A pin mounting structure

CN224637469UActive Publication Date: 2026-08-14DONGGUAN ASUN PRECISION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-18
Publication Date
2026-08-14

AI Technical Summary

Technical Problem

本实用新型提供了一种插脚安装结构,旨在解决使用冷镦工艺生产插脚需要借助于模具,生产成本较高问题

Benefits of technology

将接电插脚上固定端的凹陷部与固定件对应,通过设备将固定件挤压进入凹陷部内,使固定件与接电插脚实现卡接,再将固定件与插头内的进行焊接,实现将接电插脚安装于插头内,相比于冷镦工艺降低了生产成本。

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model provides a plug mounting structure, including a power-connecting plug and a fixing member. One end of the power-connecting plug is a plug-in end, and the other end is a fixing end. The fixing end has a recessed portion for engaging with the fixing member. The fixing member is used to connect the power-connecting plug to the plug. The fixing end of the power-connecting plug is inserted into the fixing member of the plug until the recessed portion corresponds to the fixing member. The fixing member is then pressed into the recessed portion by a device. The recessed portion of the fixing end of the power-connecting plug is aligned with the fixing member, and the fixing member is pressed into the recessed portion by a device, so that the fixing member and the power-connecting plug are engaged. The fixing member is then welded to the plug, thus installing the power-connecting plug inside the plug. This reduces production costs compared to the cold heading process.
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Description

Technical Field

[0001] This utility model belongs to the field of plugs and pins, and specifically relates to a pin mounting structure. Background Technology

[0002] A plug is an electrical component used to connect an appliance to a power source. It is usually made of metal and insulating materials. The metal part of the plug is usually a part that is inserted into a power socket to transmit electrical energy to power the appliance or equipment. The part used to connect to the socket is also called the prong. Existing prongs are usually formed by cold forging and then fixed in the housing of the plug, which is supported by insulating material. The cold forging process used requires the use of molds, which results in high production costs. Utility Model Content

[0003] (1) Technical problems to be solved This utility model provides a pin mounting structure, which aims to solve the problem that the production of pins using the cold heading process requires the use of molds, resulting in high production costs.

[0004] (2) Technical solution This utility model provides a plug mounting structure, including a power-connecting plug and a fixing member. One end of the power-connecting plug is a plug-in end, and the other end is a fixing end. The fixing end is provided with a recess for engaging with the fixing member. The fixing member is used to connect the power-connecting plug to the plug. Insert the fixed end of the power connector into the fixing member of the plug until the recess corresponds to the fixing member, and use the device to squeeze the fixing member into the recess.

[0005] Preferably, the fixing end forms a protrusion on the side of the recessed portion. After the fixing member is squeezed into the recessed portion, the protrusion limits and squeezes the side of the fixing member.

[0006] Preferably, the recess includes a first groove.

[0007] Preferably, there are at least two sets of the first grooves, and each first groove is evenly distributed on the outer surface of the fixed end.

[0008] Preferably, the recessed portion further includes a second groove, which is disposed through the fixed end.

[0009] Preferably, the inner side of the fastener has a pressing position for contacting the fixed end.

[0010] Preferably, the fastener includes a connecting section and a deformable section, the connecting section being used to fix the deformable section, and the deformable section being used to engage with the recess.

[0011] Preferably, a deformation groove is provided at the connection between the deformable segment and the connecting segment.

[0012] Preferably, the deformable section is provided with a snap-in end within the extrusion position, and a pressing end corresponding to the snap-in end is formed on the outer side of the deformable section. The snap-in end is engaged with the recess by the device pressing the pressing end.

[0013] Preferably, the fixed end has a power receiving end at the end away from the plug-in end.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: Align the recessed part of the fixed end on the power connector with the fixing part, and use the equipment to squeeze the fixing part into the recessed part to make the fixing part and the power connector snap together. Then, weld the fixing part to the plug to install the power connector inside the plug. This reduces the production cost compared to the cold heading process. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of the power connector and the fixing component before they are pressed together.

[0016] Figure 2 This is an exploded view of the present invention.

[0017] Figure 3 This is a schematic diagram of the structure of the power connector and the fixing component after being pressed together.

[0018] Figure 4 This is a cross-sectional view of the power connector and the fixing component before they are pressed together.

[0019] Figure 5 This is a cross-sectional view of the power connector and the fixing component after being pressed together.

[0020] Figure 6 This is a schematic diagram of the structure of the present invention inside the plug.

[0021] Figure label: Power-connecting pin 1, plug 10, plug end 11, power-connecting end 12, fixing part 2, pressing position 20, snap-in end 201, pressing end 202, recessed part 21, first groove 211, second groove 212, protrusion 22, connecting section 23, deformation groove 231, deformation section 24, fixing end 3, plug 4, power-connecting part 41, fixing frame 42. Detailed Implementation

[0022] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0023] like Figures 1-6As shown, this utility model provides a plug mounting structure, including a power-connecting plug 1 for a plug 10 and a fixing member 2. One end of the power-connecting plug 1 is a power-connecting end 11, and the other end is a fixing end 3. The fixing end 3 is provided with a recess 21 for engaging with the fixing member 2. The fixing member 2 is used to connect the power-connecting plug 1 to the plug 10. Insert the fixed end 3 of the power connector 1 into the fixing member 2 of the plug 10 until the recess 21 corresponds to the fixing member 2, and use the device to squeeze the fixing member 2 into the recess 21.

[0024] Furthermore, such as Figures 1-5 As shown, the fixed end 3 forms a protrusion 22 on the side of the recess 21. After the fixing member 2 is squeezed into the recess 21, the protrusion 22 limits and squeezes the side of the fixing member 2.

[0025] Specifically, such as Figures 1-6 As shown, the fixing member 2 and the power connector 1 are separate structures. The fixing member 2 and the power connector 1 are fixedly installed through an extrusion process to form a suitable power connector structure inside the plug 10. The fixing member 2 can be a ring structure. The fixing member 2 is extruded by the equipment, so that the fixing member 2 is pressed into the recess 21. After extrusion, the two sides of the fixing member 2 are clamped and pressed by the protrusions 22 on both sides of the recess 21. It is worth noting that the line connecting the two protrusions 22 is parallel to the extension direction of the power connector 1, or the connection between the protrusions 22 is perpendicular to the extension direction of the power connector 1.

[0026] Furthermore, such as Figures 1-6 As shown, the recessed portion 21 includes a first groove 211. There are at least two sets of the first grooves 211, each of which is evenly distributed on the outer surface of the fixed end 3. The recessed portion 21 also includes a second groove 212, which is disposed through the fixed end 3.

[0027] Specifically, such as Figures 1-6 As shown, the device presses the fixing member 2 into the first groove 211. It is worth noting that the first groove 211 can be a groove-shaped structure. The first groove 211 is open to at least one side and opens away from the power connector 1. At the same time, the first groove 211 can also have through openings to both sides of the power connector 1. The direction of the through openings is perpendicular to the extension direction of the power connector 1. In addition, protrusions 22 can be provided on both sides of the first groove 211. The line connecting the two protrusions 22 is parallel to the extension direction of the power connector 1. In some embodiments, such as Figures 1-6As shown, the recessed portion 21 may also include a second groove 212. The second groove 212 is independent of the first groove 211 and may also be located within the first groove 211. It is worth noting that the second groove 212 may be a through hole-type structure. The through direction of the second groove 212 may be consistent with the opening direction of the first groove 211, that is, opening away from the power connector pin 1. Alternatively, the through direction of the second groove 212 may be perpendicular to the opening direction of the first groove 211. By pressing the fixing member 2 with the device, the fixing member 2 is simultaneously pressed and fixed into the first groove 211 and the second groove 212, achieving a more secure pressing effect compared to the embodiment with only the first groove 211.

[0028] Furthermore, such as Figures 1-6 As shown, the inner side of the fastener 2 has a pressing position 20 for contacting the fixed end 3. The fastener 2 includes a connecting section 23 and a deformable section 24. The connecting section 23 is used to fix the deformable section 24, and the deformable section 24 is used to engage with the recess 21.

[0029] like Figures 1-5 As shown, a deformation groove 231 is provided at the connection between the deformable section 24 and the connecting section 23. The deformable section 24 is provided with a snap-in end 201 located in the extrusion position 20, and a pressing end 202 corresponding to the snap-in end 201 is formed on the outer side of the deformable section 24. The snap-in end 201 is snapped into the recess 21 by the device pressing the pressing end 202.

[0030] Based on the above, such as Figures 1-6As shown, the snap-in end 201 on the deformable section 24 corresponds to the first groove 211. The device compresses and deforms the deformable section 24 into the first groove 211 by pressing the pressing end 202, and pushes the snap-in end 201 into the first groove 211 to achieve a compression fit. During this process, the deformation groove 231 deforms simultaneously. The deformation groove 231 is formed at the connection between the snap-in end 201 and the connecting section 23, and can also be formed at the connection between the pressing end 202 and the connecting section 23. It is worth noting that the deformation groove 231 is a groove-shaped structure formed by recessing into the deformable section 24. The deformation groove 231 between the pressing end 202 and the connecting section 23 is recessed towards the snap-in end 201, and the deformation groove 231 between the snap-in end 201 and the connecting section 23 is recessed towards the pressing end 202. The snap-in end 201 drives the two deformation grooves 231 on the same side to deform into the first groove 211, so that the two deformation grooves 231 on that side deform into the first groove 211. 1. The deformation groove 231 eliminates stress when the deformable section 24 deforms, preventing the deformable section 24 from breaking with the connecting section 23 when it deforms. When the deformation groove 231 is formed at the connection between the pressing end 202 and the connecting section 23, the pressing end 202 of the deformable section 24 integrates into the two deformation grooves 231 on the same side when it deforms, and the two deformation grooves 231 on this side are connected to form a gap. In addition, regardless of whether the deformation groove 231 is formed on both sides of the pressing end 202, the force of squeezing the deformable section 24 can be adjusted according to the needs of the plug 10 product. In some products that require a large squeezing force between the fixing part 2 and the power connection pin 1, a strong squeezing force is applied to the pressing end 202 of the deformable section 24 through external equipment, so that the deformable section 24 is strongly compressed into the recessed part 2, and a gap is formed at the original position of the pressing end 202 of the deformable section 24, which is recessed towards the recessed part 2.

[0031] In some embodiments, such as Figures 1-6 As shown, the recessed portion 21 includes a first groove 211 and a second groove 212. The structure of the deformable segment 24 for the first groove 211 is as described above and will not be repeated here. In this technology, the snap-in end 201 for the first groove 211 and the second groove 212 can be a conical structure to achieve better compression into the first groove 211 and the second groove 212. It is worth noting that the deformable segment 24 for the second groove 212 can have the same structure as the deformable segment 24 for the first groove 211, or the deformable segment 24 for the second groove 212 can be different from the deformable segment 24 for the first groove 211. At the same time, the pressing end 202 of the deformable segment 24 of the first groove 211 and the pressing end 202 of the deformable segment 24 of the second groove 212 protrude from the connecting segment 23. The deformation grooves 231 located on both sides of the pressing end 202 can be recessed in a direction that is closer to each other.

[0032] Furthermore, the fixed end 3 has a power receiving end 12 at the end away from the power plug end 11.

[0033] Specifically, such as Figures 1-6 As shown, the power receiving terminal 12 and the power plug terminal 11 are integrally formed, and the power receiving terminal 12 extends away from the power plug terminal 11 and is used to solder and conduct electricity with the wires inside the plug 10.

[0034] The following is a detailed explanation of the working principle of this utility model; The recessed portion 21 of the fixed end 3 on the power connector 1 is aligned with the fixing member 2. The fixing member 2 is pressed into the recessed portion 21 by the equipment, so that the fixing member 2 and the power connector 1 are snapped together. Then the fixing member 2 is welded to the plug 10, so that the power connector 1 is installed in the plug 10. Compared with the cold heading process, the production cost is reduced.

[0035] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style of the specification is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.

[0036] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A pin mounting structure, characterized in that: It includes a power connector (1) for a plug and a fixing member (2). One end of the power connector (1) is a plug-in end (11) and the other end is a fixing end (3). The fixing end (3) is provided with a recess (21) for engaging with the fixing member (2). The fixing member (2) is used to connect the power connector (1) to the plug. Insert the fixed end (3) of the power connector (1) into the fixing member (2) of the plug until the recess (21) corresponds to the fixing member (2), and use the device to squeeze the fixing member (2) into the recess (21).

2. The pin mounting structure according to claim 1, characterized in that: The fixed end (3) forms a protrusion (22) on the side of the recess (21). After the fixing member (2) is squeezed into the recess (21), the protrusion (22) limits and squeezes the side of the fixing member (2).

3. The pin mounting structure according to claim 1, characterized in that: The recess (21) includes a first groove (211).

4. The pin mounting structure according to claim 3, characterized in that: The first groove (211) is at least two sets, and each first groove (211) is evenly distributed on the outer surface of the fixed end (3).

5. The pin mounting structure according to claim 3, characterized in that: The recessed portion (21) further includes a second groove (212), which is disposed through the fixed end (3).

6. The pin mounting structure according to claim 1, characterized in that: The inner side of the fastener (2) has a pressing position (20) for contacting the fixed end (3).

7. The pin mounting structure according to claim 6, characterized in that: The fastener (2) includes a connecting section (23) and a deformable section (24). The connecting section (23) is used to fix the deformable section (24), and the deformable section (24) is used to engage with the recess (21).

8. The pin mounting structure according to claim 7, characterized in that: A deformation groove (231) is provided at the connection between the deformable section (24) and the connecting section (23).

9. The pin mounting structure according to claim 8, characterized in that: The deformable section (24) is located in the extrusion position (20) and has a snap-in end (201). A pressing end (202) corresponding to the snap-in end (201) is formed on the outside of the deformable section (24). The snap-in end (201) is snapped into the recess (21) by the device pressing the pressing end (202).

10. The pin mounting structure according to claim 1, characterized in that: The fixed end (3) has a power receiving end (12) at the end away from the plug-in end (11).