An IP67 cable outgoing collision protection structure for a forklift motor drive assembly

CN224637872UActive Publication Date: 2026-08-14CHANGZHOU HEIGOR MOTOR CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-15
Publication Date
2026-08-14

AI Technical Summary

Technical Problem

[0004]电机线缆接线板为注塑件,无法承受碰撞,不具备防撞功能;

Benefits of technology

[0015] Compared with the prior art, this utility model provides an IP67 cable outgoing collision protection structure for a forklift motor drive assembly, which has the following beneficial effects:

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Abstract

This utility model relates to the field of forklift motor cable anti-collision technology, and discloses an IP67 cable anti-collision structure for a forklift motor drive assembly. It includes a motor housing, an integrated anti-collision rear end cover on the left side of the motor housing, and a waterproof connector mounting thread on the upper surface of the integrated anti-collision rear end cover. A waterproof connector is installed inside the waterproof connector mounting thread. Three sets of waterproof connectors on the rear side lead out of the motor's UVW three-phase leads, and a single set of waterproof connectors on the front side leads out of the signal plug lead. A motor rear cover plate is located on the left side of the integrated anti-collision rear end cover. This IP67 cable anti-collision structure for a forklift motor drive assembly, with its high strength thanks to the metal construction of the integrated anti-collision rear end cover and the motor rear cover plate, effectively resists impacts from different angles and directions during forklift operation, preventing motor damage and safety hazards, and extending the motor's service life.
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Description

Technical Field

[0001] This utility model relates to the field of forklift motor cable anti-collision technology, specifically an IP67 cable anti-collision structure for a forklift motor drive assembly. Background Technology

[0002] A search revealed Chinese patent number CN209689656U, which discloses a motor cable exit structure for an electric forklift. The specific design includes a motor cable terminal block, a motor rear end cover, a motor housing, and a rubber sealing ring for cable exit. The rubber sealing ring is U-shaped with a through hole for cable threading. The motor housing has a U-shaped groove at its end for mounting with the rubber sealing ring. The rear end cover has threaded holes for mounting the motor cable terminal block, which is made of plastic. The wiring structure involves the three-phase motor cable passing through the hole in the rubber sealing ring from inside the motor and connecting to the motor cable terminal block. The motor cable terminal block is then mounted to the rear end cover of the motor using screws.

[0003] The above technology has the following drawbacks:

[0004] The motor cable terminal block is made of injection molding and cannot withstand impacts; it does not have anti-collision function.

[0005] The large number of assembly parts makes the installation process complicated.

[0006] The waterproof rating of the rubber seal is relatively low, only reaching IP65. Utility Model Content

[0007] (a) Technical problems to be solved

[0008] To address the shortcomings of existing technologies, this utility model provides an IP67 cable outgoing collision protection structure for a forklift motor drive assembly, solving the problems mentioned in the background section.

[0009] (II) Technical Solution

[0010] To achieve the above objectives, this utility model provides the following technical solution: an IP67 anti-collision structure for a forklift motor drive assembly, comprising a motor housing, an integrated anti-collision rear end cover on the left side of the motor housing, a waterproof connector mounting thread on the upper surface of the integrated anti-collision rear end cover, a waterproof connector installed inside the waterproof connector mounting thread, motor UVW three-phase leads leading out from the three sets of waterproof connectors located on the rear side, a signal plug lead leading out from the single set of waterproof connectors located on the front side, and a motor rear cover plate on the left side of the integrated anti-collision rear end cover.

[0011] Preferably, the waterproof connector mounting threads are provided in four sets, and the four sets of waterproof connector mounting threads are used to mount the motor UVW three-phase lead wires and signal plug lead wires on the same plane.

[0012] Preferably, both the integrated anti-collision rear cover and the motor rear cover are made of metal.

[0013] Preferably, the three-phase leads of the motor (UVW) are routed out via waterproof connectors.

[0014] (III) Beneficial Effects

[0015] Compared with the prior art, this utility model provides an IP67 cable outgoing collision protection structure for a forklift motor drive assembly, which has the following beneficial effects:

[0016] 1. The forklift uses an IP67 anti-collision structure for its motor drive assembly. The integrated anti-collision rear end cover and motor rear cover are made of metal, which has high strength and can effectively resist impacts from different angles and directions when the electric forklift is working. This avoids safety hazards caused by motor damage due to collisions and extends the service life of the motor.

[0017] 2. The IP67 outgoing line anti-collision structure of the motor drive assembly of this forklift reduces the number of structural parts by using fewer structural components, thereby reducing installation steps, facilitating quick installation, and shortening the working time.

[0018] 3. The forklift uses an IP67-rated cable outgoing anti-collision structure for the motor drive assembly. The motor's UVW three-phase leads are routed through a waterproof connector, achieving an IP67 waterproof rating. This allows the forklift to better adapt to complex working conditions such as dampness and high water content, ensuring stable motor operation. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a partial structural diagram of the present invention.

[0021] In the diagram: 1. Motor housing; 2. Integrated anti-collision rear end cover; 3. Waterproof connector mounting thread; 4. Waterproof connector; 5. Motor UVW three-phase lead wires; 6. Signal plug lead wires; 7. Motor rear cover plate. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1-2This utility model provides a technical solution: an IP67 anti-collision structure for a forklift motor drive assembly, including a motor housing 1, an integrated anti-collision rear end cover 2 on the left side of the motor housing 1, a waterproof connector mounting thread 3 on the upper surface of the integrated anti-collision rear end cover 2, a waterproof connector 4 installed inside the waterproof connector mounting thread 3, motor UVW three-phase lead wires 5 leading out from the three sets of waterproof connectors 4 on the rear side, a signal plug lead wire 6 leading out from the single set of waterproof connectors 4 on the front side, and a motor rear cover plate 7 on the left side of the integrated anti-collision rear end cover 2.

[0024] To provide more comprehensive protection for the leads and related connections, and to improve the overall structure's impact resistance reliability, this invention includes four sets of waterproof connector mounting threads 3. These four sets of threads are used to mount the motor UVW three-phase leads 5 and signal plug-in leads 6 on the same plane. This design allows the motor UVW three-phase leads 5 and signal plug-in leads 6 to be arranged on the same plane, effectively preventing the lead-out parts from being impacted from different angles and directions when the electric forklift is in operation. This provides more comprehensive protection for the leads and related connections, and improves the overall structure's impact resistance reliability.

[0025] In order to improve the service life of the motor, this utility model is designed so that both the integrated anti-collision rear end cover 2 and the motor rear cover plate 7 are made of metal. Metal parts have high strength and can prevent collisions, thus avoiding safety hazards caused by motor damage due to collisions and improving the service life of the motor.

[0026] To improve the waterproof performance of the motor, this utility model features a three-phase UVW lead wire 5 that exits through a waterproof connector 4, effectively enhancing the waterproof performance and achieving an IP67 waterproof rating. This allows the motor to cope with complex working conditions such as humidity and high water content; adapt to harsh environments and ensure stable motor operation; reduce component damage caused by water ingress and extend motor life; avoid safety hazards such as leakage and fire, ensuring safety; enhance structural reliability and reduce maintenance costs and downtime.

[0027] During use, the motor UVW three-phase lead wire 5 and signal plug lead wire 6 are brought out from inside the motor through the waterproof connector 4 installed on the integrated anti-collision rear end cover 2. After the motor UVW three-phase lead wire 5 and signal plug lead wire 6 are installed and fixed, the motor rear cover plate 7 is installed on the integrated anti-collision rear end cover 2.

[0028] During use, this structure, thanks to the metal material of the integrated anti-collision rear end cover 2 and the motor rear cover plate 7, can resist impacts from different angles and surfaces during operation, protecting the motor from damage. At the same time, the IP67 waterproof rating can adapt to complex working conditions such as humidity and water, and the fewer parts can reduce the inconvenience of installation and maintenance.

[0029] The dimensions and shapes of all components in this structure are not specifically limited here and need to be produced according to the actual situation.

[0030] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An IP67 cable outgoing collision protection structure for a forklift motor drive assembly, comprising a motor housing (1), characterized in that: An integrated anti-collision rear end cover (2) is provided on the left side of the motor housing (1). The upper end face of the integrated anti-collision rear end cover (2) is provided with a waterproof connector mounting thread (3). A waterproof connector (4) is installed inside the waterproof connector mounting thread (3). Motor UVW three-phase lead wires (5) are led out from the three sets of waterproof connectors (4) located on the rear side. Signal plug lead wires (6) are led out from the single set of waterproof connectors (4) located on the front side.

2. The IP67 cable outgoing collision protection structure for a forklift motor drive assembly according to claim 1, characterized in that: The waterproof connector mounting thread (3) is provided in four sets. The four sets of waterproof connector mounting threads (3) are used to mount the motor UVW three-phase lead wire (5) and the signal plug lead wire (6) on the same plane. The motor rear cover plate (7) is provided on the left side of the integrated anti-collision rear cover (2).

3. The IP67 cable outgoing collision protection structure for a forklift motor drive assembly according to claim 1, characterized in that: Both the integrated anti-collision rear cover (2) and the motor rear cover (7) are made of metal.

4. The IP67 cable outgoing collision protection structure for a forklift motor drive assembly according to claim 1, characterized in that: The three-phase leads (5) of the motor UVW are led out through the waterproof connector (4).

Citation Information

Patent Citations

  • Encoder leading-out wire protection structure

    CN209689656U