An integrated device for cable laying
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-05
- Publication Date
- 2026-08-14
AI Technical Summary
敷设电缆前,需要在电缆敷设路段的末端布置牵引机,然后使用起重设备将电缆沟的盖板吊开,在这一准备过程中,需要吊装牵引机并固定到位,还需要吊开电缆沟的盖板,各设备需要互相配合,等待设备就位的时间长,电缆敷设的效率低
[0005]根据本实用新型实施例的用于电缆敷设的一体设备,至少具有如下有益效果:行走装置能够驱动车体移动,依赖行走装置能够实现起重装置和牵引装置的自转移,无需其他设备配合吊装;车体在移动过程中,还可以使用起重装置将沿途需要移动的物体吊开;车体到达预定位置后,通过牵引装置拉动电缆,完成电缆的敷设;支撑装置用于固定车体,在起重装置或牵引装置工作时,依赖支撑装置阻止车体移动。用于电缆敷设的一体设备能够完成自行走、吊放物体、牵引电缆移动等功能,无需多个设备配合使用,在电缆敷设前大大减少设备就位的时间,提高电缆敷设的效率。
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Figure CN224637658U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cable laying technology, and in particular to an integrated device for cable laying. Background Technology
[0002] In cities, high-voltage cables are often laid underground. The laying process involves the coordinated use of various equipment to complete the cable laying operation. Before laying the cable, a traction machine needs to be placed at the end of the cable laying section. Then, lifting equipment is used to remove the cover plate of the cable trench. This preparation process requires hoisting and securing the traction machine in place, as well as removing the cable trench cover plate. The various pieces of equipment need to coordinate with each other, resulting in long waiting times for equipment to be in place and low cable laying efficiency. Utility Model Content
[0003] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes an integrated device for cable laying, which can shorten the preparation time before cable laying and improve cable laying efficiency.
[0004] An integrated device for cable laying according to an embodiment of the present utility model includes a vehicle body; A walking device, which is connected to the vehicle body, is used to drive the vehicle body to move; A support device is connected to the vehicle body and is capable of supporting and fixing the vehicle body; A lifting device, which is installed on the vehicle body, is capable of lifting and placing objects; A traction device is provided on the vehicle body. The traction device is used to connect to the cable to be laid and is capable of pulling the cable to move.
[0005] The integrated cable laying device according to embodiments of this utility model has at least the following beneficial effects: the walking device can drive the vehicle body to move, and the self-transfer of the lifting device and traction device can be achieved by relying on the walking device, without the need for other equipment to cooperate in hoisting; during the movement of the vehicle body, the lifting device can also be used to lift away objects that need to be moved along the way; after the vehicle body reaches the predetermined position, the cable is pulled by the traction device to complete the cable laying; the support device is used to fix the vehicle body, and when the lifting device or traction device is working, the support device is used to prevent the vehicle body from moving. The integrated cable laying device can complete functions such as self-movement, lifting and placing objects, and pulling cable movement, without the need for multiple devices to cooperate, greatly reducing the equipment placement time before cable laying and improving the efficiency of cable laying.
[0006] According to some embodiments of the present invention, the traction device includes a traction rope and a take-up assembly. One end of the traction rope is wound around the take-up assembly, and the other end of the traction rope is used to fix a cable. The take-up assembly is capable of rotating and winding the traction rope.
[0007] According to some embodiments of the present invention, the traction device further includes a traction drive assembly, the traction rope is wound N times around the traction drive assembly and then wound around the take-up assembly, the traction drive assembly is rotatable to release and retract the traction rope, the rotation axis of the traction drive assembly is parallel to the rotation axis of the take-up assembly, wherein N≥2.
[0008] According to some embodiments of the present invention, the traction device further includes a guide wheel, the rotation axis of the guide wheel is parallel to the rotation axis of the traction drive assembly, and the winding path of the traction rope is sequentially the guide wheel, the traction drive assembly, and the take-up assembly.
[0009] According to some embodiments of the present invention, the traction device further includes a fixed bracket, which is detachably connected to the vehicle body, and the cable take-up assembly, the traction drive assembly, and the guide wheel are all disposed on the fixed bracket.
[0010] According to some embodiments of the present invention, the fixed bracket is provided with multiple support legs, each support leg including a fixed part and an extension part, the extension part being inserted into the fixed part, and a hydraulic drive component being provided between the extension part and the fixed part, the hydraulic drive component being capable of driving the extension part to move.
[0011] According to some embodiments of the present invention, the lifting device includes a lifting boom, a lifting cylinder, a winding assembly, a steel rope, and a hook. The lifting boom is hinged to the vehicle body. The lifting cylinder is drivenly connected to the lifting boom to drive the lifting boom to swing around the hinge point. One end of the steel rope is connected to the winding assembly, and the other end of the steel rope passes through the suspended end of the lifting boom and is connected to the hook.
[0012] According to some embodiments of the present invention, the cross-sectional shape of the lifting arm is a regular hexagon, and in the cross-section of the lifting arm, the connecting line between two opposite vertices of the regular hexagon is horizontally arranged.
[0013] According to some embodiments of the present invention, the vehicle body is provided with a slewing assembly, the slewing assembly is capable of rotating in a horizontal plane, and the crane arm is hinged to the slewing assembly.
[0014] According to some embodiments of the present invention, the walking device includes two sets of track wheels, which are symmetrically arranged on the vehicle body in a vertical plane.
[0015] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments, wherein: Figure 1 This is a schematic diagram of the integrated device for cable laying according to an embodiment of the present invention; Figure 2 This is a side view of an integrated device for cable laying according to an embodiment of the present invention; Figure 3 This is a schematic diagram of the traction device according to an embodiment of the present invention; Figure 4 This is a side view of the traction device according to an embodiment of the present utility model; Figure 5 This is a schematic diagram of the lifting device according to an embodiment of the present utility model; Figure 6 This is a schematic diagram of the cross-sectional structure of the crane boom according to an embodiment of the present invention; Figure 7 This is a schematic diagram of the structure of the integrated equipment for cable laying with the lifting device hidden, according to an embodiment of the present invention.
[0017] Icon labels: Vehicle body 100, walking device 200, track wheel 210, support device 300, lifting device 400, lifting boom 410, lifting cylinder 420, winding assembly 430, steel rope 440, hook 450, traction device 500, cable take-up assembly 510, traction drive assembly 520, guide wheel 530, fixed bracket 540, support leg 550, fixed part 551, extension part 552, slewing assembly 600. Detailed Implementation
[0018] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0019] In the description of this utility model, it should be understood that the orientation descriptions, such as up, down, etc., are based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0020] In the description of this utility model, "multiple" refers to two or more. The use of "first" and "second" is for distinguishing technical features only and should not be construed as indicating or implying relative importance, or implicitly indicating the number of technical features or their sequential relationship.
[0021] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.
[0022] Reference Figure 1 and Figure 2 As shown, an embodiment of the present invention provides an integrated device for cable laying, comprising a vehicle body 100, a traveling device 200, a supporting device 300, a lifting device 400, and a traction device 500.
[0023] The traveling device 200 is connected to the vehicle body 100 and is used to drive the vehicle body 100 to move; the supporting device 300 is connected to the vehicle body 100 and can support and fix the vehicle body 100; the lifting device 400 is installed on the vehicle body 100 and can lift and place objects; the traction device 500 is installed on the vehicle body 100 and is used to connect to the cable to be laid and can pull the cable to move.
[0024] The traveling device 200 drives the vehicle body 100 to move. The traveling device 200 enables the self-transfer of the lifting device 400 and the traction device 500 without the need for other equipment for hoisting. During the movement of the vehicle body 100, the lifting device 400 can also be used to lift away objects that need to be moved along the way, such as lifting open the cover of a cable trench to facilitate cable laying. Once the vehicle body 100 reaches the predetermined position, which is generally the end point of cable laying, the traction device 500 pulls the cable until the cable end is pulled to the laying endpoint, completing the cable laying. The support device 300 is used to fix the vehicle body 100. When the lifting device 400 or the traction device 500 is working, the support device 300 is needed to resist the reaction force and prevent the vehicle body 100 from moving.
[0025] The support device 300 specifically includes multiple telescopic support rods, one end of which is hinged to the vehicle body 100. The swing amplitude and extension length of the support rods are controlled by hydraulic drive. For example, a hydraulic cylinder can be used to drive the swing amplitude and extension length of the support rods. It's important to understand that, generally, the support device 300 only needs two states: a supported state and a non-supported state. Therefore, the retraction limit of the hydraulic cylinder can correspond to the non-supported state, and the extension limit can correspond to the supported state, meeting the usage requirements. In the supported state, the support device 300 has good contact with the bearing surface, which can be the ground.
[0026] Reference Figure 3 As shown, it can be understood that the traction device 500 includes a traction rope and a take-up assembly 510, one end of which is wound around the take-up assembly 510, and the other end of which is used to secure a cable. The take-up assembly 510 is capable of rotating and winding the traction rope.
[0027] Specifically, the take-up assembly 510 can be a cylindrical component driven by a motor to rotate. During the rotation, the traction rope is gradually tightened and wound around the take-up assembly 510. The traction rope is pulled by the take-up assembly 510, gradually pulling the cable at the other end of the traction rope to the position of the traction device 500, that is, the end point of the cable laying.
[0028] It is understood that the traction device 500 also includes a traction drive assembly 520. The traction rope is wound N times on the traction drive assembly 520 and then wound on the take-up assembly 510. The traction drive assembly 520 can rotate to take up and release the traction rope. The rotation axis of the traction drive assembly 520 is parallel to the rotation axis of the take-up assembly 510, where N≥2.
[0029] The traction drive assembly 520 can also be a scheme in which a motor drives the rotation of a cylindrical component. Adding the traction drive assembly 520 increases the tension of the traction rope. Specifically, after the traction rope wraps around the traction drive assembly 520 multiple times, the contact area between the traction rope and the traction drive assembly 520 increases, resulting in increased static friction. Therefore, the power of the motor in the traction drive assembly 520 can be increased, increasing torque and improving the tension on the traction rope, enabling the traction of longer distances and heavier cables. With the addition of the traction drive assembly 520, the cable traction force is mainly provided by the traction drive assembly 520, and the take-up assembly 510 is only used for winding and storing the traction rope, significantly reducing the output power of the take-up assembly 510.
[0030] Reference Figure 4As shown, it can be understood that the traction device 500 also includes a guide wheel 530, the rotation axis of which is parallel to the rotation axis of the traction drive assembly 520, and the winding path of the traction rope is, in sequence, the guide wheel 530, the traction drive assembly 520, and the take-up assembly 510.
[0031] The guide wheel 530 is used to change the transmission path of the traction rope, facilitating the optimization of the layout of the traction drive assembly 520 and the take-up assembly 510. Specifically, when the traction rope comes into frictional contact with the contours or edges of other equipment during movement, the guide wheel 530 can be installed at the contact point to reduce the frictional resistance of the traction rope and extend its service life.
[0032] Understandably, the traction device 500 also includes a fixed bracket 540, which is detachably connected to the vehicle body 100. The cable take-up assembly 510, the traction drive assembly 520, and the guide wheel 530 are all mounted on the fixed bracket 540.
[0033] The cable take-up assembly 510, traction drive assembly 520, guide wheel 530, and fixed bracket 540 together constitute a modular assembly, making the traction device 500 and the vehicle body 100 detachable as a whole, improving the expandability of the vehicle body 100. It should be understood that a first connecting seat can be provided on the vehicle body 100, and a second connecting seat can be provided on the fixed bracket 540. Both the first and second connecting seats have connecting holes. The fixed bracket 540 is connected to the vehicle body 100, with the connecting holes of the first and second connecting seats coaxial. A fixing pin is then inserted into the connecting hole to complete the connection between the fixed bracket 540 and the vehicle body 100. Simultaneously, the fixing pin can be removed, allowing the fixed bracket 540 to be detached from the vehicle body 100. It is also important to understand that the combination of the first connecting seat, the second connecting seat, and the fixing pin constitutes a detachable fixing module. Similarly, multiple detachable fixing modules can be installed on the vehicle body 100. Through the connection of the detachable fixing modules, various auxiliary cable laying components or auxiliary construction components can be quickly connected to the vehicle body 100 for use.
[0034] It is understood that the fixed bracket 540 is provided with multiple support legs 550. Each support leg 550 includes a fixed part 551 and an extension part 552. The extension part 552 is inserted into the fixed part 551. A hydraulic drive is provided between the extension part 552 and the fixed part 551. The hydraulic drive can drive the extension part 552 to move.
[0035] Typically, the traction device 500 is located at the front or rear end of the vehicle body 100. When the traction device 500 applies traction force to the cable, it may cause uneven stress on the vehicle body 100. It is difficult to fix the vehicle body 100 solely with the support device 300. Therefore, multiple support legs 550 can be added to the fixed bracket 540 for auxiliary fixation. Each support leg 550 includes a fixed part 551 and an extension part 552. The fixed part 551 is used to connect to the fixed bracket 540, and the extension part 552 is inserted into the fixed part 551 and moved by a hydraulic drive to change the length of the support leg 550. It should be understood that when the support leg 550 is needed for auxiliary support, the extension part 552 extends beyond the fixed part 551 and contacts the bearing surface, such as the ground. The hydraulic drive can be a hydraulic cylinder. Hydraulic cylinders are mature components, so the connection structure between the hydraulic cylinder and the extension part 552 is not described in detail and is not illustrated.
[0036] Reference Figure 5 As shown, it can be understood that the lifting device 400 includes a lifting boom 410, a lifting cylinder 420, a winding assembly 430, a steel cable 440, and a hook 450. The lifting boom 410 is hinged to the vehicle body 100. The lifting cylinder 420 is drivenly connected to the lifting boom 410 to drive the lifting boom 410 to swing around the hinge point. One end of the steel cable 440 is connected to the winding assembly 430, and the other end of the steel cable 440 passes through the suspended end of the lifting boom 410 and is connected to the hook 450.
[0037] The lifting cylinder 420 drives the boom 410 to swing, changing its tilt angle. The reel assembly 430 controls the length of the steel cable 440, ultimately moving the hook 450 to lift and lower the load. Furthermore, an overload protection device can be installed, which will automatically alarm when the load on the hook 450 exceeds its rated load, ensuring construction safety. For example, the steel cable 440 can be connected to the suspended end of the boom 410 via a fixed pulley. A strain gauge can be installed on the fixed shaft of the pulley, allowing real-time monitoring of the tension in the steel cable 440, which can be equivalently converted to the load on the hook 450.
[0038] It is understandable that the cross-sectional shape of the boom 410 is a regular hexagon, and in the cross-section of the boom 410, the connecting line between two opposite vertices of the regular hexagon is set horizontally.
[0039] It is important to understand that when the vehicle body 100 is in a horizontal plane, the swing plane of the crane boom 410 is a vertical plane. At this time, the line connecting two opposite vertices of the regular hexagonal cross-section of the crane boom 410 is horizontal, as shown below. Figure 6 The structure shown is described above. With the same amplitude or tilt angle, the lifting boom 410 has a greater lifting capacity and stronger resistance to local instability.
[0040] Reference Figure 7 As shown, it can be understood that the vehicle body 100 is provided with a slewing assembly 600, which is capable of rotating in the horizontal plane, and the boom 410 is hinged to the slewing assembly 600.
[0041] The slewing assembly 600 can extend the working range of the boom 410, for example, to achieve 360° rotation. The slewing assembly 600 can adopt a turntable structure, with a full rotation of gear teeth on the outer side of the turntable. A transmission gear is driven by a motor to rotate, and the transmission gear meshes with the gear teeth of the turntable for transmission.
[0042] It is understood that the walking device 200 includes two sets of track wheels 210, which are symmetrically arranged on the vehicle body 100 in a vertical plane.
[0043] The track rollers 210 possess excellent terrain adaptability, enabling them to traverse various terrains without fear of small bumps or potholes. By increasing the contact area with the ground, the track rollers 210 significantly reduce the pressure on the ground while simultaneously enhancing friction, providing stronger driving force. Furthermore, the large contact area of the track rollers 210 also enhances the stability of the vehicle body 100.
[0044] It should be understood that the power source of this application can be an electric motor or a fuel engine, both of which are existing technologies. Those skilled in the art are familiar with the specific transmission connection schemes used to drive the traveling device 200, support device 300, lifting device 400, and traction device 500 to perform corresponding actions. This application also provides a more preferred combination: specifically, a dual-power combination of a diesel engine and an electric motor, which can provide a unified power supply to the connected devices or components. The diesel engine can also generate electricity for the electric motor, offering strong adaptability. This combination not only meets the power requirements of the traveling device 200 and the lifting device 400 but also provides a hydraulic oil source (driving the oil pump) for the added traction device 500.
[0045] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. An integrated device for cable laying, characterized in that, include: Vehicle body; A walking device, which is connected to the vehicle body, is used to drive the vehicle body to move; A support device is connected to the vehicle body and is capable of supporting and fixing the vehicle body; A lifting device is installed on the vehicle body and is capable of lifting and placing objects. A traction device is provided on the vehicle body. The traction device is used to connect to the cable to be laid and is capable of pulling the cable to move.
2. The integrated device for cable laying according to claim 1, characterized in that, The traction device includes a traction rope and a take-up assembly. One end of the traction rope is wound around the take-up assembly, and the other end of the traction rope is used to fix the cable. The take-up assembly is capable of rotating and winding the traction rope.
3. The integrated device for cable laying according to claim 2, characterized in that, The traction device further includes a traction drive assembly. The traction rope is wound N times around the traction drive assembly and then wound around the take-up assembly. The traction drive assembly is capable of rotating to release and retract the traction rope. The rotation axis of the traction drive assembly is parallel to the rotation axis of the take-up assembly, wherein N≥2.
4. The integrated device for cable laying according to claim 3, characterized in that, The traction device also includes a guide wheel, the rotation axis of which is parallel to the rotation axis of the traction drive assembly, and the winding path of the traction rope is, in sequence, the guide wheel, the traction drive assembly, and the take-up assembly.
5. The integrated device for cable laying according to claim 4, characterized in that, The traction device also includes a fixed bracket, which is detachably connected to the vehicle body. The cable take-up assembly, the traction drive assembly, and the guide wheel are all mounted on the fixed bracket.
6. The integrated device for cable laying according to claim 5, characterized in that, The fixed bracket is provided with multiple support legs, each support leg including a fixed part and an extension part. The extension part is inserted into the fixed part, and a hydraulic drive component is provided between the extension part and the fixed part, which can drive the extension part to move.
7. The integrated device for cable installation of claim 1, wherein, The lifting device includes a lifting boom, a lifting cylinder, a winding assembly, a steel cable, and a hook. The lifting boom is hinged to the vehicle body. The lifting cylinder is driven to the lifting boom to drive the lifting boom to swing around the hinge point. One end of the steel cable is connected to the winding assembly, and the other end of the steel cable passes through the suspended end of the lifting boom and is connected to the hook.
8. The integrated device for cable installation of claim 7, wherein, The crane boom has a regular hexagonal cross-section, and the connecting line between two opposite vertices of the regular hexagon is horizontally positioned in the cross-section of the crane boom.
9. The integrated device for cable installation of claim 7, wherein, The vehicle body is equipped with a slewing assembly, which is capable of rotating in a horizontal plane, and the crane boom is hinged to the slewing assembly.
10. The integrated device for cable installation of claim 1, wherein, The walking device includes two sets of tracked wheels, which are symmetrically arranged on the vehicle body in a vertical plane.