Novel guide rail based on zinc-aluminum-magnesium photovoltaic bracket

CN224637981UActive Publication Date: 2026-08-14ANZHENGPU (XIAMEN) SOLAR TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-13
Publication Date
2026-08-14

AI Technical Summary

Technical Problem

[0002]光伏支架导轨是一种能够承托和固定光伏组件的工具,其通常由铝合金材质制成,而在现阶段,由于铝制品价格居高不下,常规的光伏支架导轨所投入的成本较高,生产周期较长,并且,一些利用锌铝镁合金材质制成的导轨因为需要开设较多安装孔洞的原因,造成强度偏低的情况

Benefits of technology

[0012]本实用新型通过设置的间隙滑道能够与凵形连接件的内部空间形成配合,从而形成一个安装空间和导向作用,在安装光伏组件时,只需将光伏组件上与该安装空间适配的安装脚从导轨主体的一侧插入,最后将最侧边的安装脚通过螺钉等方式固定在导轨主体上即可实现全部光伏组件的固定,这种方式,一方面能够大幅度减少在导轨主体上开设用于安装的孔洞,提高导轨主体的整体强度,另一方面还能降低导轨主体在加工时的难度;

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model provides a novel guide rail based on a zinc-aluminum-magnesium photovoltaic bracket. It relates to the field of photovoltaic bracket guide rail technology. The novel guide rail based on a zinc-aluminum-magnesium photovoltaic bracket includes a guide rail body, which comprises a first C-shaped connector, a second C-shaped connector, and two U-shaped connectors. The two U-shaped connectors are vertically distributed. The top two sides of one U-shaped connector are fixedly connected to the top inner walls of the first and second C-shaped connectors, respectively. The bottom two sides of the other U-shaped connector are fixedly connected to the bottom inner walls of the first and second C-shaped connectors, respectively. A gap slide is provided between the first and second C-shaped connectors. This utility model has the advantages of low cost and high strength.
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Description

Technical Field

[0001] This utility model relates to the field of photovoltaic bracket guide rail technology, specifically a novel guide rail based on zinc-aluminum-magnesium photovoltaic brackets. Background Technology

[0002] Photovoltaic mounting rails are tools that support and fix photovoltaic modules. They are usually made of aluminum alloy. However, at present, due to the high price of aluminum products, the cost of conventional photovoltaic mounting rails is high and the production cycle is long. In addition, some rails made of zinc-aluminum-magnesium alloys have lower strength because they require more installation holes.

[0003] Therefore, it is necessary to provide a new type of guide rail based on zinc-aluminum-magnesium photovoltaic brackets to solve the above-mentioned technical problems. Utility Model Content

[0004] The purpose of this invention is to provide a novel guide rail based on a zinc-aluminum-magnesium photovoltaic bracket that has a lower cost and higher strength.

[0005] To solve the above-mentioned technical problems, the present invention provides a novel guide rail based on a zinc-aluminum-magnesium photovoltaic bracket, comprising: a guide rail body, the guide rail body including a first C-shaped connector, a second C-shaped connector and two U-shaped connectors, the two U-shaped connectors being vertically distributed vertically, the top two sides of one U-shaped connector being fixedly connected to the top inner walls of the first C-shaped connector and the second C-shaped connector respectively, the bottom two sides of the other U-shaped connector being fixedly connected to the bottom inner walls of the first C-shaped connector and the second C-shaped connector respectively, and a gap slide is provided between the first C-shaped connector and the second C-shaped connector.

[0006] Preferably, the first I-shaped connector, the second I-shaped connector, and the two U-shaped connectors are all made of lightweight zinc-aluminum-magnesium alloy material.

[0007] Preferably, the width of the gap slide is less than the minimum inner wall width of the U-shaped connector, so that the internal space of the gap slide and the U-shaped connector forms an installation guide.

[0008] Preferably, a first mounting plate and a second mounting plate are fixedly installed between the first C-shaped connector and the second C-shaped connector. A snap-fit ​​box is fixedly installed on the side of the first mounting plate away from the second mounting plate. The side of the snap-fit ​​box away from the first mounting plate is open. A guide rod is slidably installed on the second mounting plate. A snap-fit ​​plug is fixedly installed on the end of the guide rod away from the first mounting plate. The snap-fit ​​plug is adapted to the internal size of the snap-fit ​​box. A pull-back spring is sleeved on the guide rod. One end of the pull-back spring is fixedly connected to the second mounting plate, and the other end is fixedly connected to the snap-fit ​​plug.

[0009] Preferably, a U-shaped push rod is fixedly installed at one end of the guide rod near the first mounting piece, and the U-shaped push rod passes through the first mounting piece and is slidably connected to the first mounting piece.

[0010] Preferably, a transition hole is provided on one side of the snap-fit ​​box, and a threaded countersunk hole is provided on the side of the snap-fit ​​plug facing the mounting hole. The threaded countersunk hole is adapted to the transition hole, and a mounting hole is provided on one side of the second U-shaped connector. The threaded countersunk hole is adapted to the mounting hole.

[0011] Compared with related technologies, the novel guide rail based on zinc-aluminum-magnesium photovoltaic bracket provided by this utility model has the following beneficial effects:

[0012] This utility model uses a gap slide that can fit with the internal space of the U-shaped connector to form an installation space and guide function. When installing photovoltaic modules, simply insert the mounting feet on the photovoltaic modules that are adapted to the installation space from one side of the guide rail body, and finally fix the outermost mounting feet to the guide rail body with screws or other means to fix all photovoltaic modules. This method can significantly reduce the number of holes to be made in the guide rail body for installation, improve the overall strength of the guide rail body, and reduce the difficulty of processing the guide rail body.

[0013] Furthermore, the entire guide rail body is made of lightweight zinc-aluminum-magnesium alloy material, which can significantly reduce weight while ensuring high strength. The excellent corrosion resistance of the material ensures that the bracket can be used for a long time in various harsh environments, and has excellent durability and stability. Attached Figure Description

[0014] Figure 1 This is a front view structural schematic diagram of the first embodiment of the novel guide rail based on zinc-aluminum-magnesium photovoltaic bracket provided by this utility model;

[0015] Figure 2 A side view of the surface structure of the first embodiment of the novel guide rail based on zinc-aluminum-magnesium photovoltaic bracket provided by this utility model;

[0016] Figure 3 This is a front view structural schematic diagram of the second embodiment of the novel guide rail based on zinc-aluminum-magnesium photovoltaic bracket provided by this utility model;

[0017] Figure 4 This is a side sectional view of the second embodiment of the novel guide rail based on zinc-aluminum-magnesium photovoltaic bracket provided by this utility model;

[0018] Figure 5 A top sectional view of the second embodiment of the novel guide rail based on zinc-aluminum-magnesium photovoltaic bracket provided by this utility model;

[0019] Figure 6 This is a schematic diagram of the assembly of two guide rail bodies in the second embodiment of the novel guide rail based on zinc-aluminum-magnesium photovoltaic bracket provided by this utility model.

[0020] The following are the labels in the diagram: 1. Guide rail body; 101. First I-shaped connector; 102. Second I-shaped connector; 103. Clearance slide; 2. U-shaped connector; 3. First mounting plate; 4. Snap-fit ​​box; 5. Second mounting plate; 6. Guide rod; 7. Snap-fit ​​plug; 8. Return spring; 9. Threaded countersunk hole; 10. U-shaped push rod. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] First Embodiment

[0023] Please refer to the following: Figures 1-2 The novel guide rail based on zinc-aluminum-magnesium photovoltaic brackets includes: a guide rail body 1, which comprises a first I-shaped connector 101, a second I-shaped connector 102, and two U-shaped connectors 2. The first I-shaped connector 101, the second I-shaped connector 102, and the two U-shaped connectors 2 are all made of lightweight zinc-aluminum-magnesium alloy, featuring light weight, high strength, and strong corrosion resistance, making them highly suitable for photovoltaic equipment that is exposed year-round. Furthermore, the two U-shaped connectors 2 are vertically distributed, with the top two sides of one U-shaped connector 2 respectively connecting to the first I-shaped connector 101. 01 is fixedly connected to the top inner wall of the second C-shaped connector 102, and the bottom two sides of the other U-shaped connector 2 are fixedly connected to the bottom inner walls of the first C-shaped connector 101 and the second C-shaped connector 102 respectively. A gap slide 103 is provided between the first C-shaped connector 101 and the second C-shaped connector 102. The width of the gap slide 103 is smaller than the minimum inner wall width of the U-shaped connector 2, so that the gap slide 103 and the internal space of the U-shaped connector 2 form an installation guide, thereby facilitating the cooperation with the external photovoltaic module mounting feet, so that the photovoltaic module is fixed on the guide rail body 1 by plugging and unplugging.

[0024] Compared with related technologies, the novel guide rail based on zinc-aluminum-magnesium photovoltaic bracket provided by this utility model has the following beneficial effects:

[0025] This utility model, through the setting of the gap slide 103, can cooperate with the internal space of the U-shaped connector 2 to form an installation space and guide function. When installing photovoltaic modules, it is only necessary to insert the mounting feet on the photovoltaic modules that are adapted to the installation space from one side of the guide rail body 1, and finally fix the outermost mounting feet to the guide rail body 1 by screws or other means to achieve the fixation of all photovoltaic modules. This method can significantly reduce the number of holes to be opened on the guide rail body 1 for installation, improve the overall strength of the guide rail body 1, and reduce the difficulty of processing the guide rail body 1.

[0026] Furthermore, the entire guide rail body 1 is made of lightweight zinc-aluminum-magnesium alloy material, which can significantly reduce weight while ensuring high strength. The excellent corrosion resistance of the material ensures that the bracket can be used for a long time in various harsh environments, and has excellent durability and stability.

[0027] Second Embodiment

[0028] Based on the novel guide rail for zinc-aluminum-magnesium photovoltaic brackets provided in the first embodiment of this application, the second embodiment of this application proposes another novel guide rail for zinc-aluminum-magnesium photovoltaic brackets. The second embodiment is merely a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the separate implementation of the first embodiment.

[0029] The second embodiment of this utility model will be further described below with reference to the accompanying drawings and embodiments.

[0030] Please refer to the following: Figures 3-6The novel guide rail based on the zinc-aluminum-magnesium photovoltaic bracket also includes a first mounting plate 3 and a second mounting plate 5. Both the first mounting plate 3 and the second mounting plate 5 are fixedly installed between the first C-shaped connector 101 and the second C-shaped connector 102. The first mounting plate 3 and the second mounting plate 5 also serve to stabilize the connection strength between the first C-shaped connector 101 and the second C-shaped connector 102. A snap-fit ​​box 4 is fixedly installed on the side of the first mounting plate 3 away from the second mounting plate 5. The opening of the snap-fit ​​box 4 faces away from the second mounting plate 5. A guide rod 6 is slidably installed on the second mounting plate 5. A snap-fit ​​plug 7 is fixedly installed on the end of the guide rod 6 away from the first mounting plate 3. The snap-fit ​​plug 7 is adapted to the internal dimensions of the snap-fit ​​box 4, and the two can form a snap-fit ​​effect. Furthermore, a return spring 8 is fitted on the guide rod 6. One end of the return spring 8 is fixedly connected to the second mounting piece 5, and the other end is fixedly connected to the snap-fit ​​plug 7. A U-shaped push rod 10 is fixedly installed on the end of the guide rod 6 near the first mounting piece 3. The U-shaped push rod 10 passes through the first mounting piece 3 and is slidably connected to the first mounting piece 3. In addition, a transition hole is opened on one side of the snap-fit ​​box 4, and a threaded countersunk hole 9 is opened on the side of the snap-fit ​​plug 7 facing the mounting hole. The threaded countersunk hole 9 is adapted to the transition hole. A mounting hole is opened on one side of the second U-shaped connector 102. The threaded countersunk hole 9 is adapted to the mounting hole. In this way, the snap-fit ​​plug 7 can be inserted into the snap-fit ​​box 4 by pushing the U-shaped push rod 10, and then the two guide rail bodies 1 are fastened together by tightening the bolts.

[0031] The function of the return spring 8 is that when the guide rail body 1 is in a single state, it can keep the latching block 7 retracted inside the guide rail body 1 as much as possible, so as not to protrude, so as to facilitate stacking or carrying the guide rail body 1.

[0032] In this embodiment

[0033] When assembling two guide rail bodies 1, in order to improve the installation speed, the end of one guide rail body 1 can be aligned with the front end of the other guide rail body 1, and then the U-shaped push rod 10 can be pushed inward. As the U-shaped push rod 10 is pushed, the snap-fit ​​plug 7 will be inserted into the snap-fit ​​box 4. After it is fully inserted, the return spring 8 is in a compressed state. Then, the bolt is taken out and passed through the mounting hole and the transition hole in sequence, and finally screwed into the threaded countersunk hole 9 on the snap-fit ​​plug 7, thereby realizing the connection of the two guide rail bodies 1. This makes the connection between the two adjacent guide rail bodies 1 more aesthetically pleasing.

[0034] Then, assemble the remaining guide rail body 1 in the same manner as described above.

[0035] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A novel guide rail based on a zinc-aluminum-magnesium photovoltaic bracket, comprising a guide rail body, characterized in that, The guide rail body includes a first C-shaped connector, a second C-shaped connector, and two U-shaped connectors. The two U-shaped connectors are vertically distributed. The top two sides of one U-shaped connector are fixedly connected to the top inner walls of the first and second C-shaped connectors, respectively. The bottom two sides of the other U-shaped connector are fixedly connected to the bottom inner walls of the first and second C-shaped connectors, respectively. A gap slide is provided between the first and second C-shaped connectors.

2. The new type of guide rail based on zinc-aluminum-magnesium photovoltaic support according to claim 1, characterized in that, The first I-shaped connector, the second I-shaped connector, and the two U-shaped connectors are all made of lightweight zinc-aluminum-magnesium alloy material.

3. The new type of guide rail based on zinc-aluminum-magnesium photovoltaic support according to claim 1, characterized in that, The width of the clearance slide is less than the minimum inner wall width of the U-shaped connector, so that the internal space of the clearance slide and the U-shaped connector forms an installation guide.

4. The new type of guide rail based on zinc-aluminum-magnesium photovoltaic support according to claim 1, characterized in that, A first mounting plate and a second mounting plate are fixedly installed between the first C-shaped connector and the second C-shaped connector. A snap-fit ​​box is fixedly installed on the side of the first mounting plate away from the second mounting plate. The side of the snap-fit ​​box away from the first mounting plate is open. A guide rod is slidably installed on the second mounting plate. A snap-fit ​​plug is fixedly installed on the end of the guide rod away from the first mounting plate. The snap-fit ​​plug is adapted to the internal size of the snap-fit ​​box. A pull-back spring is sleeved on the guide rod. One end of the pull-back spring is fixedly connected to the second mounting plate, and the other end is fixedly connected to the snap-fit ​​plug.

5. The new type of guide rail based on zinc-aluminum-magnesium photovoltaic support according to claim 4, characterized in that, A U-shaped push rod is fixedly installed at one end of the guide rod near the first mounting piece. The U-shaped push rod passes through the first mounting piece and is slidably connected to the first mounting piece.

6. The new type of guide rail based on zinc-aluminum-magnesium photovoltaic support according to claim 4, characterized in that, The snap-fit ​​box has a transition hole on one side, and the snap-fit ​​plug has a threaded countersunk hole on the side facing the mounting hole. The threaded countersunk hole is adapted to the transition hole. The second U-shaped connector has a mounting hole on one side, and the threaded countersunk hole is adapted to the mounting hole.