A leak-proof sealed lead-acid battery mounting structure

CN224637324UActive Publication Date: 2026-08-14HENAN LIMA ELECTRIC VEHICLE SCI & TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-22
Publication Date
2026-08-14

AI Technical Summary

Technical Problem

[0002]铅酸蓄电池因其技术成熟、成本低廉、可靠性高等优点,广泛应用于通信、电力、不间断电源、应急照明及各种电动设备等领域,然而,铅酸蓄电池在充电、放电或长期使用过程中,可能存在因壳体破损、密封老化、过充等原因导致的电解液泄漏问题,泄漏的电解液不仅具有强腐蚀性,会损坏电池本身的连接件和安装架,更会对安装环境中的其他设备设施造成严重腐蚀,存在重大的安全隐患,此外,挥发的酸雾也会污染环境,危害操作人员的健康;

Benefits of technology

本实用新型控制内套板在外套板中上下滑动,使内套板的上端面与电池本体上端面相平齐,并将U形挡条装配在内套板上,使U形挡条与电池本体的上端面相接,以此对电池本体进行阻挡,保证电池本体稳定的安装在内套板、外套板和漏液盘中,而内套板和外套板之间的高度调整,可根据电池本体的高度进行随意调整。

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Abstract

This utility model discloses a leak-proof sealed lead-acid battery installation structure, relating to the field of battery-related technology. The utility model includes an outer sleeve plate fitted onto the battery body, an inner sleeve plate fitted onto the battery body inside the outer sleeve plate, a drain tray positioned directly below the outer sleeve plate, a positioning ring plate fixed to the bottom inside the drain tray, the lower end face of the battery body inserted into the positioning ring plate, and an acid neutralizing agent filled inside the drain tray located around the positioning ring plate. U-shaped baffles are provided on both the left and right sides of the upper surface of the inner sleeve plate. This utility model, through the cooperation of the inner and outer sleeve plates, allows for the installation and positioning of batteries of different heights. Simultaneously, the combined use of the drain tray and the acid neutralizing agent prevents liquid flow and acid mist evaporation, greatly simplifying cleaning work and improving safety.
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Description

Technical Field

[0001] This utility model belongs to the field of storage battery technology, and in particular relates to a leak-proof and sealed installation structure for lead-acid batteries. Background Technology

[0002] Lead-acid batteries are widely used in communications, power, uninterruptible power supplies, emergency lighting, and various electric equipment due to their mature technology, low cost, and high reliability. However, during charging, discharging, or long-term use, lead-acid batteries may experience electrolyte leakage due to reasons such as casing damage, seal aging, or overcharging. The leaked electrolyte is not only highly corrosive, which can damage the battery's connectors and mounting brackets, but it can also cause serious corrosion to other equipment and facilities in the installation environment, posing a significant safety hazard. In addition, the volatile acid mist can also pollute the environment and endanger the health of operators. However, most existing battery installation solutions employ fixed brackets or cabinet structures. These structures are typically designed for specific battery models and sizes, lacking adaptability and flexibility to accommodate batteries of different heights and sizes. More importantly, traditional installation structures lack effective leak prevention and leakage handling mechanisms. Once a leak occurs, the acidic electrolyte flows freely, making collection and treatment difficult, and the cleanup work cumbersome and dangerous, failing to fundamentally solve the safety and environmental problems caused by leaks. Therefore, we provide a leak-proof, sealed lead-acid battery installation structure to address the aforementioned problems. Utility Model Content

[0003] The purpose of this utility model is to provide a leak-proof and sealed lead-acid battery installation structure. Through the cooperation of the inner and outer plates, batteries of different heights can be installed and positioned. At the same time, the use of the leakage tray and acid neutralizer prevents liquid flow and acid mist evaporation, greatly simplifying the cleaning work and improving safety.

[0004] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model relates to a leak-proof sealed lead-acid battery installation structure, including an outer sleeve plate fitted onto the battery body, an inner sleeve plate fitted onto the battery body inside the outer sleeve plate, a leakage tray located directly below the outer sleeve plate, a positioning ring plate fixed at the bottom inside the leakage tray, the lower end face of the battery body inserted into the positioning ring plate, the leakage tray located outside the positioning ring plate being filled with an acid neutralizing agent, and U-shaped baffles provided on both the left and right sides of the upper surface of the inner sleeve plate.

[0005] The present invention is further configured such that transverse grooves are provided on the front and rear sides of the outer wall of the inner sleeve plate located above the outer sleeve plate, and sliders are bolted to the inner walls of the front and rear sides of the U-shaped baffles, and each slider is slidably disposed in the corresponding transverse groove, and the surface of each group of sliders is in contact with the upper and lower surfaces of the transverse groove.

[0006] The present invention is further configured such that the left and right sides of the front and rear side walls of the outer sleeve are provided with strip-shaped openings, and the front and rear side walls of the inner sleeve located below the transverse groove are fixed with screws passing through the inside of the strip-shaped openings, and the outer wall of the screws is fitted with a rotating cylinder that connects with the inner wall of the strip-shaped opening.

[0007] The present invention is further configured such that a locking nut is screwed onto the end face of the screw passing through the strip-shaped opening, and a locking washer is provided on the screw at the position between the locking nut and the outer sleeve plate.

[0008] The present invention is further configured such that mounting plates are fixed on the front and rear side walls of the outer side of the drain pan, and the lower end face of the mounting plate abuts against the lower end face of the drain pan; mounting strips that connect with the upper end face of the mounting plate are fixed on the front and rear sides of the outer side of the outer wall of the outer sleeve.

[0009] The present invention is further configured such that a sealing ring is bonded to the upper end face of the drain pan, and the sealing ring abuts against the lower end face of the outer sleeve plate.

[0010] The present invention is further configured such that the outer wall of the upper end face of the positioning ring plate is an inclined surface, the inner wall of the leakage tray is fixed with an ear plate, and the positioning ring plate located above the ear plate is provided with a ring mesh bolted to the ear plate, and the inner wall of the ring mesh is connected to the outer wall of the positioning ring plate.

[0011] This utility model has the following beneficial effects: This invention controls the inner sleeve plate to slide up and down within the outer sleeve plate, making the upper surface of the inner sleeve plate flush with the upper surface of the battery body. A U-shaped baffle is then mounted on the inner sleeve plate, connecting with the upper surface of the battery body to block the battery body and ensure its stable installation within the inner sleeve plate, outer sleeve plate, and drain pan. The height between the inner sleeve plate and outer sleeve plate can be adjusted freely according to the height of the battery body.

[0012] When the battery body leaks in this invention, the leaked liquid will slide into the leakage tray. The leaked liquid will then come into contact with the acid neutralizing agent at the bottom of the leakage tray. These materials can quickly neutralize the acidic electrolyte into a neutral and harmless substance, avoiding liquid flow and acid mist volatilization, greatly simplifying the cleaning work and improving safety.

[0013] Of course, any product implementing this utility model does not necessarily need to achieve all of the above advantages at the same time. Attached Figure Description

[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the structure of this utility model.

[0016] Figure 2 This is a structural diagram of the drain pan in this utility model.

[0017] Figure 3 This is a structural diagram of the outer jacket plate in this utility model.

[0018] Figure 4 This is a structural diagram of the inner sleeve plate in this utility model.

[0019] Figure 5 This is a structural diagram of the U-shaped baffle in this utility model.

[0020] The attached diagram lists the components represented by each number as follows: 1-Outer sleeve, 101-Strip opening, 102-Mounting strip, 2-Inner sleeve, 201-Transverse groove, 202-Screw, 203-Rotating cylinder, 3-Battery body, 4-U-shaped baffle, 401-Slider, 5-Locking nut, 501-Locking washer, 6-Drainage tray, 601-Positioning ring plate, 602-Mounting plate, 603-Ear plate, 604-Ring mesh, 605-Inclined surface, 606-Sealing ring. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model. Example 1

[0022] Please see Figures 1 to 5 This utility model is a leak-proof sealed lead-acid battery installation structure. Through the cooperation of the inner sleeve plate 2 and the outer sleeve plate 1, batteries of different heights can be installed and positioned. At the same time, the use of the leakage tray 6 and the acid neutralizer prevents liquid flow and acid mist volatilization, greatly simplifying the cleaning work and improving safety.

[0023] Specifically, it includes an outer sleeve 1 fitted onto the battery body 3, an inner sleeve 2 fitted onto the battery body 3 inside the outer sleeve 1, a drain pan 6 located directly below the outer sleeve 1, a positioning ring plate 601 fixed to the bottom inside the drain pan 6, the lower end face of the battery body 3 inserted into the positioning ring plate 601, the drain pan 6 located outside the positioning ring plate 601 filled with acid neutralizing agent, U-shaped baffles 4 provided on the left and right sides of the upper end face of the inner sleeve 2, and mounting plates 602 fixed to the front and rear side walls of the drain pan 6, with the lower end of the mounting plates 602... The lower end face of the drain plate 6 is in contact with the lower end face of the drain plate 6. The front and rear sides of the outer wall of the outer sleeve plate 1 are fixed with mounting strips 102 that are in contact with the upper end face of the mounting plate 602. A sealing ring 606 is bonded to the upper end face of the drain plate 6. The sealing ring 606 is in contact with the lower end face of the outer sleeve plate 1. The outer wall of the upper end face of the positioning ring plate 601 is set as an inclined surface 605. An ear plate 603 is fixed to the inner wall of the drain plate 6. The positioning ring plate 601 located above the ear plate 603 is provided with a ring mesh 604 that is bolted to the ear plate 603. The inner wall of the ring mesh 604 is in contact with the outer wall of the positioning ring plate 601.

[0024] The operation process of this embodiment is as follows: When different battery bodies 3 need to be positioned by setting and using the above structure, firstly, the U-shaped baffle 4 is removed from the upper end face of the inner sleeve plate 2. Then, the battery body 3 is placed in the inner sleeve plate 2 and the outer sleeve plate 1, and the battery body 3 is inserted into the positioning ring plate 601. The inner sleeve plate 2 is controlled to slide up and down in the outer sleeve plate 1 so that the upper end face of the inner sleeve plate 2 is flush with the upper end face of the battery body 3. The U-shaped baffle 4 is then assembled on the inner sleeve plate 2 so that the U-shaped baffle 4 is in contact with the upper end face of the battery body 3, thereby blocking the battery body 3 and ensuring that the battery body 3 is stably installed in the inner sleeve plate 2, the outer sleeve plate 1 and the drain pan 6. The height between the inner sleeve plate 2 and the outer sleeve plate 1 can be adjusted arbitrarily according to the height of the battery body 3. When the battery body 3 leaks, the leaked liquid will slide into the leak pan 6. The leaked liquid will then come into contact with the acid neutralizing agent at the bottom of the leak pan 6. These materials can quickly neutralize the acidic electrolyte into a neutral and harmless substance, preventing liquid flow and acid mist volatilization, greatly simplifying the cleaning work and improving safety. Meanwhile, the sealing ring 606 is located between the outer jacket plate 1 and the drain pan 6, thus sealing the gap between them. At the same time, the bolts are passed through the mounting strip 102 and the mounting plate 602, allowing the mounting strip 102 and the mounting plate 602 to be assembled into the external device, thereby installing the battery body 3 into the external device. Meanwhile, the ring mesh 604 is located in the drain pan 6, thus blocking the acid neutralizer in the drain pan 6, and the leaked liquid will enter the interior of the drain pan 6 through the mesh of the ring mesh 604. Example 2

[0025] Please see Figure 4 and Figure 5 Based on embodiment 1, the assembly stability of the U-shaped baffle 4 and the inner sleeve plate 2 is ensured by the cooperation between the transverse groove 201 and the slider 401.

[0026] Specifically, the inner sleeve plate 2 located above the outer sleeve plate 1 has transverse grooves 201 on both the front and rear sides of its outer wall. The U-shaped baffle 4 is connected to the inner wall of the front and rear sides of the inner sleeve plate 2 with sliders 401 bolted on. Each slider 401 is slidably disposed in the corresponding transverse groove 201. The surface of each group of sliders 401 is connected to the upper and lower surfaces of the transverse groove 201.

[0027] The operation process of this embodiment is as follows: When it is necessary to adjust the position of the U-shaped baffle 4 on the battery body 3 by setting and using the above structure, the U-shaped baffle 4 can be moved directly, so that the U-shaped baffle 4 drives the slider 401 to slide in the transverse groove 201, and the transverse groove 201 limits the slider 401, thereby ensuring the stable assembly of the U-shaped baffle 4 and the inner sleeve plate 2. Example 3

[0028] Please see Figure 1 and Figure 3 Based on Example 1, the stable fit between the inner sleeve plate 2 and the outer sleeve plate 1 can be ensured by the cooperation of the locking nut 5, the locking washer 501 and the screw 202.

[0029] Specifically, the left and right sides of the front and rear side walls of the outer sleeve 1 are provided with strip-shaped openings 101. The front and rear side walls of the inner sleeve 2 located below the transverse groove 201 are fixed with screws 202 that pass through the inside of the strip-shaped openings 101. The outer wall of the screws 202 is fitted with a rotating cylinder 203 that connects with the inner wall of the strip-shaped openings 101. The end face of the screws 202 that passes through the strip-shaped openings 101 is screwed with a locking nut 5. A locking washer 501 is provided on the screws 202 at the position between the locking nut 5 and the outer sleeve 1.

[0030] The operation process of this embodiment is as follows: When it is necessary to ensure the stability of the inner sleeve plate 2 by setting and using the above structure, the locking nut 5 is screwed onto the screw 202. Thus, the locking nut 5 abuts the locking washer 501 against the outer sleeve plate 1. Through the friction between the locking washer 501 and the outer sleeve plate 1, the inner sleeve plate 2 will not move downward, thereby ensuring the stable connection between the inner sleeve plate 2 and the outer sleeve plate 1. At the same time, when adjusting the height of the inner sleeve plate 2, the locking nut 5 is slightly rotated to reduce the friction between the locking washer 501 and the outer sleeve plate 1, thereby controlling the movement of the inner sleeve plate 2. Thus, the screw 202 can be adjusted to slide in the slot 101. Through the use of the rotating drum 203, the friction between the screw 202 and the inner wall of the slot 101 can be reduced.

[0031] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0032] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A leak-proof, sealed lead-acid battery mounting structure, characterized in that: The battery body (3) includes an outer sleeve (1) fitted onto the battery body (3), an inner sleeve (2) fitted onto the battery body (3) inside the outer sleeve (1), a drain pan (6) is provided directly below the outer sleeve (1), a positioning ring plate (601) is fixed at the bottom inside the drain pan (6), the lower end face of the battery body (3) is inserted into the positioning ring plate (601), the drain pan (6) located outside the positioning ring plate (601) is filled with acid neutralizing agent, and U-shaped baffles (4) are provided on the left and right sides of the upper end face of the inner sleeve plate (2).

2. The leak-proof sealed lead-acid battery mounting structure according to claim 1, characterized in that, The inner sleeve plate (2) located above the outer sleeve plate (1) has transverse grooves (201) on both the front and rear sides of its outer wall. The U-shaped baffle (4) is connected to the inner wall of the front and rear sides of the inner sleeve plate (2) and has a slider (401) bolted on it. Each slider (401) is slidably disposed in the corresponding transverse groove (201). The surface of each set of sliders (401) is connected to the upper and lower surfaces of the transverse groove (201).

3. The leak-proof sealed lead-acid battery mounting structure according to claim 2, characterized in that, The outer sleeve (1) has a strip-shaped opening (101) on the left and right sides of the front and rear side walls. The inner sleeve (2) located below the transverse groove (201) has a screw (202) fixed on the front and rear side walls that passes through the inside of the strip-shaped opening (101). The outer wall of the screw (202) is fitted with a rotating cylinder (203) that connects to the inner wall of the strip-shaped opening (101).

4. The leak-proof sealed lead-acid battery mounting structure according to claim 3, characterized in that, The end face of the screw (202) passing through the strip opening (101) is screwed with a locking nut (5), and a locking washer (501) is provided on the screw (202) at the position between the locking nut (5) and the outer sleeve (1).

5. The leak-proof sealed lead-acid battery mounting structure according to claim 1, characterized in that, The front and rear side walls of the drain pan (6) are fixed with mounting plates (602), and the lower end face of the mounting plate (602) abuts against the lower end face of the drain pan (6). The front and rear sides of the outer wall of the outer sleeve (1) are fixed with mounting strips (102) that are connected to the upper end face of the mounting plate (602).

6. The leak-proof sealed lead-acid battery mounting structure according to claim 1, characterized in that, A sealing ring (606) is bonded to the upper end face of the drain pan (6), and the sealing ring (606) abuts against the lower end face of the outer sleeve plate (1).

7. The leak-proof sealed lead-acid battery mounting structure according to claim 1, characterized in that, The outer wall of the upper end face of the positioning ring plate (601) is set as an inclined surface (605), the inner wall of the drain plate (6) is fixed with an ear plate (603), and the positioning ring plate (601) located above the ear plate (603) is provided with a ring mesh (604) bolted to the ear plate (603), and the inner wall of the ring mesh (604) is connected to the outer wall of the positioning ring plate (601).