An automatic terminal crimping machine for data cable production
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-10
- Publication Date
- 2026-08-14
AI Technical Summary
[0004]为了弥补现有技术的不足，解决了现有的大多数数据线生产用自动打端子设备在使用时通常需要工人手动将电线送入机器内部，所以使得操作相对繁琐并容易出错，同时增加了发生安全事故的风险，从而影响了生产效率，且具有一定的安全隐患的问题，本实用新型提出一种数据线生产用自动打端子设备
本实用新型通过控制器控制电机通电工作，且电机工作后带动螺纹杆转动，然后螺纹杆转动后带动与其螺纹连接的内螺纹块移动，且内螺纹块移动后带动限位块在限位槽内部滑动，并通过限位块的移动带动导向板移动，接着导向板移动带动其内部放置的数据线移动至打端头一与打端头二之间进行打端子，且通过控制器可以控制电机的转动，并使得导向板可以精确地移动指定的距离，从而便于将数据线送入打端头一与打端头二之间，且便于精确控制输送的距离，并便于后续的打端子，进而无需人工手工送线，且避免手动输送造成的错误影响了后续的生产效率。
Smart Images
Figure CN224637573U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of data cable production technology, specifically an automatic terminal crimping device for data cable production. Background Technology
[0002] A data cable is a type of cable used to connect electronic devices to power supplies or other equipment. It typically consists of multiple conductors used to transmit signals or power. In data cables, the conductors are usually made of copper wire, and the ends are connected to connector terminals using a crimping process to ensure stable signal transmission and reliable electrical performance. Automatic crimping equipment is used in the production of data cables to connect the copper wire ends to the connector terminals.
[0003] However, most existing automatic terminal crimping equipment for data cable production usually requires workers to manually feed the wires into the machine. Workers need to precisely adjust the position of the wires and ensure that the feeding process is smooth, which makes the operation relatively cumbersome and prone to errors. It also increases the risk of safety accidents, thereby affecting production efficiency and posing certain safety hazards. Therefore, an automatic terminal crimping equipment for data cable production is proposed to address the above problems. Utility Model Content
[0004] To overcome the shortcomings of existing technologies and solve the problem that most existing automatic terminal crimping equipment for data cable production usually requires workers to manually feed the wires into the machine, which makes the operation relatively cumbersome and prone to errors, while also increasing the risk of safety accidents, thus affecting production efficiency and posing certain safety hazards, this utility model proposes an automatic terminal crimping equipment for data cable production.
[0005] The technical solution adopted by this utility model to solve its technical problem is: the automatic terminal crimping equipment for data cable production of this utility model includes a workbench, and support pads are fixedly connected to the four corners of the bottom of the workbench. A drawer is provided inside the workbench. An L-shaped support plate is fixedly connected to the right side of the top center of the workbench. A hydraulic cylinder is fixedly installed inside the support plate. The output end of the hydraulic cylinder extends to the outside of the support plate. A first end-cutting head is fixedly connected to the output end of the hydraulic cylinder. A second end-cutting head is fixedly connected to the top of the workbench at the corresponding position of the first end-cutting head. Telescopic rods are fixedly installed inside the second end-cutting head at both the front and rear. The top of the telescopic rods extends to the outside of the second end-cutting head. The top of the telescopic rods is fixedly connected to the bottom of the first end-cutting head. A feeding assembly is provided on the top left side of the workbench, and a controller is fixedly installed on the front surface of the support plate. The hydraulic cylinder and the feeding assembly are both electrically connected to the controller.
[0006] Preferably, the feeding assembly includes a movable component disposed inside the upper part of the workbench, the top of the movable component extending to the top of the workbench, a guide plate fixedly installed on the top of the movable component, a limit component disposed inside the guide plate, and the guide plate corresponding to end-cutting head one and end-cutting head two.
[0007] Preferably, the moving component includes an inner groove formed inside the upper part of the worktable. A motor is fixedly installed on the right side inside the inner groove. A threaded rod is fixedly connected to the output end of the motor. The left end of the threaded rod is rotatably connected to the left side inside the inner groove. An internal threaded block is threadedly connected to the outer surface of the threaded rod. A through-type limiting groove is formed on the upper surface inside the inner groove. A limiting block is slidably connected inside the limiting groove. The bottom and top ends of the limiting block are fixedly connected to the internal threaded block and the guide plate, respectively.
[0008] Preferably, the limiting component includes a through placement groove formed above the center of the guide plate, the front surface of the placement groove having a through slot, and the lower rear surface of the slot having a scale groove.
[0009] Preferably, an electric lifting rod is fixedly installed on both the left and right sides of the top of the guide plate, the output end of the electric lifting rod extends into the placement groove, and an arc-shaped clamping plate is fixedly connected to the output end of the electric lifting rod.
[0010] Preferably, the rear surface of the placement groove is provided with sliding grooves on both the left and right sides, and a slider is slidably connected inside the sliding groove. The slider is fixedly connected to the clamping plate.
[0011] Preferably, handles are fixedly connected to the upper part of the left and right sides of the workbench.
[0012] The advantages of this utility model are: This invention uses a controller to power on a motor, which in turn drives a threaded rod to rotate. The rotating rod then moves an internally threaded block connected to it, causing a limiting block to slide within a limiting groove. This movement of the limiting block then moves a guide plate, which in turn moves the data cable placed inside the guide plate to the space between terminal crimping head one and terminal crimping head two for crimping. The controller can control the motor's rotation and precisely move the guide plate a specified distance, facilitating the feeding of the data cable between terminal crimping head one and terminal crimping head two. This allows for precise control of the feeding distance and facilitates subsequent terminal crimping, eliminating the need for manual cable feeding and avoiding errors caused by manual feeding that could negatively impact subsequent production efficiency. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0014] Figure 1 This is a schematic diagram of the three-dimensional structure in Example 1; Figure 2 This is a schematic diagram of the left-side structure in Embodiment 1; Figure 3 This is a schematic diagram of a partial cross-section of the structure in Example 1; Figure 4 As in Example 1 Figure 3 Enlarged structural diagram at point A in the middle; Figure 5 This is a schematic diagram of the handle structure in Embodiment 2.
[0015] In the diagram: 1. Workbench; 2. Limiting groove; 3. Guide plate; 4. Support plate; 5. Controller; 6. End cap one; 7. End cap two; 8. Drawer; 9. Telescopic rod; 10. Hydraulic cylinder; 11. Inner groove; 12. Threaded rod; 13. Internal threaded block; 14. Limiting block; 15. Motor; 16. Placement groove; 17. Scale groove; 18. Electric lifting rod; 19. Clamping plate; 20. Slide groove; 21. Slider; 22. Handle. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Example 1 Please see Figure 1-4 As shown, an automatic terminal crimping device for data cable production includes a workbench 1, with support pads fixedly connected to the four corners of the bottom of the workbench 1, and a drawer 8 provided inside the workbench 1. An L-shaped support plate 4 is fixedly connected to the right side of the top center of the workbench 1. A hydraulic cylinder 10 is fixedly installed inside the support plate 4. The output end of the hydraulic cylinder 10 extends to the outside of the support plate 4. An end-cutting head 6 is fixedly connected to the output end of the hydraulic cylinder 10. An end-cutting head 7 is fixedly connected to the top of the workbench 1 at the position corresponding to the end-cutting head 6. Telescopic rods 9 are fixedly installed at the front and rear of the end-cutting head 7. The top end of the telescopic rod 9 extends to the outside of the end-cutting head 7. The top end of the telescopic rod 9 is fixedly connected to the bottom of the end-cutting head 6. A feeding assembly is provided on the top left side of the workbench 1, and a controller 5 is fixedly installed on the front surface of the support plate 4. The hydraulic cylinder 10 and the feeding assembly are both electrically connected to the controller 5. During operation, the bottom of the support pad is first placed against a flat ground to ensure the stability of the equipment. After the equipment is stabilized, the data cable to be crimped is placed on the feeding assembly for feeding, eliminating the need for manual feeding and avoiding operational errors or inaccurate feeding that could affect production efficiency. When the material is fed between crimping head 1 6 and crimping head 2 7, the controller 5 controls the hydraulic cylinder 10 to move crimping head 1 6 for crimping. The extension and retraction limit of the telescopic rod 9 makes the movement of crimping head 1 6 more stable, resulting in better performance. At the same time, the drawer 8 facilitates the storage of data cables.
[0018] The feeding assembly includes a moving component located inside and above the workbench 1. The top of the moving component extends to the top of the workbench 1, and a guide plate 3 is fixedly installed on the top of the moving component. A limiting component is provided inside the guide plate 3. The guide plate 3 corresponds to the first end-cutting head 6 and the second end-cutting head 7. During operation, the moving component drives the data cable clamped by the limiting component inside the guide plate 3 to be fed. The feeding distance can be precisely controlled so that the end of the data cable is placed between the first end-cutting head 6 and the second end-cutting head 7, which facilitates subsequent end-cutting processing.
[0019] The moving component includes an inner groove 11 formed above the interior of the workbench 1. A motor 15 is fixedly installed on the right side inside the inner groove 11. A threaded rod 12 is fixedly connected to the output end of the motor 15. The left end of the threaded rod 12 is rotatably connected to the left side inside the inner groove 11. An internal threaded block 13 is threadedly connected to the outer surface of the threaded rod 12. A through-type limiting groove 2 is formed on the upper surface inside the inner groove 11. A limiting block 14 is slidably connected inside the limiting groove 2. The bottom and top ends of the limiting block 14 are fixedly connected to the internal threaded block 13 and the guide plate 3, respectively. During operation, the controller 5 controls the motor 15 to be powered on and operate. After the motor 15 operates, it drives the threaded rod 12 to rotate. After rotation, the internal threaded block 13 connected to it moves, and the internal threaded block 13 moves, causing the limiting block 14 to slide inside the limiting groove 2. The movement of the limiting block 14 causes the guide plate 3 to move. Then, the movement of the guide plate 3 causes the data cable placed inside it to move between the terminal crimping head 6 and the terminal crimping head 7 for crimping. The controller 5 can control the rotation of the motor 15, so that the guide plate 3 can move precisely a specified distance, which makes it easy to feed the data cable between the terminal crimping head 6 and the terminal crimping head 7, and makes it easy to accurately control the feeding distance and facilitate subsequent terminal crimping. This eliminates the need for manual feeding of the wire and avoids errors caused by manual feeding that affect subsequent production efficiency.
[0020] The limiting component includes a through-hole placement groove 16 located above the center of the guide plate 3. The front surface of the placement groove 16 has a through-hole opening, and the lower rear surface of the opening has a scale groove 17. During operation, the placement groove 16 facilitates the placement of data cables that need to be terminal-cut on the guide plate 3, and the scale groove 17 allows the end of the data cable that needs to be terminal-cut to move out of the guide plate 3 by a specified distance each time it is placed, and facilitates the precise extension of the data cable out of the guide plate 3, thereby facilitating more accurate terminal-cutting in the future.
[0021] Electric lifting rods 18 are fixedly installed on the top left and right sides of the guide plate 3. The output end of the electric lifting rod 18 extends into the placement slot 16. An arc-shaped clamping plate 19 is fixedly connected to the output end of the electric lifting rod 18. During operation, the electric lifting rod 18 is powered on to drive the clamping plate 19 to move and clamp the data cable placed in the placement slot 16, so that the data cable is placed stably in the placement slot 16.
[0022] The placement groove 16 has sliding grooves 20 on both the left and right sides of its rear surface. A slider 21 is slidably connected inside the sliding groove 20 and is fixedly connected to the clamping plate 19. During operation, the slider 21 moves the clamping plate 19 by sliding inside the sliding groove 20, making the movement of the clamping plate 19 more stable.
[0023] Example 2 Please see Figure 5 As shown in the first embodiment, as another implementation of this utility model, handles 22 are fixedly connected to the upper part of the left and right sides of the workbench 1; during operation, the handles 22 facilitate the movement of the workbench 1 and the handling of this equipment.
[0024] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0025] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. An automatic terminal crimping device for data cable production, comprising a workbench (1), wherein support pads are fixedly connected to the four corners of the bottom of the workbench (1), and a drawer (8) is provided inside the workbench (1). characterized in that An L-shaped support plate (4) is fixedly connected to the right side of the top center of the workbench (1). A hydraulic cylinder (10) is fixedly installed inside the support plate (4). The output end of the hydraulic cylinder (10) extends to the outside of the support plate (4). A first end-cutting head (6) is fixedly connected to the output end of the hydraulic cylinder (10). A second end-cutting head (7) is fixedly connected to the top of the workbench (1) at the corresponding position of the first end-cutting head (6). A telescopic rod (9) is fixedly installed in front and behind the second end-cutting head (7). The top end of the telescopic rod (9) extends to the outside of the second end-cutting head (7). The top end of the telescopic rod (9) is fixedly connected to the bottom of the first end-cutting head (6). A feeding assembly is provided on the top left side of the workbench (1), and a controller (5) is fixedly installed on the front surface of the support plate (4). The hydraulic cylinder (10) and the feeding assembly are both electrically connected to the controller (5).
2. The automatic terminal crimping device for data line production of claim 1, wherein: The feeding assembly includes a moving component located inside the workbench (1) and extending to the top of the workbench (1). A guide plate (3) is fixedly installed on the top of the moving component. A limit component is provided inside the guide plate (3). The guide plate (3) corresponds to the end-cutting head one (6) and the end-cutting head two (7).
3. The automatic terminal crimping device for data line production according to claim 2, characterized in that: The moving component includes an inner groove (11) opened above the inside of the workbench (1). A motor (15) is fixedly installed on the right side inside the inner groove (11). A threaded rod (12) is fixedly connected to the output end of the motor (15). The left end of the threaded rod (12) is rotatably connected to the left side inside the inner groove (11). An inner threaded block (13) is threadedly connected to the outer surface of the threaded rod (12). A through-type limiting groove (2) is opened on the upper surface inside the inner groove (11). A limiting block (14) is slidably connected inside the limiting groove (2). The bottom end and top end of the limiting block (14) are fixedly connected to the inner threaded block (13) and the guide plate (3) respectively.
4. The automatic terminal crimping device for data line production according to claim 3, characterized in that: The limiting component includes a through placement groove (16) located above the center of the guide plate (3). The front surface of the placement groove (16) has a through slot, and the lower rear surface of the slot has a scale groove (17).
5. The automatic terminal-crimping device for data line production according to claim 4, characterized in that: Electric lifting rods (18) are fixedly installed on the top left and right sides of the guide plate (3). The output end of the electric lifting rod (18) extends into the placement groove (16). An arc-shaped clamping plate (19) is fixedly connected to the output end of the electric lifting rod (18).
6. The automatic terminal-crimping device for data line production according to claim 5, characterized in that: The placement groove (16) has sliding grooves (20) on both the left and right sides of the rear surface. A slider (21) is slidably connected inside the sliding groove (20), and the slider (21) is fixedly connected to the clamping plate (19).
7. The automatic terminal-crimping device for data line production according to claim 6, characterized in that: The workbench (1) has handles (22) fixedly connected to the top of the left and right sides.