A power battery testing device

CN224636624UActive Publication Date: 2026-08-14GUANGZHOU BANGHE TESTING TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-03
Publication Date
2026-08-14

AI Technical Summary

Technical Problem

[0003]现有技术的不足之处:现有的动力电池型号较多,在对不同型号的定锂电池进行测试时,需要更换不同的夹具,并将其放置在不同的测试针下方进行测试,测试步骤较为繁琐,降低对电池的测试效率

Benefits of technology

[0020]1.本实用新型通过设有夹持组件,将动力电池主体放置在放置台上,开启夹持电机,带动齿轮在限位杆的作用下转动,在与齿板啮合的作用下,带动U型架移动与导向柱,进而在限位柱的限位和活动柱的转动下,带动套杆转动,即可带动活动夹持杆与U型架反向移动,在弹簧一与限位柱的作用下对活动夹持杆的移动起到缓冲限位的作用,进而带动活动夹持杆与防滑垫向动力电池主体的外壁移动,有利于在固定夹持杆的作用下,对不同尺寸的动力电池主体夹持固定。

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Abstract

This utility model relates to the field of power battery testing technology and discloses a power battery testing device, including a workbench. Support columns are fixedly connected to the four corners of the top of the workbench. A top plate is fixedly connected to the top of the four support columns. A detector is fixedly connected to the bottom right side of the top plate. A controller is fixedly connected to the top left side of the top plate. A test probe assembly is fixedly connected to the bottom of the top plate. A base is fixedly connected to the bottom of the workbench. A second sliding groove is provided in the middle of the workbench. Under the limiting of the limiting column and the rotation of the movable column, the sleeve rod rotates, which in turn causes the movable clamping rod and the U-shaped frame to move in opposite directions. The movement of the movable clamping rod is buffered and limited by the spring and the limiting column, thereby causing the movable clamping rod and the anti-slip pad to move towards the outer wall of the power battery body. This facilitates the clamping and fixing of power battery bodies of different sizes under the action of the fixed clamping rod.
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Description

Technical Field

[0001] This utility model relates to the field of power battery testing technology, and more specifically to a power battery testing device. Background Technology

[0002] Currently, power batteries are a crucial component of new energy vehicles, and their safety is a critical technical parameter. One test for battery safety is the needle penetration test. To simulate the situation when a battery is punctured, needles of different diameters are typically used to penetrate the battery or puncture half of it at a certain rate, observing whether the battery catches fire, explodes, or leaks.

[0003] The shortcomings of existing technology: There are many existing power battery models. When testing different models of lithium batteries, it is necessary to change different fixtures and place them under different test probes for testing. The testing process is cumbersome and reduces the testing efficiency of the batteries.

[0004] Therefore, there is a need to provide a power battery testing device to solve the problems mentioned above. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a power battery testing device to solve the problems existing in the background art.

[0006] This utility model provides the following technical solution: a power battery testing device, including a workbench, with support columns fixedly connected to the four corners of the top of the workbench, a top plate fixedly connected to the top of the four support columns, a detector fixedly connected to the bottom of the top plate near the right side, a controller fixedly connected to the top of the top plate near the left side, a test probe group fixedly connected to the bottom of the top plate, a base fixedly connected to the bottom of the workbench, a second sliding groove opened in the middle of the workbench, first sliding grooves opened near both sides of the second sliding groove, a placement platform set at the top of the workbench near the right side, and a power battery body set at the top of the placement platform;

[0007] The power battery testing equipment also includes:

[0008] A clamping assembly is disposed at the top of the placement platform and is used to clamp and fix the main body of the power battery.

[0009] A movable component is disposed between the workbench and the placement platform, and is used to move the placement platform and the power battery body.

[0010] Preferably, the clamping assembly includes:

[0011] The housing has a movable clamping rod movably sleeved in the middle, a U-shaped frame movably sleeved on the left side of the housing, movable columns rotatably connected to both ends of the U-shaped frame, sleeve rods fixedly connected to the outer walls of the two movable columns, limit posts movably sleeved in the middle of the two sleeve rods, and the two ends of the two limit posts fixedly connected to the inner wall of the housing. Both ends of the U-shaped frame are movably sleeved on the right side of the housing.

[0012] A guiding mechanism is provided on the left side of the U-shaped frame and is used to move the U-shaped frame within the housing.

[0013] Preferably, the guiding mechanism includes a clamping motor, the transmission end of which is fixedly connected to a gear, the middle of which is movably sleeved with a limit rod via a bearing, one end of which is fixedly connected to the outer wall of the U-shaped frame, and a toothed plate meshing with the outer wall of the gear, one end of which is fixedly connected to the bottom end of the housing.

[0014] Preferably, both sides of the U-shaped frame are fixedly connected to spring one via extension plates, one end of each of the two springs one is fixedly connected to the inner wall of the housing, spring two is fixedly connected between the left side of the movable clamping rod and the U-shaped frame, an anti-slip pad is fixedly connected to the right side of the movable clamping rod, a fixed clamping rod is fixedly connected to the outer wall of the housing, and guide posts are fixedly connected to both ends of the U-shaped frame, with the outer walls of the two guide posts movably sleeved on the right side of the housing.

[0015] Preferably, the moving component includes;

[0016] The bracket is fixedly connected to the inner wall of the second slide groove. A threaded slider is slidably sleeved on the inner wall of the bracket. The top end of the threaded slider is fixedly connected to the bottom end of the placement platform. Slide rods are fixedly connected to the four corners of the bottom end of the placement platform. The outer walls of the four slide rods are slidably connected to the first slide groove.

[0017] A drive mechanism is provided at the threaded slider and is used to drive the threaded slider to move within the bracket.

[0018] Preferably, the driving mechanism includes a movable motor, the outer wall of which is fixedly connected to the right side of the worktable. The transmission end of the movable motor passes through the worktable and the bracket and is fixedly connected to a threaded rod. The outer wall of the threaded rod is threadedly sleeved with the middle of the threaded slider. Guide rods are movably sleeved near both sides of the threaded slider. The two ends of the two guide rods are fixedly connected to the inner wall of the bracket.

[0019] The technical effects and advantages of this utility model are as follows:

[0020] 1. This utility model, by providing a clamping assembly, places the power battery body on the placement platform. Turning on the clamping motor drives the gear to rotate under the action of the limiting rod. Under the action of meshing with the toothed plate, the gear moves the U-shaped frame and guide post. Then, under the limiting post's control and the rotation of the movable post, the sleeve rod rotates, causing the movable clamping rod to move in the opposite direction to the U-shaped frame. The movement of the movable clamping rod is buffered and limited by the spring and the limiting post, thereby causing the movable clamping rod and anti-slip pad to move towards the outer wall of the power battery body. This facilitates the clamping and fixing of power battery bodies of different sizes under the action of the fixed clamping rod.

[0021] 2. This utility model incorporates a detector and a moving component. Under the action of the detector, the model of the power battery body is detected. The moving motor is activated, driving the threaded rod to rotate on the inner wall of the bracket. This, in turn, drives the threaded slider to move within the bracket under the guidance of the guide rod. This, in turn, moves the placement platform and the power battery body at its top to the corresponding test needle. The controller is then activated to test the performance of the power battery. The sliding rod at the bottom of the placement platform slides within the first sliding groove, which facilitates stable support for the movement of the placement platform and the power battery body, thereby improving the efficiency of power battery body performance testing. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0023] Figure 2 This is an exploded view of the workbench structure of this utility model.

[0024] Figure 3 This is a cross-sectional view of the clamping component of this utility model.

[0025] Figure 4 This is an exploded view of the structure of the mobile component of this utility model.

[0026] The attached figures are labeled as follows: 1. Controller; 2. Top plate; 3. Support column; 4. Workbench; 401. First slide groove; 402. Second slide groove; 5. Base; 6. Power battery body; 7. Clamping assembly; 701. Clamping motor; 702. Gear; 703. Toothed plate; 704. Limiting rod; 705. U-shaped frame; 706. Movable column; 707. Spring 1; 708. Guide column; 709. Spring 2; 710. Sleeve rod; 711. Limiting column; 712. Movable clamping rod; 713. Anti-slip pad; 714. Fixed clamping rod; 8. Moving assembly; 801. Moving motor; 802. Threaded slider; 803. Bracket; 804. Guide rod; 805. Threaded rod; 9. Placement platform; 10. Detector; 11. Slide rod. Detailed Implementation

[0027] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The power battery testing device involved in this utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Specific Implementation Example 1

[0029] Please see Figures 1-3 This utility model is a power battery testing device, including a workbench 4. Support columns 3 are fixedly connected to the four corners of the top of the workbench 4. A top plate 2 is fixedly connected to the top of the four support columns 3. A detector 10 is fixedly connected to the bottom right side of the top plate 2. A controller 1 is fixedly connected to the top left side of the top of the top plate 2. A test probe assembly is fixedly connected to the bottom of the top plate 2. A base 5 is fixedly connected to the bottom of the workbench 4. A second slide groove 402 is formed in the middle of the workbench 4. First slide grooves 401 are formed near both sides of the second slide groove 402. The top of the workbench 4... A placement platform 9 is located near the right side, and a power battery body 6 is mounted on the top of the placement platform 9. The power battery testing device also includes a clamping assembly 7, which is located on the top of the placement platform 9 and is used to clamp and fix the power battery body 6. The clamping assembly 7 includes a housing, a movable clamping rod 712 movably sleeved in the middle of the housing, a U-shaped frame 705 movably sleeved on the left side of the housing, movable columns 706 rotatably connected to both ends of the U-shaped frame 705, and sleeve rods 710 fixedly connected to the outer walls of the two movable columns 706. A limit switch is movably sleeved in the middle of the two sleeve rods 710. The two limiting posts 711 are fixedly connected to the inner wall of the housing at both ends. Both ends of the U-shaped frame 705 are movably sleeved on the right side of the housing. A guide mechanism is located on the left side of the U-shaped frame 705 and is used to move the U-shaped frame 705 within the housing. The guide mechanism includes a clamping motor 701, with a gear 702 fixedly connected to the transmission end of the clamping motor 701. A limiting rod 704 is movably sleeved on the middle of the gear 702 via a bearing. One end of the limiting rod 704 is fixedly connected to the outer wall of the U-shaped frame 705. A toothed plate 703 meshes with the outer wall of the gear 702. One end of the toothed plate 703 is fixedly connected to the bottom end of the housing. Both sides of the U-shaped frame 705 are fixedly connected to spring 707 through extension plates. One end of each spring 707 is fixedly connected to the inner wall of the housing. A spring 709 is fixedly connected between the left side of the movable clamping rod 712 and the U-shaped frame 705. An anti-slip pad 713 is fixedly connected to the right side of the movable clamping rod 712. A fixed clamping rod 714 is fixedly connected to the outer wall of the housing. Guide posts 708 are fixedly connected to both ends of the U-shaped frame 705. The outer walls of the two guide posts 708 are movably sleeved on the right side of the housing.

[0030] Specifically: Under the action of meshing with the toothed plate 703, the U-shaped frame 705 moves and the guide post 708 moves. Then, under the limiting post 711 and the rotation of the movable post 706, the sleeve rod 710 rotates, which can drive the movable clamping rod 712 to move in the opposite direction to the U-shaped frame 705. Under the action of the spring 707 and the limiting post 711, the movement of the movable clamping rod 712 is buffered and limited, which in turn drives the movable clamping rod 712 and the anti-slip pad 713 to move towards the outer wall of the power battery body 6. Specific Implementation Example 2

[0032] Please see Figure 1 and Figure 4 Based on the first specific embodiment, it also includes a moving component 8, which is disposed between the workbench 4 and the placement platform 9, and is used to drive the placement platform 9 and the power battery body 6 to move. The moving component 8 includes: a bracket 803, which is fixedly connected to the inner wall of the second slide groove 402. A threaded slider 802 is slidably sleeved on the inner wall of the bracket 803. The top end of the threaded slider 802 is fixedly connected to the bottom end of the placement platform 9. Slide rods 11 are fixedly connected to the four corners of the bottom end of the placement platform 9. The outer walls of the four slide rods 11 are slidably connected to the first slide groove 401; and a driving mechanism. The drive mechanism is located at the threaded slider 802 and is used to drive the threaded slider 802 to move within the bracket 803. The drive mechanism includes a moving motor 801. The outer wall of the moving motor 801 is fixedly connected to the right side of the worktable 4. The transmission end of the moving motor 801 passes through the worktable 4 and the bracket 803 and is fixedly connected to a threaded rod 805. The outer wall of the threaded rod 805 is threadedly sleeved with the middle part of the threaded slider 802. Guide rods 804 are movably sleeved near both sides of the threaded slider 802. The two ends of the two guide rods 804 are fixedly connected to the inner wall of the bracket 803.

[0033] Specifically: Turn on the moving motor 801, which drives the threaded rod 805 to rotate on the inner wall of the bracket 803. This causes the threaded slider 802 to move within the bracket 803 under the guidance of the guide rod 804. This, in turn, moves the placement platform 9 and the power battery body 6 at its top to the corresponding test needle. Then, turn on the controller 1 to test the performance of the power battery. The slide rod 11 at the bottom of the placement platform 9 slides within the first slide groove 401.

[0034] The working principle of this utility model is as follows: The main body 6 of the power battery is placed on the placement platform 9. The clamping motor 701 is turned on, driving the gear 702 to rotate under the action of the limiting rod 704. Under the action of meshing with the toothed plate 703, the U-shaped frame 705 moves against the guide post 708. Then, under the limiting of the limiting post 711 and the rotation of the movable post 706, the sleeve rod 710 rotates, which in turn drives the movable clamping rod 712 to move in the opposite direction to the U-shaped frame 705. The spring 707 and the limiting post 711 buffer and limit the movement of the movable clamping rod 712, thereby driving the movable clamping rod 712 to move against the anti-slip pad 7. 13 moves towards the outer wall of the power battery body 6. Under the action of the fixed clamping rod 714, it clamps and fixes the power battery bodies 6 of different sizes. The moving motor 801 is turned on, which drives the threaded rod 805 to rotate on the inner wall of the bracket 803. This drives the threaded slider 802 to move within the bracket 803 under the guidance of the guide rod 804. This then drives the placement platform 9 and the power battery body 6 at its top to move to the area below the corresponding test needle. The controller 1 is turned on to test the performance of the power battery. The slide rod 11 at the bottom of the placement platform 9 slides in the first slide groove 401, providing stable support for the movement of the placement platform 9 and the power battery body 6.

[0035] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0036] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0037] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A power cell testing device comprising a workbench (4), characterized in that: The top of the workbench (4) is fixedly connected to the four corners of the top, and the top of the four support columns (3) is fixedly connected to the top plate (2). The bottom of the top plate (2) is fixedly connected to the right side of the bottom, and the top of the top plate (2) is fixedly connected to the controller (1) near the left side of the top. The bottom of the top plate (2) is fixedly connected to the test needle group. The bottom of the workbench (4) is fixedly connected to the base (5). The middle of the workbench (4) is provided with a second slide groove (402). The second slide groove (402) is provided with a first slide groove (401) near both sides. The top of the workbench (4) is provided with a placement platform (9) near the right side. The top of the placement platform (9) is provided with a power battery body (6). The power battery testing equipment also includes: Clamping assembly (7) is disposed at the top of the placement platform (9) for clamping and fixing the power battery body (6); A moving component (8) is disposed between the workbench (4) and the placement platform (9) to drive the placement platform (9) and the power battery body (6) to move.

2. The power battery testing device according to claim 1, characterized in that: The clamping assembly (7) includes: The housing has a movable clamping rod (712) movably sleeved in the middle, a U-shaped frame (705) movably sleeved on the left side of the housing, movable columns (706) rotatably connected to both ends of the U-shaped frame (705), sleeve rods (710) fixedly connected to the outer walls of the two movable columns (706), limit posts (711) movably sleeved in the middle of the two sleeve rods (710), and the two ends of the two limit posts (711) fixedly connected to the inner wall of the housing. The two ends of the U-shaped frame (705) are movably sleeved on the right side of the housing. A guiding mechanism is provided on the left side of the U-shaped frame (705) to drive the U-shaped frame (705) to move within the housing.

3. The power battery testing device according to claim 2, characterized in that: The guiding mechanism includes a clamping motor (701), the transmission end of which is fixedly connected to a gear (702). The middle part of the gear (702) is movably sleeved with a limit rod (704) through a bearing. One end of the limit rod (704) is fixedly connected to the outer wall of the U-shaped frame (705). The outer wall of the gear (702) is meshed with a toothed plate (703), one end of which is fixedly connected to the bottom end of the housing.

4. The power battery testing device according to claim 2, characterized in that: Both sides of the U-shaped frame (705) are fixedly connected to spring 1 (707) via extension plates. One end of each of the two spring 1 (707) is fixedly connected to the inner wall of the housing. A spring 2 (709) is fixedly connected between the left side of the movable clamping rod (712) and the U-shaped frame (705). An anti-slip pad (713) is fixedly connected to the right side of the movable clamping rod (712). A fixed clamping rod (714) is fixedly connected to the outer wall of the housing. Guide posts (708) are fixedly connected to both ends of the U-shaped frame (705). The outer walls of the two guide posts (708) are movably sleeved on the right side of the housing.

5. The power battery testing device according to claim 1, wherein: The moving component (8) includes; A bracket (803) is fixedly connected to the inner wall of the second slide groove (402). A threaded slider (802) is slidably sleeved on the inner wall of the bracket (803). The top end of the threaded slider (802) is fixedly connected to the bottom end of the placement platform (9). Slide rods (11) are fixedly connected to the four corners of the bottom end of the placement platform (9). The outer walls of the four slide rods (11) are slidably connected in the first slide groove (401). A drive mechanism is provided at the threaded slider (802) for driving the threaded slider (802) to move within the bracket (803).

6. The power battery testing device according to claim 5, characterized in that: The driving mechanism includes a moving motor (801), the outer wall of which is fixedly connected to the right side of the workbench (4). The transmission end of the moving motor (801) passes through the workbench (4) and the bracket (803) and is fixedly connected to a threaded rod (805). The outer wall of the threaded rod (805) is threadedly sleeved with the middle part of the threaded slider (802). Guide rods (804) are movably sleeved near both sides of the threaded slider (802). The two ends of the two guide rods (804) are fixedly connected to the inner wall of the bracket (803).