A high-rate lead-acid battery formation tank loading device

Abstract

This utility model relates to the field of battery cooling equipment, and more particularly to a high-rate lead-acid battery formation and loading device; it includes: a conveying component, a lifting component, and a formation component; wherein, the lifting component includes: a lifting frame, a lifting platform, and a lifting gear set; the formation component includes: a formation tank and a battery slide plate; this utility model, through the cooperation of the conveying component and the lifting component, can achieve precise positioning, rapid movement, and accurate loading of the battery, improving production rate and making it suitable for large-scale continuous production; the battery slide plate of the formation component adopts an inclined sliding design, which can quickly push the battery into the formation tank; the rollers in the formation tank can transport the battery to the end of the formation tank in water to facilitate the connection of subsequent processes, while the design of the support feet ensures the stability and support strength of the formation tank, preventing the tank from shaking or shifting during operation, thereby improving the overall operational stability and safety of the equipment.

Description

Technical Field

[0001] This utility model relates to the field of battery cooling equipment, and in particular to a high-rate lead-acid battery formation tank loading device. Background Technology

[0002] With the rapid development of artificial intelligence technology, the construction scale of global data centers continues to expand, and equipment load power is growing exponentially. Given that the safety issues of lithium-ion batteries have not yet been fundamentally resolved, lead-acid batteries remain the preferred solution for data center backup power systems due to their reliability and economy. However, traditional lead-acid batteries have inherent defects such as low power specific energy and volumetric specific energy, making them difficult to meet the application requirements of modern high-power-density data centers. To address this technological bottleneck, high-rate lead-acid batteries have emerged. This product achieves a significant breakthrough by increasing volumetric specific energy by 40% compared to traditional products through innovative designs such as thin plates and thin separators. Its core technical features include: a significantly increased number of plates, more separator layers, a greatly expanded plate reaction area, and a significantly shortened ion transport distance. While these innovative designs improve performance, they also bring new technical challenges—after the battery is filled with acid, the reaction rate between sulfuric acid and the plates accelerates dramatically, causing the battery temperature to rise non-linearly.

[0003] Currently, the formation process for ordinary lead-acid batteries adopts a batch processing mode: after acid injection, the batteries need to be manually transferred to the formation water tank. After the entire tank of batteries is assembled, it takes approximately 1 to 1.5 hours before cooling water can be injected to start the formation process. However, high-rate lead-acid batteries generate 2-3 times more heat instantaneously than ordinary products, and this traditional process can no longer meet their thermal management requirements. Failure to achieve real-time and precise temperature control will lead to damage to the electrode plate structure, severely affecting battery performance and cycle life. This technical contradiction urgently needs to be resolved through process and equipment innovation. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by providing a high-rate lead-acid battery formation and loading device.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A high-rate lead-acid battery formation and loading device is provided, comprising: a conveying assembly, a lifting assembly, and a formation assembly;

[0007] The lifting assembly includes a lifting frame, a lifting platform, and a lifting gear set; the lifting frame is provided with several slide rails, and the lifting gear set drives the lifting platform to perform linear lifting motion through the slide rails;

[0008] The formation component includes a formation tank and a battery slide plate; the battery slide plate is located at one end of the formation tank near the lifting component.

[0009] Preferably, the conveying assembly includes: a conveying frame, a conveyor belt, and a push rod; the conveyor belt is located at the top of the conveying frame; and the push rod is located at the end of the conveying frame away from the lifting assembly.

[0010] More preferably, the push rod includes: a fixed rod, a telescopic rod, and a push plate; the bottom end of the fixed rod is fixed to the conveying frame, the top end of the fixed rod is fixed to one end of the telescopic rod, and the other end of the telescopic rod is fixed to the push plate.

[0011] More preferably, the conveying assembly further includes an infrared sensor; the infrared sensor is located at the end of the conveying frame away from the lifting assembly, and the infrared sensor is located between the bottom end of the push plate and the top end of the conveyor belt.

[0012] Preferably, the lifting gear set includes: a first gear, a second gear, and a chain connecting the first gear and the second gear; one side of the chain is connected to the lifting platform to drive the lifting platform to move.

[0013] Preferably, the formation component further includes: a plurality of support legs and a plurality of rollers; the plurality of support legs are fixedly disposed at the bottom end of the formation tank, and the plurality of rollers are disposed within the formation tank.

[0014] Preferably, one end of the battery slide plate is fixed to the outer wall of the formation tank, and the other end is inclined and extends into the formation tank.

[0015] The present invention adopts the above technical solution and has the following technical effects compared with the prior art:

[0016] This invention, through the cooperation of conveying and lifting components, enables precise battery positioning, rapid movement, and accurate placement into the formation tank, improving production speed and making it suitable for large-scale continuous production. The battery slide plate of the formation component features a sloping sliding design, allowing for rapid pushing of the battery into the formation tank. Rollers within the formation tank transport the battery underwater to the end of the tank, facilitating subsequent processes. Simultaneously, the support legs ensure the stability and strength of the formation tank, preventing swaying or displacement during operation, thus improving the overall equipment's operational stability and safety. Furthermore, this invention features a compact structure and rational layout, effectively reducing errors and risks caused by manual intervention. The inclusion of infrared sensors further enhances the system's intelligent control capabilities, enabling real-time monitoring of battery position and ensuring precise linkage between conveying and lifting actions. The overall design fully considers practicality and safety, making it suitable for the formation of various battery specifications and possessing good adaptability and promotional value. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the basic structure of a high-rate lead-acid battery formation and loading device in one embodiment of the present invention.

[0018] The reference numerals in the figure include:

[0019] Conveying assembly 1; conveying frame 11; conveyor belt 12; push rod 13; infrared sensor 14; lifting assembly 2; lifting frame 21; lifting platform 22; lifting gear set 23; formation assembly 3; formation tank 31; battery slide plate 32; support foot 33; roller 34. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments of the present invention can be combined with each other.

[0022] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, but this is not intended to limit the present invention.

[0023] Example

[0024] This embodiment provides a high-rate lead-acid battery formation and loading device, including: a conveying component 1, a lifting component 2, and a formation component 3;

[0025] The conveying assembly 1 includes a conveying frame 11, a conveyor belt 12, a push rod 13, and an infrared sensor 14. The conveyor belt 12 is located at the top of the conveying frame 11. The push rod 13 is located at the end of the conveying frame 11 away from the lifting assembly 2. The push rod 13 includes a fixed rod, a telescopic rod, and a push plate. The bottom end of the fixed rod is fixed to the conveying frame 11, and the top end of the fixed rod is fixed to one end of the telescopic rod. The other end of the telescopic rod is fixed to the push plate. The infrared sensor 14 is located at the end of the conveying frame 11 away from the lifting assembly 2, and the infrared sensor 14 is located between the bottom end of the push plate and the top end of the conveyor belt 12.

[0026] The lifting assembly 2 includes: a lifting frame 21, a lifting platform 22, and a lifting gear set 23; the lifting frame 21 is provided with several slide rails, and the lifting gear set 23 drives the lifting platform 22 to perform linear lifting motion through the slide rails; the lifting gear set 23 includes: a first gear, a second gear, and a chain connecting the first gear and the second gear; one side of the chain is connected to the lifting platform 22, driving the lifting platform 22 to move;

[0027] The formation component 3 includes: a formation tank 31, a battery slide plate 32, a plurality of support legs 33, and a plurality of rollers 34; the battery slide plate 32 is disposed at one end of the formation tank 31 near the lifting component 2, one end of the battery slide plate 32 is fixed to the outer wall of the formation tank 31, and the other end is inclined and extends into the formation tank 31; the plurality of support legs 33 are fixedly disposed at the bottom end of the formation tank 31, and the plurality of rollers 34 are disposed in the formation tank 31.

[0028] In use, cooling water is pre-filled into the formation tank 31 to the set water level (approximately 2 / 3 of the total height) to ensure efficient heat exchange immediately after the battery enters the tank. After the battery is filled with acid, it is conveyed to the front end of the formation tank 31 via the conveyor belt 12. When the infrared sensor 14 detects the battery, the conveyor belt 12 stops moving, and the first and second gears move, driving the chain to move. The chain drives the lifting platform 22 connected to it to move, so that the height of the lifting platform 22 is consistent with the height of the conveyor belt 12. After the push rod 13 pushes the battery to the lifting platform 22, the first and second gears rotate in opposite directions, causing the lifting platform 22 to rise until the height of the lifting platform 22 is consistent with the height of the battery slide plate 32. Then, the operator applies a certain pushing force to the battery, and the battery slides into the formation tank 31 via the battery slide plate 32 to achieve rapid cooling. The roller 34 transports the battery to the end of the formation tank 31 to complete the cooling.

[0029] In summary, this invention, through the cooperation of the conveying and lifting components, enables precise battery positioning, rapid movement, and accurate placement into the formation tank, thereby improving production speed and making it suitable for large-scale continuous production. The battery slide plate of the formation component adopts an inclined sliding design, which can quickly push the battery into the formation tank. The rollers inside the formation tank can transport the battery to the end of the tank in water, facilitating the connection of subsequent processes. At the same time, the design of the support legs ensures the stability and support strength of the formation tank, preventing the tank from shaking or shifting during operation, thus improving the overall operational stability and safety of the equipment. In addition, this invention has a compact structure and reasonable layout, effectively reducing the errors and risks caused by manual intervention. The setting of infrared sensor probes further enhances the intelligent control capability of the system, enabling real-time monitoring of battery position and ensuring precise linkage between conveying and lifting actions. The overall design fully considers practicality and safety, is suitable for the formation of batteries of various specifications, and has good adaptability and promotional value.

[0030] The above description is only a preferred embodiment of the present utility model and does not limit the implementation method and protection scope of the present utility model. Those skilled in the art should realize that all solutions obtained by equivalent substitutions and obvious changes made based on the description and illustrations of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high rate lead-acid battery formation slotter characterized by, include: Conveying assembly (1), lifting assembly (2), and formation assembly (3); The lifting assembly (2) includes a lifting frame (21), a lifting platform (22), and a lifting gear set (23); the lifting frame (21) is provided with several slide rails, and the lifting gear set (23) drives the lifting platform (22) to perform linear lifting motion through the slide rails; The formation component (3) includes a formation tank (31) and a battery slide plate (32); the battery slide plate (32) is located at one end of the formation tank (31) near the lifting component (2).

2. The high rate lead-acid battery formation potting device of claim 1, wherein, The conveying assembly (1) includes: a conveying frame (11), a conveyor belt (12), and a push rod (13); the conveyor belt (12) is located at the top of the conveying frame (11); the push rod (13) is located at the end of the conveying frame (11) away from the lifting assembly (2).

3. The high rate lead-acid battery formation potting device of claim 2, wherein, The push rod (13) includes: a fixed rod, a telescopic rod, and a push plate; the bottom end of the fixed rod is fixed to the conveying frame (11), the top end of the fixed rod is fixed to one end of the telescopic rod, and the other end of the telescopic rod is fixed to the push plate.

4. The high rate lead-acid battery formation potting device of claim 3, wherein, The conveying assembly (1) further includes an infrared sensor (14); the infrared sensor (14) is located at one end of the conveying frame (11) away from the lifting assembly (2), and the infrared sensor (14) is located between the bottom end of the push plate and the top end of the conveyor belt (12).

5. The high rate lead-acid battery formation potting device of claim 1, wherein, The lifting gear set (23) includes: a first gear, a second gear, and a chain connecting the first gear and the second gear; one side of the chain is connected to the lifting platform (22) to drive the lifting platform (22) to move.

6. The high rate lead-acid battery formation potting device of claim 1, wherein, The formation component (3) further includes: a plurality of support legs (33) and a plurality of rollers (34); the plurality of support legs (33) are fixedly disposed at the bottom end of the formation tank (31), and the plurality of rollers (34) are disposed in the formation tank (31).

7. The high rate lead-acid battery formation potting device of claim 1, wherein, One end of the battery slide plate (32) is fixed to the outer wall of the formation tank (31), and the other end is inclined and extends into the formation tank (31).

Images