An electromagnetic valve body control system
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-30
- Publication Date
- 2026-08-14
AI Technical Summary
[0003]为克服现有技术中存在的问题,本实用新型解决现有系统中由于物理连接过多,导致大型注塑机需要花费大量时间进行电气安装费时费力的问题
本实用新型利用耦合器模块、数字量输出模块和输入输出模块开发控制电磁阀体的芯片,解决现有技术中由于控制器与电磁阀体的物理连接过多,导致注塑机需要花费大量时间电气安装连接的问题;
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Figure CN224636763U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electromagnetic valve body technology, and in particular to an electromagnetic valve body control system. Background Technology
[0002] The control methods of solenoid valve bodies include four main types: manual control, mechanical control, hydraulic control, and electrical control. Among them, electrical control includes switch control, proportional control, and servo control. However, regardless of the type of electrical control, the solenoid valve body needs to be connected to the controller, and the controller sends control signals to the external actuator connected to the solenoid valve body. Since solenoid valves typically need to be connected to many external actuators, and the physical connection of a large number of solenoid valves to the controller would cause large injection molding machines to spend a lot of time on electrical installation, which is time-consuming and labor-intensive; in addition, the limited number of wiring pins of the controller restricts the expansion of solenoid valves. Summary of the Invention
[0003] To overcome the problems existing in the prior art, this utility model solves the problem that the excessive number of physical connections in the existing system leads to a large amount of time and effort being spent on electrical installation for large injection molding machines.
[0004] The technical solution adopted by this utility model is as follows: an electromagnetic valve body control system, comprising: a controller, an electromagnetic valve body, an external actuator, a coupler module, a digital output module, and an input / output module; the controller is electrically connected to the coupler module; the coupler module is electrically connected to the digital output module, the digital output module is electrically connected to the input / output module, and the input / output module is electrically connected to the electromagnetic valve body.
[0005] Furthermore, the coupler module model includes: EJ1100.
[0006] Furthermore, the model number of the digital output module includes: EJ2008.
[0007] Furthermore, the input / output module models include: X201 1729186, X202 1729186, X301 1729186, and X301 1729186.
[0008] Furthermore, it also includes: a coupler power supply module, which is electrically connected to the coupler module.
[0009] Furthermore, the model number of the coupler power supply module includes: X100 691321300005.
[0010] Furthermore, it also includes: a digital output power supply module, which is electrically connected to the digital output module.
[0011] Furthermore, the model number of the digital output power supply module includes: X200 691321100006.
[0012] The beneficial effects of this utility model are: This invention utilizes a coupler module, a digital output module, and an input / output module to develop a chip for controlling the solenoid valve body, thus solving the problem in the prior art where excessive physical connections between the controller and the solenoid valve body lead to a significant amount of time spent on electrical installation and connection for the injection molding machine. The method of this invention is easy to expand, and can be flexibly matched according to the number of solenoid valve bodies by adjusting the number of coupler modules, digital output modules, and input / output modules. Attached Figure Description
[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0014] Figure 1 This is a block diagram of the electromagnetic valve body control system in this utility model; Figure 2 This is an example of a circuit diagram for this utility model. Detailed Implementation
[0015] The present invention will now be described in further detail with reference to the accompanying drawings.
[0016] like Figure 1 A solenoid valve body control system includes: a controller, a solenoid valve body, an external actuator, a coupler module, a digital output module, and an input / output module; wherein, The controller and coupler module are electrically connected; the controller and coupler module can be connected via wired connection through RJ45 terminals, or data transmission between the controller and coupler can be carried out using a wireless communication module, such as WIFI, 5G, Bluetooth, etc. The controller is used to control the actions of external actuators; The coupler module is electrically connected to the digital output module, and the digital output module is electrically connected to the input / output module; The input / output module is electrically connected to the solenoid valve body; The solenoid valve body is electrically connected to the external actuator. The external actuators include the injection molding machine's mold clamping mechanism, injection mechanism, ejection mechanism, injection stage moving mechanism, hydraulic system auxiliary control, pneumatic auxiliary system, etc. This invention develops chips for coupler modules, digital output modules, and input / output modules, solving the problem in the prior art where excessive physical connections between the controller and the solenoid valve body lead to a significant amount of time spent on electrical installation and connection for the injection molding machine.
[0017] like Figure 2 As shown, the controller can be a PLC controller or an MCU controller, such as an S7-200 PLC controller. Coupler module U1 can be EJ1100, which is an EtherCAT coupler module. X000 and X001 are RJ45 interfaces used for wired communication with the controller. The model number of the digital output module U2 can be EJ2008, which is a 16-channel digital output (DO) module; Input / output modules can be from the X201, X202, X301, X302 1729186 series, providing signal distribution terminals; The number of digital output modules can be customized based on the number of input / output modules, and the number of input / output modules can be customized based on the number of solenoid valve bodies. Figure 2 The number of input / output modules is 2, namely digital output module U2 and digital output module U3; The input / output modules include: X201, X202, X301, and X302; Solenoid valve body directional control valve 4WRLE, proportional valve MPC-5, etc., this embodiment uses manifold injection NS25 controlled.
[0018] It also includes the digital output power supply module X200, model number X200 691321100006. X200 is used for power distribution and is connected to an external power supply chip; it supplies power to digital output modules U2 and U3. It also includes: Coupler power supply module X100, model number X100 691321300005. X100 is used for power distribution and is connected to an external power supply chip; it supplies power to coupler module U1. Pins 2, 4, 6, 8, 10, 12, 14, and 16 of U1 are connected to pins 1, 3, 5, 7, 9, 11, 13, and 15 of U2, respectively; pins 2, 4, 6, 8, 10, 12, 14, and 16 of U2 are connected to pins 1, 3, 5, 7, 9, 11, 13, and 15 of U3, respectively; pins 1, 2, 3, 4, 5, 6, 7, and 8 of X201 are connected to pins 17, 19, 21, 23, 25, 27, 29, and 31 of U2, respectively; X20 Pins 1, 2, 3, 4, 5, 6, 7, and 8 of U2 are connected to pins 18, 20, 22, 24, 26, 28, 30, and 32 of U2, respectively. Pins 1, 2, 3, 4, 5, 6, 7, and 8 of X301 are connected to pins 17, 19, 21, 23, 25, 27, 29, and 31 of U3, respectively. Pins 1, 2, 3, 4, 5, 6, 7, and 8 of X302 are connected to pins 18, 20, 22, 24, 26, 28, 30, and 32 of U3, respectively. Pin 6 of X200 is connected to pin 39 of U2, and pin 40 of U2 is connected to pin 39 of U3; Pins 1, 2, and 3 of X100 are connected to pins 34, 36, and 40 of U1, respectively.
[0019] The controller inputs control commands, which pass through U1, U2, and U3 sequentially to X201, X202, X301, and X302. X201, X202, X301, and X302 then control the operation of the corresponding solenoid valves.
[0020] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.
Claims
1. A solenoid valve body control system, the control system comprising a controller, a solenoid valve body, an external actuator, characterized in that, Also includes: The system includes a coupler module, a digital output module, and an input / output module. The coupler module is electrically connected to the controller, the digital output module is electrically connected to the input / output module, and the input / output module is electrically connected to the solenoid valve body.
2. The solenoid valve body control system of claim 1, wherein Coupler module models include: EJ1100.
3. The solenoid valve body control system of claim 1, wherein The model number of the digital output module includes: EJ2008.
4. The solenoid valve body control system of claim 1, wherein The input / output module models include: X201 1729186, X202 1729186, and X301 1729186.
5. The solenoid valve body control system of claim 1, wherein Also includes: Coupler power supply module, which is electrically connected to the coupler module.
6. The solenoid valve body control system of claim 5, wherein, The model number of the coupler power supply module includes: X100 691321300005.
7. The solenoid valve body control system of claim 1, wherein Also includes: Digital output power supply module, which is electrically connected to the digital output module.
8. The solenoid valve body control system of claim 1, wherein, The model number of the digital output power supply module includes: X200 691321100006.