A type of anti-clogging linkage float level switch
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-22
- Publication Date
- 2026-08-14
AI Technical Summary
现有的连杆浮球液位开关的连杆直接和液体接触,浮球沿连杆可以上下浮动,当待测液体中含有悬浮物时,有粘连在连杆表面的情况,时间久了,粘连物会阻碍浮球的移动,甚至造成卡阻,影响连杆浮球液位开关工作,造成生产事故
[0014]本实用新型的有益效果是:本实用新型提供的防堵塞连杆浮球液位开关,使用套筒将连杆和液体隔离开,可以避免连杆和液体接触,从而避免连杆表面粘连液体中的悬浮物,造成上下位移不准确,通过加装挡污组件,还可以避免飞溅的液滴携带污染物粘连在连杆的上端,确保磁性浮球的上下位移畅通无阻。
Smart Images

Figure CN224637132U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mechanical structure technology, specifically to an anti-clogging linkage float level switch. Background Technology
[0002] A linkage float level switch (also known as a linkage float liquid level switch) is a liquid level control device based on the principles of buoyancy and magnetism, widely used in industrial liquid level monitoring and alarm systems. In existing linkage float level switches, the linkage is in direct contact with the liquid, and the float can float up and down along the linkage. When the liquid being measured contains suspended matter, it may adhere to the surface of the linkage. Over time, this adherence can hinder the movement of the float, even causing jamming, affecting the operation of the linkage float level switch and potentially leading to production accidents. Utility Model Content
[0003] The technical problem to be solved by this utility model is to provide an anti-clogging linkage float level switch, which can prevent the linkage on the linkage float level switch from being attached to debris and causing the float movement to be obstructed.
[0004] The technical solution adopted by this utility model to solve its technical problem is: an anti-clogging linkage float level switch, the anti-clogging linkage float level switch includes a magnetic float, a junction box, a linkage and a sleeve, the magnetic float is sleeved on the linkage, the junction box is installed on the upper end of the linkage, the sleeve is cylindrical in shape, with an opening at the upper end and a closed lower end, the sleeve is sleeved on the magnetic float through the opening and can float up and down with the magnetic float.
[0005] Preferably, the magnetic float is spherical or cylindrical with a hole in the middle.
[0006] Preferably, the junction box is square-shaped and has a connector for installing signal lines.
[0007] Preferably, a sealing element is provided between the magnetic float and the sleeve.
[0008] Preferably, the sealing element is annular, the hole on the sealing element and the magnetic float are interference-fitted, and the outer diameter of the sealing element and the opening on the sleeve are interference-fitted.
[0009] Preferably, the sealing element is made of rubber.
[0010] Preferably, the anti-clogging linkage float level switch is also equipped with a contaminant blocking component to block splashing contaminants.
[0011] Preferably, the contaminant-blocking assembly includes a first flange at the upper end and a second flange at the lower end, with a baffle cloth provided between the first flange and the second flange.
[0012] Preferably, the connecting rod is provided with a limiting member, the limiting member including a first limiting ring disposed at the top and a second limiting ring disposed at the bottom, the connecting rod is provided with a cavity, and a reed switch is provided in the cavity corresponding to the position of the limiting member.
[0013] Preferably, the limiting member is provided with an adjusting bolt for adjusting the position of the limiting member on the connecting rod.
[0014] The beneficial effects of this utility model are as follows: The anti-clogging connecting rod float level switch provided by this utility model uses a sleeve to isolate the connecting rod from the liquid, which can prevent the connecting rod from contacting the liquid, thereby preventing suspended matter in the liquid from sticking to the surface of the connecting rod and causing inaccurate vertical displacement. By adding a dirt-blocking component, it can also prevent splashing droplets from carrying contaminants and sticking to the upper end of the connecting rod, ensuring that the vertical displacement of the magnetic float is unobstructed. Attached Figure Description
[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0016] In the picture: Figure 1 This is a three-dimensional schematic diagram of the anti-clogging linkage float level switch of this utility model; Figure 2 for Figure 1 Explosion diagram of the anti-clogging linkage float level switch; Figure 3 for Figure 1 Top view; Figure 4 for Figure 3 Sectional view along plane AA; Figure 5 for Figure 1 Schematic diagram of the middle-barrier component.
[0017] 100. Anti-clogging linkage float level switch; 1. Magnetic float; 11. Hole; 2. Junction box; 21. Connection port; 3. Linkage rod; 31. Limiting element; 311. First limiting ring; 312. Second limiting ring; 313. Adjusting bolt; 4. Sleeve; 5. Contaminant blocking assembly; 51. First flange; 52. Baffle; 53. Second flange; 6. Sealing element; 7. Clamp; 71. Connecting block; 72. Bolt. Detailed Implementation
[0018] To make the technical problem to be solved, the technical solution, and the beneficial effects of this utility model clearer, the present utility model will now be described in detail with reference to the accompanying drawings. This drawing is a simplified schematic diagram, illustrating only the basic aspects of the present utility model, and therefore only shows the components relevant to the present utility model. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0019] like Figures 1-5 As shown, this utility model provides an anti-clogging linkage float level switch 100, including a magnetic float 1, a junction box 2, and a connecting rod 3. The magnetic float 1 is sleeved on the connecting rod 3, and the junction box 2 is installed at the top of the connecting rod 3. The anti-clogging linkage float level switch 100 also includes a sleeve 4, which is sleeved on the outer surface of the magnetic float 1.
[0020] In this embodiment, specifically: the magnetic float 1 is spherical or cylindrical in shape, with a hole 11 in the middle. The size of the hole 11 is such that the magnetic float 1 can move freely up and down while being fitted onto the connecting rod 3, while also limiting the magnetic float 1 from swinging too much in the vertical direction. Preferably, the ratio of the diameter of the hole 11 to the outer diameter of the connecting rod 3 is 1.02~1.05. The connecting rod 3 is cylindrical in shape, with a cavity along the axial direction inside. The upper end of the cavity is open, and the lower end is closed. A reed switch (not shown in the figure) is installed inside the cavity. The junction box 2 is rectangular in shape and communicates with the cavity of the connecting rod 3. The junction box 2 is provided with a connector 21 for installing signal wires. The sleeve 4 is cylindrical in shape and can be fitted onto the magnetic float 1, floating up and down with the magnetic float 1.
[0021] refer to Figure 2 As shown, a sealing element 6 is provided between the magnetic float 1 and the sleeve 4, and a clamp 7 is also provided on the outer wall of the sleeve 4. The clamp 7 can be tightened so that the sleeve 4 and the magnetic float 1 can be fixed together.
[0022] In this embodiment, specifically: the seal 6 is annular, the hole on the seal 6 is interference-fitted with the magnetic float 1, and the outer diameter of the seal 6 is interference-fitted with the opening on the sleeve 4. This prevents the magnetic float 1 from detaching from the sleeve 4 when the sleeve 4, seal 6, and sleeve 4 are assembled together. The seal 6 is made of soft, elastic rubber, providing good sealing. The clamp 7 is equipped with a connecting block 71 and a bolt 72. The bolt 72 is installed on the connecting block 71. Tightening the bolt 72 makes the sleeve 4, seal 6, and magnetic float 1 more securely fastened.
[0023] refer to Figures 2-4As shown, the connecting rod 3 is provided with a limiting member 31, which includes a first limiting ring 311 and a second limiting ring 312. The position of the first limiting ring 311 corresponds to the upper water level line, and the position of the second limiting ring 312 corresponds to the lower water level line. Inside the connecting rod 3, a reed switch (not shown in the figure) is provided at the position corresponding to the limiting member 31. When the magnetic float 1 moves to the position of the limiting member 31, the magnetic field on the magnetic float 1 will cause the reed switch corresponding to the limiting member 31 to respond, thereby outputting a signal to realize the function of opening or closing.
[0024] In this embodiment, specifically: the limiting member 31 is movable and its position on the connecting rod 3 can be adjusted. The limiting member 31 is provided with an adjusting bolt 313. By tightening and loosening the adjusting bolt 313, its position on the connecting rod 3 can be adjusted and fixed. In conjunction with the corresponding adjustment of the reed switch position inside the connecting rod 3, different requirements for the upper and lower limits of the liquid level in the control container can be met according to the site requirements.
[0025] refer to Figure 5 As shown, the contaminant-blocking assembly 5 includes a first flange 51 at the upper end and a second flange 53 at the lower end. A baffle 52 is provided between the first flange 51 and the second flange 53. The contaminant-blocking assembly 5 can isolate the exposed portion of the connecting rod 3 at the upper end of the magnetic float 1 from the outside environment, preventing contaminants mixed with water splashed from the liquid surface from adhering to the connecting rod 3. The first flange 51 is placed on the first limiting ring 311, and the baffle 52 is placed on the sealing element 6. When the magnetic float 1 floats up and down, the second flange 53 will move up and down with the magnetic float 1.
[0026] In this embodiment, specifically: the baffle 52 is a pleated waterproof cloth. When the distance between the first flange 51 and the second flange 53 changes, the baffle 52 can be adjusted through the pleats, without restricting the displacement between the first flange 51 and the second flange 53. The second flange 53 has a certain weight to prevent it from detaching from the seal 6 when the magnetic float 1 moves downward. When the first flange 51 has some contaminants adhering to it, the first flange 51 can be replaced to avoid the first flange 51 carrying contaminants becoming too heavy and affecting the up-and-down movement of the magnetic float 1.
[0027] The anti-clogging linkage float level switch 100 provided by this utility model can be used in a liquid containing suspended matter or contaminants. When placed in a liquid, the sleeve 4 is used to isolate the linkage 3 from the liquid, which can prevent the linkage 3 from contacting the liquid and causing inaccurate vertical displacement. By adding a contaminant blocking component 5, it can also prevent splashing droplets from carrying contaminants and sticking to the upper end of the linkage 3, ensuring that the vertical displacement of the magnetic float 1 is unobstructed.
[0028] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0029] It should be noted that the terms "first," "second," etc., used in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented in sequences other than those illustrated or described herein.
[0030] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the scope of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.
Claims
1. A non-clogging link float ball liquid level switch characterized by: The anti-clogging linkage float level switch (100) includes a magnetic float (1), a junction box (2), a connecting rod (3), and a sleeve (4). The magnetic float (1) is sleeved on the connecting rod (3). The junction box (2) is installed on the upper end of the connecting rod (3). The sleeve (4) is cylindrical in shape, with an opening at the upper end and a closed lower end. The sleeve (4) is sleeved on the magnetic float (1) through the opening and can float up and down with the magnetic float (1).
2. The anti-clog linkage float level switch of claim 1, wherein: The magnetic float (1) is spherical or cylindrical and has a hole (11) in the middle.
3. The anti-jamming linkage float level switch of claim 1, wherein: The junction box (2) is square and has a connector (21) for installing signal lines.
4. The anti-jam link float level switch of claim 1, wherein: A sealing element (6) is provided between the magnetic float (1) and the sleeve (4).
5. The anti-jam link float level switch of claim 4, wherein: The sealing element (6) is annular, the hole on the sealing element (6) and the magnetic float (1) are interference fit, and the outer diameter of the sealing element (6) and the opening on the sleeve (4) are interference fit.
6. The anti-jam link float level switch of claim 1, wherein: The sealing element (6) is made of rubber.
7. The anti-jam link float level switch of claim 1, wherein: The anti-clogging linkage float level switch (100) is also equipped with a contaminant blocking component (5) to block splashing contaminants.
8. The anti-clogging linkage float level switch according to claim 7, characterized in that: The dirt-blocking assembly (5) includes a first flange (51) at the upper end and a second flange (53) at the lower end, with a baffle (52) between the first flange (51) and the second flange (53).
9. The anti-clog linkage float level switch of claim 1, wherein: The connecting rod (3) is provided with a limiting member (31), which includes a first limiting ring (311) set above and a second limiting ring (312) set below. The connecting rod (3) has a cavity inside, and a reed switch is provided in the cavity corresponding to the position of the limiting member (31).
10. The anti-jamming linkage float level switch of claim 9, wherein: The limiting member (31) is provided with an adjusting bolt (313) for adjusting the position of the limiting member (31) on the connecting rod (3).