An auxiliary device for shifting tooling reels during the stranding process.

Abstract

This utility model discloses an auxiliary device for moving a tooling reel in the stranding process, including a base, a horizontal moving platform, clamps, and a hand-held operating lever. A movement control system is installed on the base. The operator can activate the movement control system through the hand-held operating lever to move the horizontal moving platform and clamps. The operator can complete the action of clamping and connecting the tooling reel while standing, and move the auxiliary device by pulling it with the hand-held operating lever. There is no need to bend over and exert force, making the operation convenient. It is suitable for various cable production workshops, has strong adaptability, and is flexible in operation. It can be adapted to different types of tooling reel shaft holes, improving the safety and efficiency of the operation.

Description

Technical Field

[0001] This utility model relates to the field of automotive parts manufacturing technology. More specifically, this utility model relates to an auxiliary device for shifting tooling reels during the stranding process. Background Technology

[0002] In the existing cable stranding production process, single-wire material needs to be wound on an independent tooling reel. When preparing multi-strand strands, several tooling reels fully loaded with single wires need to be installed simultaneously in the winding cage device. Although cross-regional transfer from the wire drawing to the stranding process can be achieved by forklifts, the loading and unloading of tooling reels and the secondary transfer to the hydraulic lifting platform of the stranding machine still rely on manual operation.

[0003] Currently, the common practice in workshops is to manually push and roll the tooling trays placed on the ground onto forklifts or hydraulic lifts. Because the tooling trays are heavy and relatively low, workers need to bend over and exert force to push them along the edges to roll them to the designated position. Prolonged operation can easily cause lumbar strain and poses certain safety risks.

[0004] Therefore, there is an urgent need for an auxiliary device that is simple in structure and easy to operate, which can help workers easily roll the tool tray to the lifting equipment while standing, thereby reducing labor intensity and improving work efficiency and safety. Summary of the Invention

[0005] The purpose of this invention is to provide an auxiliary device for shifting tooling reels in the stranding process, in order to solve the technical problem in the prior art that relies on manual pushing and rolling to a designated position when transferring tooling reels fully loaded with single wires, resulting in high labor intensity.

[0006] To achieve these objectives and other advantages according to this utility model, an auxiliary device for shifting a tooling tray in a stranding process is provided, comprising a base, a movement control system mounted on the base, drive wheels mounted at the bottom of the base, the drive wheels being adjusted in movement by the movement control system, a hand-held operating lever connected upward to the movement control system, a pair of transverse platforms slidably connected to the rear side of the base in the left-right direction, universal wheels mounted at the bottom of the transverse platforms, the movement control system being connected to the transverse platforms to drive the transverse platforms to move horizontally in the left-right direction, the maximum distance between the pair of transverse platforms being greater than the axial length of the tooling tray, clamps mounted on the upper surface of the transverse platforms, the ends of the pair of clamps furthest from the base being positioned opposite each other for inserting into the through shaft holes of the axially horizontal tooling tray on the ground, the end of the clamp facing the base being connected to the movement control system, the movement control system driving the clamps to move vertically to raise the tooling tray.

[0007] Preferably, the motion control system includes a transverse drive motor and a lifting device. The output end of the transverse drive motor is coaxially connected to a reducer. The output end of the reducer is rearward and fixedly connected to a gear. A rack is connected along the translation direction at the end of the transverse platform near the base. The rack and gear are meshed and connected for transmission. A limit groove is formed on the base along the translation direction corresponding to the rack. The rack and limit groove are slidably connected. A lifting part is provided on the clamp. The lifting device is installed at the front end of the transverse platform. The telescopic end of the lifting device is connected to the lifting part so as to drive the clamp to move up and down through the lifting part.

[0008] Preferably, the transverse platform extends horizontally toward the rear side of the pedestal, and C-shaped guide rails arranged opposite each other are symmetrically provided on the rear side of the pedestal in the left-right direction. The guide rails include transverse rails and vertical rails. The transverse platform is slidably connected to the lower transverse rail. When the pair of transverse platforms are translated to the minimum distance, the clamp and the vertical rail are located in the same vertical plane, and the lifting device can lift the clamp along the vertical rail to the height of the upper transverse rail.

[0009] Preferably, the top of the handheld operating lever is provided with a rubber grip, and the upper end of the handheld operating lever is connected to a hydraulic operating lever and a motor control lever respectively below the rubber grip in opposite directions. The hydraulic operating lever is communicatively connected to the lifting device and is used to control the lifting or retraction of the lifting device. The motor control lever is communicatively connected to the transverse drive motor and is used to control the driving direction of the transverse drive motor.

[0010] Preferably, the top of the transverse platform has a placement slot with a top opening along its length. The placement slot extends through the transverse platform at one end near the base, and the end of the placement slot away from the base extends toward the opposite clamp and extends through the transverse platform. The clamp is an L-shaped structure on the rear side of the base that cooperates with the placement slot, and the two ends of the clamp extend out of the corresponding ends of the placement slot.

[0011] Preferably, the mobile control system further includes a drive motor, the output end of which is connected to the drive wheel, and a mobile switch is provided at the upper end of the handheld control lever. The mobile switch is communicatively connected to the drive motor and is used to start and stop the rotation of the drive wheel.

[0012] Preferably, the pedestal is arranged in an equilateral triangle shape, and the top is covered and connected to a shell.

[0013] This utility model has at least the following beneficial effects: The auxiliary device for moving the tooling tray in the stranding process includes a base, a horizontal moving platform, clamps, and a hand-held operating lever. A movement control system is set on the base. The operator can activate the movement control system through the hand-held operating lever to move the horizontal moving platform and clamps. The operator can complete the action of clamping and connecting the tooling tray while standing. The auxiliary device is moved by pulling it with the hand-held operating lever. There is no need to bend over and exert force. The operation is convenient and suitable for various cable production workshops. It has strong adaptability and flexible operation. It can be adapted to different types of tooling tray shaft holes, improving the safety and efficiency of the operation.

[0014] Other advantages, objectives and features of this invention will be partly apparent from the following description, and partly understood by those skilled in the art through study and practice of this invention. Attached Figure Description

[0015] Figure 1 This is the main view of the present invention. Figure 2 This is a top view of the structure of this utility model; Figure 3 This is a right-side view of the internal structure of the base of this utility model.

[0016] Explanation of reference numerals in the accompanying drawings: 1. Base, 2. Drive wheel, 3. Handheld operating lever, 4. Horizontal moving platform, 5. Caster wheel, 6. Clamp, 7. Horizontal moving drive motor, 8. Lifting device, 9. Gear, 10. Rack, 11. Limiting groove, 12. Guide slide rail, 13. Vertical moving rail, 14. Rubber grip, 15. Hydraulic operating lever, 16. Motor control lever, 17. Housing. Detailed Implementation

[0017] The present invention will now be described in further detail with reference to the accompanying drawings, so that those skilled in the art can implement it based on the description.

[0018] In the description of this utility model, the terms "lateral", "longitudinal", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0019] like Figure 1 , Figure 2 , Figure 3As shown, the auxiliary device for shifting the tooling tray in the stranding process of this utility model includes a base 1, a movement control system on the base 1, a drive wheel 2 at the bottom of the base 1, the drive wheel 2 is adjusted in movement state by the movement control system, a hand-held operating lever 3 is connected upward to the movement control system, a pair of transverse platforms 4 are slidably connected to the rear side of the base 1 in the left and right direction, universal wheels 5 are provided at the bottom of the transverse platforms 4, the movement control system is connected to the transverse platforms 4 to drive the transverse platforms 4 to move horizontally in the left and right direction, the maximum distance between the pair of transverse platforms 4 is greater than the axial length of the tooling tray, a clamp 6 is provided on the upper surface of the transverse platforms 4, the ends of the pair of clamps 6 away from the base 1 are arranged opposite each other, for inserting into the through shaft hole of the axially horizontal tooling tray on the ground, the end of the clamp 6 facing the base 1 is connected to the movement control system, the movement control system drives the clamp 6 to move vertically to raise the tooling tray.

[0020] The mobile control system uses a combination of commercially available equipment with controllable buttons or remote start-up mechanisms, such as drive motors and hydraulic telescopic cylinders. It only needs to realize the functions of horizontal movement and vertical extension. The control buttons of the controller are set on the top of the handheld operating lever 3 for easy manual operation without bending over to start. The operator can directly pull the handheld operating lever 3 as needed to move the entire auxiliary device. Alternatively, a drive motor and drive wheel 2 can be set on the base 1 to assist the drive wheel 2 in rotating and rolling automatically.

[0021] The cable-twisted workpiece reel is placed horizontally on the ground. Two limit strips are typically installed on both sides of the ground to define the workpiece reel's stacking area. When the workpiece reel needs to be moved, the auxiliary device is pushed, and driven by the drive wheels 2 and casters 5, it moves to the desired position. The two transverse platforms 4 move to the sides of the workpiece reel, positioning it between the two transverse platforms 4. The length from the clamp 6 to the base 1 is slightly larger than the radius of the workpiece reel. At this point, the end of the clamp 6 furthest from the base 1 is positioned at the shaft hole of the workpiece reel. Then, the movement control system is activated, causing the two transverse platforms 4 to move towards each other until the clamp... The outer end of clamp 6 is inserted into the shaft hole of the tooling tray. At this time, the drive wheel 2 is dragged or driven by power to move the entire auxiliary device to move the tooling tray. The tooling tray can roll around the end of clamp 6. After moving to the designated area, if it is necessary to lift the tooling tray, the movement control system is activated to move a pair of clamps 6 upward. With the help of the translation auxiliary device, the tooling tray is moved to a lifting device at a certain height. Then, a pair of transverse platforms 4 and a pair of clamps 6 are opened in the opposite direction, and a pair of clamps 6 are moved downward to return the clamps 6 to the initial position on the transverse platform 4. The auxiliary device is removed and the next tooling tray is moved.

[0022] This utility model discloses an auxiliary device for moving tooling reels in the stranding process, comprising a base 1, a transverse platform 4, clamps 6, and a handheld operating lever 3. A movement control system is installed on the base 1. The operator can activate the movement control system through the handheld operating lever 3 to move the transverse platform 4 and clamps 6. The operator can perform the action of aligning the clamps 6 with the tooling reel while standing, and move the auxiliary device by pulling it with the handheld operating lever 3. There is no need to bend over and exert force, making the operation convenient. It is suitable for various cable production workshops, has strong adaptability, and is flexible in operation. It can be adapted to different types of tooling reel shaft holes, improving the safety and efficiency of the operation.

[0023] In another technical solution, such as Figure 1-3 As shown, the motion control system includes a transverse drive motor 7 and a lifting device 8. The output end of the transverse drive motor 7 is coaxially connected to a reducer. The output end of the reducer is rearward and fixedly connected to a gear 9. A rack 10 is connected along the translation direction at the end of the transverse platform 4 near the base 1. The rack 10 is meshed with the gear 9 for transmission. A limit groove 11 is formed on the base 1 along the translation direction corresponding to the rack 10. The rack 10 is slidably connected to the limit groove 11. A lifting part is provided on the clamp 6. The lifting device 8 is installed at the front end of the transverse platform 4. The telescopic end of the lifting device 8 is connected to the lifting part so as to drive the clamp 6 to move up and down through the lifting part.

[0024] The connection between the motor and the reducer is based on existing technology to reduce the output speed. The gear 9 at the output end of the reducer rotates, driving the meshing rack 10 to slide along the limiting groove 11, thereby driving the transverse platform 4 to move back and forth laterally. The lifting device 8, such as a split type or thin jack, is fixed on the transverse platform 4, which lifts and retracts upwards and backwards, realizing the vertical lifting of the clamp 6 and the tooling plate. The cooperation between the gear 9 and the rack 10 helps to ensure the stability of the position of the transverse platform 4.

[0025] In another technical solution, such as Figure 1-3 As shown, the transverse platform 4 extends horizontally toward the rear side of the base 1. On the rear side of the base 1, C-shaped guide rails 12 are symmetrically arranged in opposite directions along the left and right directions. The guide rails 12 include a transverse rail and a vertical rail 13. The transverse platform 4 is slidably connected to the lower transverse rail. When the pair of transverse platforms 4 are translated to the minimum distance, the clamp 6 and the vertical rail 13 are located in the same vertical plane, and the lifting device 8 can lift the clamp 6 along the vertical rail 13 to the height of the upper transverse rail.

[0026] By setting guide rail 12, the movement of the transverse platform 4 and clamp 6 is further guided and limited, making the movement more stable. The relative positions of the lower transverse platform 4 and clamp 6 on the transverse platform 4 are determined by the width of the transverse platform 4 and the position of the vertical track 13 relative to the transverse track. When the relative distance between the transverse platforms 4 is the smallest, it is ensured that the part of clamp 6 in the front-back direction of the platform 1 is exactly in the same vertical plane as the vertical track 13. Then, the lifting device 8 is started to lift to the upper transverse track. When it is necessary to remove the tooling tray, the transverse platform 4 is opened. The transverse platform 4 itself moves horizontally on the lower transverse track, driving clamp 6 to move horizontally along the upper transverse track, thereby opening clamp 6. After tidying up the tooling tray, the auxiliary device is removed, and the transverse drive motor 7 is started. The output end of the drive motor is connected to the drive wheel 2 and returns to its original position along the C-shaped guide rail 12. The C-shaped guide rail 12 provides path limiting cooperation for the movement of the transverse platform 4 and clamp 6, helping to ensure the balance of movement.

[0027] In another technical solution, such as Figure 1-3 As shown, a rubber grip 14 is provided on the top of the handheld operating lever 3. A hydraulic operating lever 15 and a motor control lever 16 are respectively connected to the upper end of the handheld operating lever 3 below the rubber grip 14 in opposite directions. The hydraulic operating lever 15 is communicatively connected to the lifting device 8 and is used to control the lifting or retraction of the lifting device 8. The motor control lever 16 is communicatively connected to the transverse drive motor 7 and is used to control the driving direction of the transverse drive motor 7.

[0028] A non-slip rubber grip 14 is horizontally installed at the top of the handheld operating lever 3. Below the rubber grip 14, the electronic control button or switch of the mobile control system is located at the top of the handheld operating lever 3. It is connected to the mobile control system through wires and communication, which facilitates manual operation and avoids bending over.

[0029] In another technical solution, such as Figure 1-3 As shown, the top of the transverse platform 4 has a placement slot with a top opening along its length. The placement slot is disposed through the transverse platform 4 at one end near the base 1, and the end of the placement slot away from the base 1 extends toward the opposite clamp 6 and is disposed through the transverse platform 4. The clamp 6 is an L-shaped structure disposed on the rear side of the base 1 to cooperate with the placement slot, and the two ends of the clamp 6 are respectively disposed extending out of the corresponding ends of the placement slot.

[0030] In the top view, the placement groove is L-shaped, and the clamp 6 is also L-shaped. The length of each end of the clamp 6 is longer than the corresponding placement groove, and the inner wall of the placement groove is set to match the cross-sectional dimensions of the clamp 6.

[0031] In another technical solution, such as Figure 1-3As shown, the mobile control system also includes a drive motor, the output of which is connected to the drive wheel 2. A movement switch is also provided at the upper end of the handheld control lever 3, which is communicatively connected to the drive motor and used to start and stop the drive wheel 2 from rolling. By including the drive motor, the system further reduces effort, and the entire auxiliary device can even move on its own, with the handheld control lever 3 guiding the direction of movement manually.

[0032] In another technical solution, such as Figure 1-3 As shown, the platform 1 is arranged in an equilateral triangle shape, and the top is covered and connected to a housing 17. The overall structure of the platform 1 is more stable, and the housing 17 on the top shields the movement control system below, providing protection and preventing direct contact with the tooling tray.

[0033] Although the embodiments of this utility model have been disclosed above, they are not limited to the applications listed in the specification and embodiments. They can be applied to various fields suitable for this utility model. For those skilled in the art, other modifications can be easily made. Therefore, without departing from the general concept defined by the claims and their equivalents, this utility model is not limited to the specific details and the drawings shown and described herein.

Claims

1. An auxiliary device for shifting tooling reels during the stranding process, characterized in that, The device includes a base with a motion control system. Drive wheels are located at the bottom of the base, and the motion control system adjusts the movement of the drive wheels. A handheld control lever is connected upwards to the motion control system. A pair of transverse platforms are slidably connected to the rear of the base in the left-right direction. Universal wheels are located at the bottom of the transverse platforms. The motion control system is connected to the transverse platforms to drive them to move horizontally in the left-right direction. The maximum distance between the pair of transverse platforms is greater than the axial length of the tooling tray. Clamps are mounted on the upper surface of the transverse platforms. The ends of the clamps furthest from the base are positioned opposite each other and are used to penetrate the through-holes of the axially horizontal tooling tray on the ground. The end of the clamp facing the base is connected to the motion control system, which drives the clamps to move vertically to raise the tooling tray.

2. The device for assisting in the displacement of a tooling tray in a stranding process according to claim 1, characterized in that, The motion control system includes a transverse drive motor and a lifting device. The output end of the transverse drive motor is coaxially connected to a reducer. The output end of the reducer is rearward and fixedly connected to a gear. A rack is connected along the translation direction at the end of the transverse platform near the base. The rack and gear are meshed and connected for transmission. A limit groove is formed on the base along the translation direction corresponding to the rack. The rack and limit groove are slidably connected. A lifting part is provided on the clamp. The lifting device is installed at the front end of the transverse platform. The telescopic end of the lifting device is connected to the lifting part so as to drive the clamp to move up and down through the lifting part.

3. The device for assisting in the displacement of a tooling tray during a stranding operation of claim 2, wherein, The transverse platform extends horizontally toward the rear side of the pedestal. On the rear side of the pedestal, C-shaped guide rails are symmetrically arranged in opposite directions. The guide rails include a transverse rail and a vertical rail. The transverse platform is slidably connected to the lower transverse rail. When the pair of transverse platforms are translated to the minimum distance, the clamp and the vertical rail are located in the same vertical plane, and the lifting device can lift the clamp along the vertical rail to the height of the upper transverse rail.

4. The device for assisting in the displacement of a tooling tray during a stranding operation of claim 2, wherein, The top of the handheld operating lever is provided with a rubber grip. The upper end of the handheld operating lever is connected to a hydraulic operating lever and a motor control lever respectively below the rubber grip in opposite directions. The hydraulic operating lever is communicatively connected to the lifting device and is used to control the lifting or retraction of the lifting device. The motor control lever is communicatively connected to the transverse drive motor and is used to control the driving direction of the transverse drive motor.

5. The device for assisting in the displacement of a tooling tray during a stranding operation of claim 1 wherein, The top of the transverse platform has a placement slot with a top opening along its length. The placement slot extends through the transverse platform at one end near the base, and the end of the placement slot away from the base extends toward the opposite clamp and extends through the transverse platform. The clamp is an L-shaped structure on the rear side of the base that cooperates with the placement slot, and the two ends of the clamp extend out of the corresponding ends of the placement slot.

6. The device for assisting in the displacement of a tooling tray during a stranding operation of claim 1, wherein, The mobile control system also includes a drive motor, the output end of which is connected to the drive wheel. A mobile switch is also provided at the upper end of the handheld control lever. The mobile switch is communicatively connected to the drive motor and is used to start and stop the drive wheel from rolling.

7. The auxiliary device for tool reel relocation in the stranding process as described in claim 1, characterized in that, The pedestal is arranged in an equilateral triangle shape, and the top is covered and connected to a shell.

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