and both sides of the cylinder 68 are fixedly connected to the top of the placement platform 69 by angle iron 60.

[0025] By adopting the above technical solution, when the pusher plate 62 pushes the moving plate 61 close to the connector, the multiple test pins 63 at both ends of the moving plate 61 can be inserted into the connector and make contact with the contacts inside the connector, so that the test can be carried out normally; the slider 65 and the slide rail 66 make the moving plate 61 stable when moving, so that it will not tilt when inserting or removing the test pins 63, and the force when inserting or removing the test pins 63 can also be kept consistent, thereby preventing damage to the contacts inside the connector.

[0026] In this embodiment, the lifting platform structure 3 includes a lifting platform 31, with one end of the lifting platform 31 corresponding to the position of the positioning seat 41 and the other end corresponding to the position of the locking block 51; a plurality of PCBA pressure columns 33 are uniformly fixedly connected to one end of the lifting platform 31 near the positioning seat 41; vertical rods 32 are slidably connected to both sides of one end of the lifting platform 31 near the upright 1, with the top of the two vertical rods 32 fixedly connected to the upright 1 and the bottom of the two vertical rods 32 fixedly connected to the top of the box 7; The lifting platform 31 is movably connected to a plurality of movable pressure posts 34 and two connector pressure posts 35 at one end near the locking block 51. The plurality of movable pressure posts 34 correspond to the positions of the two locking slots 54 respectively, and the two connector pressure posts 35 correspond to the positions of the two locking slots 54 respectively. A pad block 36 is fitted onto the bottom of each of the plurality of movable pressure posts 34. The crank lifting structure 2 includes a connecting rod 21, the bottom of which is fixedly connected to the middle of the top of the connecting seat 22; the bottom of the connecting seat 22 is fixedly connected to the top of the lifting platform 31. The top of the connecting rod 21 is rotatably connected to the connector 26, and the end of the connector 26 away from the connecting rod 21 is rotatably connected to the crank 27; the end of the crank 27 away from the connector 26 is fitted with a rubber sleeve 28; the end of the crank 27 near the connector 26 is rotatably connected to the top of the clamping plate 25. The bottom of the card plate 25 is integrally provided with a sleeve 24, and the lower end of the connecting rod 21 is located inside the sleeve 24 and is slidably connected to the sleeve 24; the side of the card plate 25 away from the connecting rod 21 is fixedly connected to the mounting base 23, and the side of the mounting base 23 away from the card plate 25 is fixedly connected to the upper end of the stand 1. A knob 8 is installed at one end of the top of the box 7, and a switch 9 is installed on one side of the box 7.

[0027] By adopting the above technical solution, after the PCBA is placed in the placement slot 42, the multiple PCBA pressure posts 33 on the lifting platform 31 can abut against the surface of the PCBA, so that the positioning seat 41 and the PCBA pressure posts 33 can cooperate to fix the PCBA; after the connector is placed in the slot 54, the movable pressure post 34 and the connector pressure post 35 can abut against the surface of the connector, so that the locking block 51 can cooperate with the movable pressure post 34 and the connector pressure post 35 to fix the connector, ensuring the stability of the PCBA and the connector, and preventing the PCBA and the connector from shifting or shaking.

[0028] The working principle of this utility model is as follows: When the push plate 62 pushes the moving plate 61 close to the connector, the multiple test pins 63 at both ends of the moving plate 61 can be inserted into the connector and make contact with the contacts inside the connector, so that the test can be carried out normally; the slider 65 and the slide rail 66 make the moving plate 61 stable when moving, so that it will not tilt when inserting and removing the test pins 63, and the force when inserting and removing the test pins 63 can also be kept consistent, thereby preventing damage to the contacts inside the connector; After the PCBA is placed in the placement slot 42, the multiple PCBA pressure posts 33 on the lifting platform 31 can abut against the surface of the PCBA, so that the positioning seat 41 and the PCBA pressure posts 33 can cooperate to fix the PCBA; after the connector is placed in the slot 54, the movable pressure post 34 and the connector pressure post 35 can abut against the surface of the connector, so that the locking block 51 can cooperate with the movable pressure post 34 and the connector pressure post 35 to fix the connector, ensuring the stability of the PCBA and the connector, and preventing the PCBA and the connector from shifting or shaking.

[0029] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A PCBA function test device for automobile lamp assembly, characterized in that: include Test structure (6), which is used to test the connector of PCBA for automotive lamp assembly, is set on the top of the housing (7), and a card block structure (5) is provided on one side of the test structure (6). The lifting platform structure (3) is used to fix the PCBA. The top of the lifting platform structure (3) is fixedly connected to the crank lifting structure (2), and the bottom of the lifting platform structure (3) is provided with a positioning seat structure (4). The positioning seat structure (4) includes a positioning seat (41), the top of which is provided with a placement groove (42); multiple support columns (43) are fixedly connected to both sides of the positioning seat (41), and the bottom of the multiple support columns (43) is fixedly connected to the top of the box (7). The card block structure (5) includes a card block (51), both ends of which are provided with card slots (54) for storing PCBA connectors; the test structure (6) includes a moving plate (61), both ends of which are fixedly connected with multiple test pins (63), and the positions of the test pins (63) and the card slots (54) correspond to each other. The middle of the side of the movable plate (61) away from the card block (51) is fixedly connected to the push plate (62). The middle of the bottom of the push plate (62) is fixedly connected to the slider (65). The bottom of the slider (65) is slidably connected to the slide rail (66). The bottom of the slide rail (66) is fixedly connected to the top of the box (7). The ends of the multiple test pins (63) away from the card block (51) are all fixedly connected to test lines (64). The ends of the multiple test lines (64) away from the test pins (63) are all located inside the box (7). The top of the box (7) is provided with two through slots for the test lines (64) to pass through.

2. The PCBA functional testing device for automobile lamp assembly of claim 1, wherein: The card block (51) is rectangular, and both ends of the card block (51) are fixedly connected to the top of the box body (7) by bolts (53); both ends of the card block (51) are inserted with positioning pins (52), and the bottom of the two positioning pins (52) are fixedly connected to the top of the box body (7).

3. The PCBA functional testing device for automobile lamp assembly of claim 1, wherein: The push plate (62) is fixedly connected to the top middle of the end away from the moving plate (61) with a connecting shaft (67), which is fixedly connected to the telescopic rod of the cylinder (68); the bottom of the cylinder (68) is provided with a placement platform (69), and both sides of the cylinder (68) are fixedly connected to the top of the placement platform (69) through angle iron (60).

4. The PCBA functional testing device for automobile lamp assembly of claim 1, wherein: The lifting platform structure (3) includes a lifting platform (31), with one end of the lifting platform (31) corresponding to the position of the positioning seat (41) and the other end corresponding to the position of the locking block (51); a plurality of PCBA pressure columns (33) are evenly fixedly connected to one end of the lifting platform (31) near the positioning seat (41); vertical rods (32) are slidably connected to both sides of one end of the lifting platform (31) near the upright (1), with the top of the two vertical rods (32) fixedly connected to the upright (1) and the bottom of the two vertical rods (32) fixedly connected to the top of the box (7).

5. The PCBA functional testing device for automobile lamp assembly of claim 4, characterized in that: The lifting platform (31) is movably connected to a plurality of movable pressure columns (34) and two connector pressure columns (35) at one end near the card block (51). The plurality of movable pressure columns (34) correspond to the positions of the two card slots (54) respectively, and the two connector pressure columns (35) correspond to the positions of the two card slots (54) respectively. The bottom of the plurality of movable pressure columns (34) is fitted with a pad (36).

6. The PCBA functional testing device for automobile lamp assembly of claim 4, wherein: The crank lifting structure (2) includes a connecting rod (21), the bottom of which is fixedly connected to the top of the connecting seat (22); the bottom of the connecting seat (22) is fixedly connected to the top of the lifting platform (31).

7. The PCBA functional testing device for automobile lamp assembly of claim 6, wherein: The top of the connecting rod (21) is rotatably connected to the connector (26), and the end of the connector (26) away from the connecting rod (21) is rotatably connected to the crank (27); the end of the crank (27) away from the connector (26) is fitted with a rubber sleeve (28); the end of the crank (27) near the connector (26) is rotatably connected to the top of the clamping plate (25).

8. The PCBA functional testing device for automobile lamp assembly of claim 7, wherein: The bottom of the card plate (25) is integrally provided with a sleeve (24), and the lower end of the connecting rod (21) is located inside the sleeve (24) and is slidably connected to the sleeve (24); the side of the card plate (25) away from the connecting rod (21) is fixedly connected to the mounting base (23), and the side of the mounting base (23) away from the card plate (25) is fixedly connected to the upper end of the stand (1).

9. The PCBA functional testing device for automobile lamp assembly of claim 1, wherein: A knob (8) is installed at one end of the top of the box (7), and a switch (9) is installed on one side of the box (7).