A wire cabling device

Abstract

This utility model discloses a wire arrangement device, belonging to the field of wire arrangement. The device includes a machine base, and a clamping assembly, a wire feeding and cutting mechanism, wire clamps, and a wire fixing mechanism mounted on the machine base. The wire fixing mechanism and the wire feeding and cutting mechanism are arranged side-by-side. The clamping end of the clamping assembly is located in front of the wire feeding and cutting mechanism and the wire fixing mechanism. The wire fixing mechanism has several insertion holes, and a wire clamp with several wire grooves is located in front of the wire fixing mechanism, with each groove corresponding to one of the insertion holes. This utility model's wire arrangement device, through the coordinated operation of the clamping assembly, the wire feeding and cutting mechanism, the fixing base, and the wire clamps, achieves precise feeding, cutting, placement, and fixing of wires of different lengths, significantly reducing manpower input and improving production efficiency.

Description

Technical Field

[0001] This utility model belongs to the field of wire cabling, and in particular relates to a wire cabling device. Background Technology

[0002] In the assembly of electronic devices, cables serve as the key carriers connecting different components, and the rationality and stability of their routing directly affect the overall performance and reliability of the equipment. However, due to structural differences between the circuit boards at both ends of electronic products, the corresponding pin positions are inconsistent. In addition, the internal space layout of the chassis limits the cables, so they usually need to be bent at specific angles to meet the requirements of the routing path.

[0003] The combined effects of pin differences and bending requirements result in diverse cable lengths for connections at different locations. Different pins correspond to different connection points, and the required cable length must be precisely matched to avoid problems such as internal clutter and signal interference due to excessively long cables, or excessive connection tension and poor contact due to excessively short cables.

[0004] Currently, the industry generally uses manual methods for wiring these different lengths of wire: operators need to manually place the wires in designated positions according to preset wiring requirements, comparing each wire's length with the actual length, and then fix them in place. However, this manual wiring method has significant drawbacks: on the one hand, it requires a large amount of manpower, especially in mass production scenarios, where the efficiency of manually placing and fixing each wire is low, severely restricting the overall production progress; on the other hand, manual operation relies on the operator's experience and attention to detail, and when faced with a large number of wires of similar length, it is very easy to encounter problems such as incorrect placement and length mismatch, leading to quality risks such as wire connection failure and equipment malfunction, increasing subsequent rework costs and the difficulty of quality control. Utility Model Content

[0005] The purpose of this invention is to provide a wire routing device to overcome at least one of the above-mentioned defects in the prior art.

[0006] To achieve this objective, the present invention adopts the following technical solution:

[0007] This utility model provides a wire laying device, including a machine base, and a clamping component, a wire feeding and cutting mechanism, a wire clamp, and a wire fixing mechanism disposed on the machine base. The wire fixing mechanism and the wire feeding and cutting mechanism are arranged side by side. The clamping end of the clamping component is located in front of the wire feeding and cutting mechanism and the wire fixing mechanism. The wire fixing mechanism has a number of insertion holes. A wire clamp is disposed in front of the wire fixing mechanism. The wire clamp has a number of wire grooves, and the number of wire grooves corresponds one-to-one with the number of insertion holes.

[0008] Preferably, the clamping assembly includes an X-axis linear module, a first Y-axis linear module, a first Z-axis linear module, and a finger cylinder. The X-axis linear module is fixed to the machine base, the moving end of the X-axis linear module is fixed to the first Y-axis linear module, the moving end of the first Y-axis linear module is fixed to the first Z-axis linear module, and the moving end of the first Z-axis linear module is fixed to the finger cylinder. The finger cylinder is located in front of the wire feeding and cutting mechanism and the wire fixing mechanism.

[0009] Preferably, the wire feeding and cutting mechanism includes a wire feeding drum, a tensioning assembly, a wire feeding assembly, and a cutting assembly, which are arranged sequentially from back to front. The clamping end of the clamping assembly is located in front of the cutting assembly, and the wire feeding drum is located below the tensioning assembly.

[0010] Preferably, the wire feeding assembly includes a spacing adjustment component, two sets of wire feeding wheel groups, a synchronous belt, a first synchronous pulley, a second synchronous pulley, a first motor, a first guide rail, and a first slider. The machine base is fixed with the first guide rail, and the first guide rail is slidably connected to two first sliders arranged vertically opposite each other. The two sets of wire feeding wheel groups are respectively fixed to the two first sliders. The spacing adjustment component has two adjustment ends, and the two sets of wire feeding wheel groups are respectively connected to the two adjustment ends. The first motor is fixed to the machine base, and the output end of the first motor is fixed with a first synchronous pulley. Each set of wire feeding wheel groups is fixed with a second synchronous pulley, and the first synchronous pulley and the second synchronous pulley are connected by a synchronous belt drive.

[0011] Preferably, the wire feeding assembly further includes a second guide rail, a second slider, a stop, a spring, and a tensioning wheel. The second guide rail and the stop are both fixed to the machine base. The second slider is slidably connected to the second guide rail. The tensioning wheel is rotatably connected to the second slider. The timing belt passes around the tensioning wheel. One end of the second slider is connected to a spring, and one end of the spring is connected to the stop.

[0012] Preferably, the spacing adjustment component includes a second motor, a bidirectional ball screw, and a bearing housing. The second motor and the bearing housing are both fixed to the machine base. One end of the bidirectional ball screw is connected to the second motor, and the other end of the bidirectional ball screw is inserted into the bearing housing. Two sets of wire feeding wheels are respectively connected to the two adjustment ends of the bidirectional ball screw.

[0013] Preferably, the wire fixing mechanism includes a second Z-axis linear module, a second Y-axis linear module, a mounting platform, a slide cylinder, a push plate, and a fixing seat. The moving end of the second Z-axis linear module is fixed to the second Y-axis linear module, the moving end of the second Y-axis linear module is fixed to the mounting platform, the slide cylinder is fixed to the mounting platform, the sliding end of the slide cylinder is fixed to the push plate, and the fixing seat is detachably installed on the mounting platform and located in front of the push plate.

[0014] Preferably, the fixing base includes a first mounting base, a base, a torsion spring, a first shaft, a second shaft, and a fixing arm. The first mounting base is detachably mounted on the mounting platform. The base is mounted on the first mounting base. The base has a plurality of insertion holes spaced apart along its length. The base above each insertion hole has an accommodating space. The first shaft and the second shaft are fixed inside the base. Both the first shaft and the second shaft pass through the accommodating space. Each accommodating space is provided with a torsion spring and a fixing arm. The fixing arm is rotatably connected to the first shaft. The torsion spring is fixedly sleeved on the second shaft. The bottom end of the fixing arm extends into the insertion hole. The top end of the fixing arm passes through the accommodating space and extends outside the base, and is located in front of the push plate. One end of the torsion spring abuts against the base, and the other end of the torsion spring abuts against the fixing arm.

[0015] Preferably, the base includes a first base, a second base, and a third base. The top of the first base is detachably connected to the second base. The first base has a plurality of first slots spaced apart along its length. The second base has a plurality of second slots spaced apart along its length. The first slots and the second slots enclose a socket. A receiving space is disposed in the second base and communicates with the second slots. The third base is detachably connected to the top of the second base and is located behind the receiving space. There is a channel between the third base and the second base. One end of a torsion spring is inserted into the channel and abuts against the bottom wall of the third base.

[0016] Preferably, the first seat has an observation hole located behind the first slot, and the first seat is fitted with a baffle strip located behind the observation hole.

[0017] Preferably, it further includes a second mounting base and a wire pressing frame. The second mounting base is fixed to the machine base. The front side of the second mounting base has a limiting slide. The bottom arm of the wire pressing frame is slidably connected to the limiting slide. The top arm of the wire pressing frame is located above the second mounting base. The wire clamp is detachably installed on the second mounting base and is located behind the top arm of the wire pressing frame. The wire clamp includes an upper clamping plate, a lower clamping plate, and a locking buckle. The upper surface of the lower clamping plate has several wire grooves. The upper clamping plate is located above the lower clamping plate and is hinged to the lower clamping plate. The locking buckle is located on the lower clamping plate and is used to lock the upper clamping plate to press and fix the wire in the wire groove.

[0018] The beneficial effects of this utility model are as follows:

[0019] 1. Through the coordinated operation of the clamping components, wire feeding and cutting mechanism, fixing base and wire clamp, the precise feeding, cutting, placement and fixing of wires of different lengths are realized, which greatly reduces manpower input and improves production efficiency.

[0020] 2. By using the pre-guiding and auxiliary tension adjustment of the tensioning component, and in conjunction with the adjustment of the spacing of the wire feeding wheel group by the spacing adjustment component in the wire feeding component, it can adapt to the precise feeding and cutting of wires of different thicknesses or diameters, avoid wire slippage and wire damage, and ensure the stability of the feeding and the consistency of the force.

[0021] 3. By using a tensioning pulley and spring, the tension of the timing belt is adjusted when the distance between the two sets of wire feeding pulleys is adjusted, thus avoiding over-tensioning of the timing belt and increasing its service life.

[0022] 4. The use of a bidirectional ball screw in conjunction with a second motor enables the wire feeding wheel group to move towards the center and away from each other simultaneously, providing precise and convenient control over the opening and closing of the wire feeding wheel group, while maintaining the centered clamping and conveying of the wire.

[0023] 5. The detachable mounting base allows for selection of mounting bases with different numbers of sockets or different socket spacings to accommodate cable routing operations with different pin requirements.

[0024] 6. Through the linkage design of torsion spring and fixed arm, the wire is automatically fixed upon insertion, and each wire can be fixed independently, avoiding the displacement of the already placed wires. It is compatible with wires of different lengths and specifications, can be perfectly integrated into automated production lines, reduce manual intervention and operation time, improve the convenience of operation, work efficiency and fixation stability, and meet the needs of high-efficiency production.

[0025] 7. The cable clamp is detachable and can be fitted with a detachable mounting base. Select the appropriate cable clamp according to the different mounting bases to ensure that the socket and the cable slot correspond one by one, and remove the clamp individually for subsequent operations on the cable. Attached Figure Description

[0026] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0027] Figure 2 This is a three-dimensional structural diagram of the clamping component of this utility model.

[0028] Figure 3 This is a three-dimensional structural diagram of the machine tool and wire feeding and cutting mechanism of this utility model.

[0029] Figure 4 This is a partial three-dimensional structural diagram of the wire feeding assembly of this utility model.

[0030] Figure 5 yes Figure 4 A magnified structural diagram of A in the middle.

[0031] Figure 6 This is a three-dimensional structural diagram of the wire feeding assembly and the cutting assembly of this utility model.

[0032] Figure 7 This is a three-dimensional structural diagram of the wire fixing mechanism of this utility model.

[0033] Figure 8 This is a three-dimensional structural diagram of the fixing base of this utility model.

[0034] Figure 9This is a three-dimensional exploded structural diagram of the fixing base of this utility model.

[0035] Figure 10 This is a three-dimensional structural diagram of the first seat of this utility model.

[0036] Figure 11 This is a top view of the fixed base of this utility model.

[0037] Figure 12 yes Figure 11 Schematic diagram of the cross-sectional structure along the BB direction.

[0038] Figure 13 This is a three-dimensional exploded view of the second mounting base, wire clamp, and wire clip of this utility model.

[0039] Figure 14 This is a three-dimensional structural diagram of the wire clamp of this utility model.

[0040] The labels in the attached diagram are as follows: 1-Machine base, 2-Clamping assembly, 3-Wire feeding and cutting mechanism, 4-Wire clamp, 5-Wire fixing mechanism, 21-X-axis linear module, 22-First Y-axis linear module, 23-First Z-axis linear module, 24-Finger cylinder, 31-Cutting assembly, 32-Wire feeding drum, 33-Tensioning assembly, 34-Wire feeding assembly, 341-Wire feeding wheel assembly, 342-Gap adjustment component, 343-Synchronous belt, 344-First synchronous pulley, 345-Second synchronous pulley, 346-First motor, 347-First guide rail, 348-First slider, 349-Second guide rail, 3410-Second slider, 3411-Stop, 3412-Spring, 3413-Tensioning wheel, 3421-Second motor, 3422- Bidirectional ball screw, 3423-bearing housing, 51-second Z-axis linear module, 52-second Y-axis linear module, 53-mounting platform, 54-slide cylinder, 55-push plate, 56-fixed seat, 561-first mounting seat, 562-base, 563-torsion spring, 564-first shaft, 565-second shaft, 566-fixed arm, 567-insertion hole, 568-accommodating space, 5621-first seat, 5622-second seat, 5623-third seat, 5624-first slot, 5625-second slot, 5626-insertion channel, 5627-observation hole, 5628-stop bar, 6-second mounting seat, 7-clipping frame, 8-limiting slide, 41-upper clamping plate, 42-lower clamping plate, 43-lock, 44-wire groove. Detailed Implementation

[0041] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments.

[0042] Contents not described in detail in this specification are existing technologies known to those skilled in the art. In the description of this utility model, it should be understood that terms such as "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are used only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as limiting this utility model. Furthermore, terms such as "first," "second," and "third," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0043] like Figures 1 to 14 As shown, this embodiment provides a wire routing device, including a machine base 1, and a clamping assembly 2, a wire feeding and cutting mechanism 3, a wire clamp 4, and a wire fixing mechanism 5 disposed on the machine base 1. The wire fixing mechanism 5 is arranged side by side with the wire feeding and cutting mechanism 3. The clamping end of the clamping assembly 2 is located in front of the wire feeding and cutting mechanism 3 and the wire fixing mechanism 5. The wire fixing mechanism 5 has a plurality of insertion holes 567, and the position of each insertion hole 567 corresponds one-to-one with the pin position of the target circuit board. A wire clamp 4 is disposed in front of the wire fixing mechanism 5, and the wire clamp 4 has a plurality of wire grooves 44, and the plurality of wire grooves 44 correspond one-to-one with the plurality of insertion holes 567.

[0044] The wire feeding and cutting mechanism 3 feeds the wire forward, and the clamping component 2 simultaneously clamps the wire. The wire feeding and cutting mechanism 3 then cuts the wire to obtain a single wire of the required length. The clamping component 2 moves the cut wire to the front of the target socket 567 of the wire fixing mechanism 5, and then drives the wire backward to insert it into the corresponding socket 567, completing the initial fixing of the single wire. This process is repeated until all the sockets 567 of the wire fixing mechanism 5 are fixed with the required wire. The wire fixing mechanism 5 moves the entire row of fixed wires downward (at this time, the wire clamp 4 is in the open state). Since the wire grooves 44 of the wire clamp 4 correspond one-to-one with the sockets 567 of the wire fixing mechanism 5, the wire fixing mechanism 5 can directly move downward to accurately place the entire row of wires into each wire groove 44 without manual intervention. After the entire row of cables is placed into the cable tray 44, the clamping component 2 moves the cables forward, allowing them to pass through the cable clamp 4. Then, the operator manually closes the cable clamp 4 to fix and limit the entire row of cables, completing the cable laying operation for cables of different lengths. If further processing of the laid cables is required, the cable fixing mechanism 5 releases its grip on the cables, and the operator can remove the cable clamp 4.

[0045] By utilizing the coordinated operation of clamping component 2, wire feeding and cutting mechanism 3, and wire fixing mechanism 5, the equipment can automatically complete the feeding, cutting, placement, and fixing of wires, eliminating the need for manual operation of each wire individually, significantly reducing labor input and improving production efficiency. The wire grooves 44 of the wire clamp 4 correspond one-to-one with the insertion holes 567 of the wire fixing mechanism 5, ensuring precise positioning of each wire and avoiding positional deviations that may occur during manual operation, thus improving the accuracy and consistency of wire routing. The wire feeding and cutting mechanism 3 can precisely cut the wire according to preset parameters. Combined with the design of the wire fixing mechanism 5, it can flexibly handle the routing needs of wires of different lengths, suitable for complex scenarios where the pin positions on the circuit boards at both ends of the product are different.

[0046] The clamping assembly 2 includes an X-axis linear module 21, a first Y-axis linear module 22, a first Z-axis linear module 23, and a finger cylinder 24. The X-axis linear module 21 is fixed to the machine base 1. The first Y-axis linear module 22 is fixed to the moving end of the X-axis linear module 21. The first Z-axis linear module 23 is fixed to the moving end of the first Y-axis linear module 22. The finger cylinder 24 is fixed to the moving end of the first Z-axis linear module 23. The finger cylinder 24 is located in front of the wire feeding and cutting mechanism 3 and the wire fixing mechanism 5. Through the linkage between the X-axis linear module 21 and the first Z-axis linear module 23, the finger cylinder 24 is moved to the wire output path of the wire feeding and cutting mechanism 3, waiting for the wire to be fed. After the wire feeding and cutting mechanism 3 feeds the wire forward to the specified length, the finger cylinder 24 closes to clamp the wire. The X-axis linear module 21 and the first Z-axis linear module 23 work together to move the finger cylinder 24 holding the wire to the front of the target socket 567 of the wire fixing mechanism 5. The first Y-axis linear module 22 then drives the finger cylinder 24 to move backward, accurately inserting the wire into the corresponding socket 567 to complete the fixing. Through the combination of the three-axis linear modules, high-precision movement of the finger cylinder 24 in three-dimensional space is achieved, which can adapt to the wire arrangement requirements of different pin positions and effectively solve the problems of low efficiency and error in manual wire arrangement.

[0047] The wire feeding and cutting mechanism 3 includes a wire feeding drum 32, a tensioning component 33, a wire feeding component 34, and a cutting component 31. The tensioning component 33, the wire feeding component 34, and the cutting component 31 are arranged sequentially from back to front. The clamping end of the clamping component 2 is located in front of the cutting component 31, and the wire feeding drum 32 is located below the tensioning component 33. The wire feeding assembly 34 includes a spacing adjustment component 342, two sets of wire feeding wheel sets 341, a timing belt 343, a first timing pulley 344, a second timing pulley 345, a first motor 346, a first guide rail 347, and a first slider 348. The machine base 1 is fixed with the first guide rail 347, and the first guide rail 347 is slidably connected to two first sliders 348 arranged vertically opposite each other. The two sets of wire feeding wheel sets 341 are respectively fixed to the two first sliders 348. The spacing adjustment component 342 has two adjustment ends, and the two sets of wire feeding wheel sets 341 are respectively connected to the two adjustment ends. The first motor 346 is fixed to the machine base 1, and the output end of the first motor 346 is fixed with the first timing pulley 344. Each set of wire feeding wheel sets 341 is fixed with a second timing pulley 345. The first timing pulley 344 and the second timing pulley 345 are connected by a timing belt 343. The entire roll of wire is wound on the unwinding drum 32, and then passes through the tensioning assembly 33 for tension adjustment. It is then fed through the wire feeding assembly 34 and cut by the cutting assembly 31. The first motor 346 rotates, driving the first synchronous pulley 344 and the second synchronous pulley 345 via the synchronous belt 343, causing the two sets of wire feeding rollers 341 to rotate and perform the wire feeding operation. The cooperation of the first guide rail 347 and the first slider 348 ensures smoother up-and-down movement of the wire feeding rollers 341, guaranteeing stable wire feeding.

[0048] The tensioning assembly 33 provides pre-guidance and auxiliary tension adjustment to accommodate precise wire feeding and cutting operations of wires with different thicknesses or diameters. This avoids wire slippage due to insufficient tension or wire damage due to excessive tension, ensuring horizontal wire conveying. Furthermore, the spacing adjustment component 342 adjusts the distance between the upper and lower sets of wire feeding rollers 341, controlling the clamping degree of the wire to effectively convey wires of different thicknesses or diameters. Regardless of the wire's thickness or diameter, the same force is applied to the wire.

[0049] The wire feeding assembly 34 also includes a second guide rail 349, a second slider 3410, a stop block 3411, a spring 3412, and a tensioning wheel 3413. The second guide rail 349 and the stop block 3411 are both fixed to the machine base 1. The second slider 3410 is slidably connected to the second guide rail 349. The tensioning wheel 3413 is rotatably connected to the second slider 3410. The synchronous belt 343 passes around the tensioning wheel 3413. One end of the second slider 3410 is connected to the spring 3412, and one end of the spring 3412 is connected to the stop block 3411. By combining the tensioning wheel 3413 with the spring 3412, the tension of the synchronous belt 343 is adjusted when the distance between the two sets of wire feeding wheels 341 is adjusted, preventing over-tensioning of the synchronous belt 343 and increasing its service life.

[0050] The spacing adjustment component 342 includes a second motor 3421, a bidirectional ball screw 3422, and a bearing housing 3423. Both the second motor 3421 and the bearing housing 3423 are fixed to the machine base 1. One end of the bidirectional ball screw 3422 is connected to the second motor 3421, and the other end is inserted into the bearing housing 3423. Two sets of wire feeding rollers 341 are respectively connected to the two adjusting ends of the bidirectional ball screw 3422. By using the bidirectional ball screw 3422 in conjunction with the second motor 3421, the wire feeding rollers 341 can simultaneously move closer together and simultaneously move away from each other, providing precise and convenient control over the opening and closing of the wire feeding rollers 341, while maintaining centered clamping and conveying of the wire. In this embodiment, both the first motor 346 and the second motor 3421 are servo motors.

[0051] The wire fixing mechanism 5 includes a second Z-axis linear module 51, a second Y-axis linear module 52, a mounting platform 53, a slide cylinder 54, a push plate 55, and a fixing seat 56. The moving end of the second Z-axis linear module 51 is fixed to the second Y-axis linear module 52, and the moving end of the second Y-axis linear module 52 is fixed to the mounting platform 53. The slide cylinder 54 is fixed to the mounting platform 53, and the sliding end of the slide cylinder 54 is fixed to the push plate 55. The fixing seat 56 is detachably mounted on the mounting platform 53 and is located in front of the push plate 55. The second Z-axis linear module 51 enables the fixing seat 56 to move up and down, and the second Y-axis linear module 52 enables the fixing seat 56 to move back and forth. The detachable fixing seat 56 allows for the selection of different numbers of sockets 567 or fixing seats with different spacing between sockets 567, to adapt to wire routing operations with different pin requirements.

[0052] The fixed base 56 includes a first mounting base 561, a base 562, a torsion spring 563, a first shaft 564, a second shaft 565, and a fixed arm 566. In this embodiment, the first mounting base 561 is detachably mounted to the mounting platform 53 by bolts. In other embodiments, other methods can also be used to achieve detachable connection. The base 562 is mounted on the first mounting base 561. The base 562 has a plurality of insertion holes 567 spaced apart along its length. Each insertion hole 567 is above a receiving space 568. A first shaft 564 and a second shaft 565 are fixed inside the base 562. Both the first shaft 564 and the second shaft 565 pass through the receiving space 568. Each receiving space 568 is provided with a torsion spring 563 and a fixing arm 566. The fixing arm 566 is rotatably connected to the first shaft 564. The torsion spring 563 is fixedly sleeved on the second shaft 565. The bottom end of the fixing arm 566 extends into the insertion hole 567. The top end of the fixing arm 566 passes through the receiving space 568 and extends out of the base 562 and is located in front of the push plate 55. The rear end of the torsion spring 563 abuts against the base 562, and the front end of the torsion spring 563 abuts against the fixing arm 566. In use, align the cable with the socket 567, then push the cable backward to insert it into the socket 567. During insertion, the lower part of the fixing arm 566 swings backward, compressing the torsion spring 563. Once insertion is complete, release the cable, the torsion spring 563 returns to its original position, and the lower part of the fixing arm 566 swings forward to hold the cable in place, achieving automatic cable fixation. To unlock and remove the cable as a whole, the slide cylinder 54 moves the push plate 55 forward, pushing the upper parts of all fixing arms 566 forward, causing the lower parts of the fixing arms 566 to swing backward away from the cable, allowing the cable to be removed as a whole. After removal, the slide cylinder 54 retracts and resets, moving the push plate 55 backward to its original position, removing the pushing force on the upper parts of the fixing arms 566. Under the action of the torsion spring 563, the fixing arms 566 return to their original position.

[0053] This mounting bracket 56, through the linkage design of the torsion spring 563 and the fixing arm 566, automatically fixes the wire upon insertion, avoiding the tedious process of repeated manual adjustments. When the wire is inserted into the socket 567, the cooperation between the fixing arm 566 and the torsion spring 563 can respond quickly and accurately lock the wire, ensuring that each wire is in the predetermined position. The high fixing accuracy effectively improves the accuracy and stability of wire positioning, providing a reliable foundation for subsequent wiring.

[0054] Each cable can be independently and automatically secured, a feature that prevents the already placed cables from shifting during the cabling process. There's no need to worry about the stability of the placed cables, resulting in a smoother operation and significantly improved convenience and efficiency. Furthermore, this mounting bracket 56 is also suitable for cables of different lengths and specifications, effectively solving the problem of securing special-sized cables in existing technologies.

[0055] This design is perfectly suited for automated production lines, reducing manual intervention and labor costs, while significantly shortening the time for fixing and disassembling wires, thus improving production efficiency. Compared to the traditional method of manually placing each wire into the fixture one by one, this mounting base 56 enables batch and rapid operation, meeting the needs of efficient production in modern manufacturing.

[0056] The base 562 includes a first base 5621, a second base 5622, and a third base 5623. The top of the first base 5621 is detachably connected to the second base 5622. The first base 5621 is provided with a plurality of first slots 5624 spaced apart along its length. The second base 5622 is provided with a plurality of second slots 5625 spaced apart along its length. The first slots 5624 and the second slots 5625 enclose to form an insertion hole 567. An accommodating space 568 is provided in the second base 5622 and communicates with the second slots 5625. The third base 5623 is detachably connected to the top of the second base 5622 and is located behind the accommodating space 568. There is an insertion channel 5626 between the third base 5623 and the second base 5622. One end of the torsion spring 563 is inserted into the insertion channel 5626 and abuts against the bottom wall of the third base 5623. The first slot 5624 and the second slot 5625 are machined separately. This allows for effective control of surface polishing during processing, avoiding insufficient polishing inside the slots that could lead to wire scratches caused by one-piece machining. This ensures the integrity and surface quality of the wire, providing a high-quality material foundation for subsequent production. The detachable third socket 5623 facilitates the installation of the torsion spring 563 and provides a limiting wall to ensure that the torsion spring 563 stably provides effective torque, while also improving the convenience of assembly and maintenance.

[0057] The first mounting bracket 5621 has an observation hole 5627 located behind the first slot 5624. A stop bar 5628 is embedded in the first mounting bracket 5621, located behind the observation hole 5627. The observation hole 5627 facilitates observation of whether the wire is inserted correctly; if a problem occurs, the mounting bracket 56 can be removed for inspection. The stop bar 5628 controls the insertion length, ensuring a uniform wire insertion length.

[0058] The system includes a second mounting base 6 and a wire pressing frame 7. The second mounting base 6 is fixed to the machine base 1. The front side of the second mounting base 6 has a limiting slide rail 8. The bottom arm of the wire pressing frame 7 is slidably connected to the limiting slide rail. The top arm of the wire pressing frame 7 is located above the second mounting base 6. The wire clamp 4 is detachably installed on the second mounting base 6 and is located behind the top arm of the wire pressing frame 7. The wire clamp 4 includes an upper clamping plate 41, a lower clamping plate 42, and a locking buckle 43. The upper surface of the lower clamping plate 42 has several wire grooves 44. The upper clamping plate 41 is located above the lower clamping plate 42 and is hinged to the lower clamping plate 42. The locking buckle 43 is located on the lower clamping plate 42 and is used to lock the upper clamping plate 41 to press and fix the wire in the wire groove 44. After the wire is placed in the wire groove 44 and passes through the wire groove 44, the wire pressing frame 7 is manually pushed to the right. The top arm of the wire pressing frame 7 presses down on the wire to prevent the wire from falling out of the wire groove 44. Finally, close the upper clamp 41 to fix and limit the wire, and then lock the latch 43. When needed, remove the wire clip 4 from the second mounting base 6. In this embodiment, an elastic latch (spring 3412 + latch) is provided on the left side of the second mounting base 6. The spring 3412 provides a pushing force to push the latch to the right against the lower clamp 42, thereby installing the wire clip 4 at the second mounting base 6. To remove the wire clip 4, simply pull it upwards. In other embodiments, other methods can be used to make the wire clip 4 detachable. The detachable wire clip 4 is adapted to the detachable fixing base 56. Select the corresponding wire clip 4 according to the different fixing bases 56 to ensure that the socket 567 corresponds one-to-one with the wire groove 44, and remove it individually for subsequent operations on the wire.

[0059] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A wire wiring device, characterized in that: It includes a machine base (1), and a clamping assembly (2), a wire feeding and cutting mechanism (3), a wire clamp (4), and a wire fixing mechanism (5) disposed on the machine base (1); The wire fixing mechanism (5) and the wire feeding and cutting mechanism (3) are arranged side by side; The clamping end of the clamping assembly (2) is located in front of the wire feeding and cutting mechanism (3) and the wire fixing mechanism (5); The wire fixing mechanism (5) has a plurality of insertion holes (567); A wire clamp (4) is provided in front of the wire fixing mechanism (5); The wire clamp (4) has a plurality of wire grooves (44), and the plurality of wire grooves (44) correspond one-to-one with the plurality of sockets (567).

2. The wire routing equipment according to claim 1, characterized in that: The clamping assembly (2) includes an X-axis linear module (21), a first Y-axis linear module (22), a first Z-axis linear module (23), and a finger cylinder (24); The X-axis linear module (21) is fixed to the machine base (1), and the moving end of the X-axis linear module (21) is fixed with a first Y-axis linear module (22), and the moving end of the first Y-axis linear module (22) is fixed with a first Z-axis linear module (23). The moving end of the first Z-axis linear module (23) is fixed with a finger cylinder (24), which is located in front of the wire feeding and cutting mechanism (3) and the wire fixing mechanism (5).

3. The wire routing equipment according to claim 1, characterized in that: The wire feeding and cutting mechanism (3) includes a wire unloading drum (32), a tensioning assembly (33), a wire feeding assembly (34), and a cutting assembly (31); The tensioning assembly (33), the wire feeding assembly (34), and the cutting assembly (31) are arranged sequentially from back to front, and the clamping end of the clamping assembly (2) is located in front of the cutting assembly (31). The wire feeding drum (32) is located below the tensioning assembly (33).

4. The wire routing equipment according to claim 3, characterized in that: The wire feeding assembly (34) includes a spacing adjustment component (342), two sets of wire feeding wheel sets (341), a timing belt (343), a first timing wheel (344), a second timing wheel (345), a first motor (346), a first guide rail (347), and a first slider (348); The machine base (1) is fixed with a first guide rail (347), and the first guide rail (347) is slidably connected to two first sliders (348) arranged opposite each other. The two sets of wire feeding wheel sets (341) are respectively fixed to the two first sliders (348). The spacing adjustment member (342) has two adjustment ends, and the two sets of wire feeding wheel sets (341) are respectively connected to the two adjustment ends; The first motor (346) is fixed to the machine base (1); The output end of the first motor (346) is fixed with a first synchronous pulley (344); Each of the wire feeding wheel groups (341) is fixed with a second synchronous wheel (345); The first synchronous pulley (344) and the second synchronous pulley (345) are connected by a synchronous belt (343).

5. The wire routing equipment according to claim 4, characterized in that: The wire feeding assembly (34) also includes a second guide rail (349), a second slider (3410), a stop (3411), a spring (3412), and a tensioning wheel (3413); The second guide rail (349) and the stop block (3411) are both fixed to the machine base (1); The second slider (3410) is slidably connected to the second guide rail (349); The tensioning pulley (3413) is rotatably connected to the second slider (3410), and the timing belt (343) passes around the tensioning pulley (3413); One end of the second slider (3410) is connected to a spring (3412), and one end of the spring (3412) is connected to the stop (3411).

6. The wire routing equipment according to claim 4, characterized in that: The pitch adjustment component (342) includes a second motor (3421), a bidirectional ball screw (3422), and a bearing housing (3423); The second motor (3421) and bearing housing (3423) are both fixed to the machine base (1); One end of the bidirectional ball screw (3422) is connected to the second motor (3421), and the other end of the bidirectional ball screw (3422) is inserted into the bearing housing (3423); The two sets of wire feed rollers (341) are respectively connected to the two adjusting ends of the bidirectional ball screw (3422).

7. The wire routing equipment according to claim 1, characterized in that: The wire fixing mechanism (5) includes a second Z-axis linear module (51), a second Y-axis linear module (52), a mounting platform (53), a slide cylinder (54), a push plate (55), and a fixing seat (56); The moving end of the second Z-axis linear module (51) is fixed with a second Y-axis linear module (52), and the moving end of the second Y-axis linear module (52) is fixed with a mounting platform (53). The slide cylinder (54) is fixed to the mounting platform (53), and a push plate (55) is fixed to the sliding end of the slide cylinder (54); The fixing seat (56) is detachably installed on the mounting platform (53) and is located in front of the push plate (55).

8. The wire routing equipment according to claim 7, characterized in that: The fixed base (56) includes a first mounting base (561), a base (562), a torsion spring (563), a first shaft (564), a second shaft (565), and a fixed arm (566); The first mounting base (561) is detachably mounted on the mounting platform (53); The base (562) is mounted on the first mounting base (561); The base (562) is provided with a plurality of the aforementioned holes (567) spaced apart along its length, and the base (562) above each of the aforementioned holes (567) has an accommodating space (568). The base (562) has a first shaft (564) and a second shaft (565) fixed inside, both of which pass through the accommodating space (568). Each of the accommodating spaces (568) is provided with a torsion spring (563) and a fixing arm (566), the fixing arm (566) being rotatably connected to the first shaft (564), and the torsion spring (563) being fixedly sleeved on the second shaft (565); The bottom end of the fixing arm (566) extends into the insertion hole (567), and the top end of the fixing arm (566) passes through the receiving space (568) and extends outside the base (562), and is located in front of the push plate (55). One end of the torsion spring (563) abuts against the base (562), and the other end of the torsion spring (563) abuts against the fixed arm (566).

9. The wire routing equipment according to claim 8, characterized in that: The base (562) includes a first base (5621), a second base (5622), and a third base (5623); The top of the first seat (5621) is detachably connected to the second seat (5622); The first seat (5621) is provided with a plurality of first slots (5624) spaced apart along its length, and the second seat (5622) is provided with a plurality of second slots (5625) spaced apart along its length. The first slot (5624) and the second slot (5625) together form the insertion hole (567); The accommodating space (568) is disposed in the second seat (5622) and communicates with the second slot (5625); The third seat (5623) is detachably connected to the top of the second seat (5622) and is located behind the accommodating space (568); There is a channel (5626) between the third seat (5623) and the second seat (5622), and one end of the torsion spring (563) is inserted into the channel (5626) and abuts against the bottom wall of the third seat (5623).

10. The wire routing equipment according to claim 9, characterized in that: The first seat (5621) has an observation hole (5627) located behind the first slot (5624); The first seat (5621) is fitted with a baffle (5628), which is located behind the observation hole (5627).

11. The wire routing equipment according to claim 1, characterized in that: It also includes a second mounting base (6) and a wire clamp (7); The second mounting base (6) is fixed to the machine base (1); The front side of the second mounting base (6) has a limiting slide (8), the bottom arm of the wire pressing frame (7) is slidably connected to the limiting slide, and the top arm of the wire pressing frame (7) is located above the second mounting base (6); The wire clamp (4) is detachably mounted on the second mounting base (6) and is located behind the top arm of the wire clamp (7); The wire clamp (4) includes an upper clamp plate (41), a lower clamp plate (42), and a latch (43); The upper surface of the lower clamping plate (42) has a plurality of the grooves (44); The upper clamping plate (41) is located above the lower clamping plate (42) and is hinged to the lower clamping plate (42); The latch (43) is provided on the lower clamping plate (42) and is used to lock the upper clamping plate (41) to press and fix the wire in the wire groove (44).

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