Greenhouse heat preservation quilt roll anti-jamming limit pulley block

Abstract

The utility model relates to agricultural facilities technical field discloses the greenhouse booth heat -preserving quilt roll and put anti -stuck limit position pulley set, including drive column, mounting panel one and belt, the outer wall of drive column is provided with moving mechanism, the rear side top of mounting panel one is fixedly connected with upper support column, the outer wall of mounting panel one is provided with rotating mechanism, the rear side bottom of mounting panel one is fixedly connected with lower support column, the outside of mounting panel one is provided with speed reducer, the rear end of upper support column is fixedly connected with mounting panel two, the outer wall of drive column is provided with lubricating mechanism, moving mechanism includes inner shaft no.

Description

Technical Field

[0001] This utility model relates to the field of agricultural facilities technology, and in particular to a greenhouse insulation blanket rolling and unrolling anti-jamming limiting pulley system. Background Technology

[0002] Greenhouse insulation blankets are a new type of covering and insulation material specifically designed for greenhouses. They are used for insulation and cold protection in greenhouses at night or in low-temperature environments. They are composed of multiple layers of functional materials and have excellent thermal insulation, waterproofing, moisture resistance, and anti-aging properties. They reduce heat radiation and convection from inside the greenhouse through physical insulation, reducing energy consumption for coal or electric heating. The surface is covered with a waterproof coating, so it does not absorb water or increase weight in rainy or snowy weather, preventing the greenhouse frame from collapsing. It also prevents the internal filling material from rotting. It can be quickly opened and closed using manual or automated rolling equipment.

[0003] The greenhouse electric rolling shutter machine is a mechanized power device specifically designed for greenhouse insulation blankets. It uses a motor-driven transmission device to rotate the roller, automatically rolling up and down the insulation blanket. This machine replaces the traditional manual rolling method, significantly improving greenhouse management efficiency and reducing labor intensity. However, while achieving automatic rolling up and down of the insulation blanket, the greenhouse electric rolling shutter machine still suffers from structural defects, such as poor support structure stability. This can lead to roller shaft misalignment or even blanket jamming, requiring frequent manual correction. Current solutions employ a double-track constraint anti-misalignment design, adding upper and lower sliding rails to wrap around the roller shaft rollers, forcing the rollers to run along a predetermined path. However, this still suffers from instability and can cause misalignment and jamming. When jamming occurs, the impact increases, leading to high peak loads on the motor and potential overload burnout. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a greenhouse insulation blanket rolling anti-jamming limit pulley group, which aims to improve the problems of deviation and equipment jamming in the prior art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a greenhouse insulation blanket roll-up anti-jamming limiting pulley group, including a drive column, a mounting plate one and a belt, the outer wall of the drive column is provided with a moving mechanism, the rear top of the mounting plate one is fixedly connected with an upper support column, the outer wall of the mounting plate one is provided with a rotating mechanism, the rear bottom of the mounting plate one is fixedly connected with a lower support column, the outside of the mounting plate one is provided with a deceleration mechanism, the rear end of the upper support column is fixedly connected with a second mounting plate, and the outer wall of the drive column is provided with a lubrication mechanism; The moving mechanism includes an inner shaft 1, the inner wall of which is rotatably connected to the outer wall of the drive column. A movable pulley is rotatably connected to the outer wall of the inner shaft 1, and a wheel groove is formed on the outer wall of the movable pulley. Two inner shafts 2 are rotatably connected to the outer wall of the drive column, and slide rail wheels are rotatably connected to the outer walls of both inner shafts 2. Two upper sliding grooves are formed at the bottom of the upper support column, and two lower sliding grooves are formed at the bottom of the lower support column. A fixing block is fixedly connected to the bottom of the upper support column, and an anti-deviation component is provided on the outer wall of the drive column.

[0006] As a further description of the above technical solution: The rotating mechanism includes a rotating motor, the bottom of which is fixedly connected to the top of the mounting plate one. The output end of the rotating motor is fixedly connected to a drive wheel. The outer wall of the drive wheel has a wheel groove two. The outer wall of the mounting plate two is fixedly connected to a rotating column. The outer wall of the rotating column is rotatably connected to an inner shaft three. The outer wall of the inner shaft three is rotatably connected to a fixed pulley. The outer wall of the fixed pulley has a wheel groove three. The outer wall of the mounting plate one is provided with a support assembly.

[0007] As a further description of the above technical solution: The deceleration mechanism includes two disc spring groups. The two disc spring groups are fixedly connected to adjacent sides of mounting plate one and mounting plate two on opposite sides. Deceleration baffles are fixedly connected to adjacent sides of the two disc spring groups. Wheel-shaped grooves are opened on the outer walls of the two deceleration baffles.

[0008] As a further description of the above technical solution: The lubrication mechanism includes two lubricating oil tanks, the bottom ends of which are fixedly connected to the top of the drive column, and an oil groove is provided on the top of the drive column.

[0009] As a further description of the above technical solution: The anti-deviation component includes a T-shaped column, the bottom of which is fixedly connected to the outer wall of the drive column. The bottom of the lower support column is provided with a slide rail groove, and the inner wall of the drive column is provided with two inner grooves.

[0010] As a further description of the above technical solution: The support assembly includes a fixing plate, the bottom of which is fixedly connected to the top of the mounting plate, and a support column is fixedly connected to the right side of the fixing plate.

[0011] As a further description of the above technical solution: The top of the upper support column is provided with a support groove one, the top of the lower support column is provided with a support groove two, and the outer wall of the mounting plate two is provided with a slot.

[0012] As a further description of the above technical solution: A detector is fixedly connected to the top of the mounting plate, and a speed measuring device is fixedly connected to the top of the upper support column.

[0013] This utility model has the following beneficial effects: 1. In this utility model, the free rotation of the inner shaft reduces friction loss. The groove of the movable pulley is connected to a belt, which drives the drive column to move back and forth. The inner shaft also reduces friction with the slide rail wheel. The slide rail wheel is wrapped by the upper and lower slide grooves to prevent deviation. The fixed block is connected to the end of the belt, and the belt rotation generates tension. The T-shaped column fits into the slide groove, and both ends of the T-shaped column extend into the inner groove to ensure that the drive column is on a fixed trajectory, avoid deviation, and reduce wear and jamming caused by friction.

[0014] 2. In this utility model, the rotating motor drives the drive wheel to rotate, which tightens the belt on the second groove of the wheel, generating power. The inner shaft on the rotating column rotates freely, which reduces friction loss with the fixed pulley. The friction of the belt on the second groove of the wheel drives the fixed pulley to rotate, which changes the direction of the force. The fixed plate is connected to the support column to ensure that the drive wheel does not disengage, reduce friction, improve operating efficiency, and avoid jamming. Attached Figure Description

[0015] Figure 1 A perspective view of the greenhouse insulation blanket rolling anti-jamming limiting pulley system proposed in this utility model; Figure 2 This is a front view of the greenhouse insulation blanket rolling anti-jamming limiting pulley block proposed in this utility model; Figure 3 This is a schematic diagram of the structure of the fixed pulley of the greenhouse insulation blanket rolling anti-jamming limiting pulley group proposed in this utility model; Figure 4 This is a schematic diagram of the drive wheel of the greenhouse insulation blanket rolling anti-jamming limiting pulley system proposed in this utility model; Figure 5 This is a cross-sectional view of the deceleration baffle of the greenhouse insulation blanket rolling anti-jamming limiting pulley block proposed in this utility model; Figure 6 This is a schematic diagram of the drive column of the greenhouse insulation blanket rolling anti-jamming limiting pulley system proposed in this utility model.

[0016] Legend: 1. Drive column; 2. Mounting plate one; 3. Mounting plate two; 4. Upper support column; 5. Lower support column; 6. Moving mechanism; 601. Inner shaft one; 602. Moving pulley; 603. Wheel groove one; 604. Inner shaft two; 605. Slide rail wheel; 606. Upper slide groove; 607. Lower slide groove; 608. Fixing block; 609. Anti-deviation assembly; 6091. T-shaped column; 6092. Slide rail groove; 6093. Inner groove; 7. Rotating mechanism; 701. Rotating motor; 702. Drive wheel; 70 3. Wheel groove two; 704. Rotating column; 705. Inner shaft three; 706. Fixed pulley; 707. Wheel groove three; 708. Support assembly; 7081. Fixed plate; 7082. Support column; 8. Reduction mechanism; 801. Disc spring assembly; 802. Reduction baffle; 803. Wheel groove; 9. Lubrication mechanism; 901. Lubricating oil tank; 902. Oil tank; 10. Belt; 11. Support groove one; 12. Support groove two; 13. Groove opening; 14. Detector; 15. Speed ​​measuring device. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Reference Figure 4 , Figure 5 and Figure 6 An embodiment of this utility model provides a greenhouse insulation blanket rolling anti-jamming limiting pulley group, including a drive column 1, a mounting plate 2, and a belt 10. The outer wall of the drive column 1 is provided with a moving mechanism 6, which is used for displacement to drive the blanket rolling equipment to move. The top rear side of the mounting plate 2 is fixedly connected to an upper support column 4. The outer wall of the mounting plate 2 is provided with a rotating mechanism 7, which is used to generate power. The bottom rear side of the mounting plate 2 is fixedly connected to a lower support column 5. The outside of the mounting plate 2 is provided with a deceleration mechanism 8, which is used to buffer the moving mechanism 6 and reduce wear and hard collisions. The rear end of the upper support column 4 is fixedly connected to a mounting plate 3. The outer wall of the drive column 1 is provided with a lubrication mechanism 9, which provides lubrication and reduces friction loss. The moving mechanism 6 includes an inner shaft 601, the inner wall of which is rotatably connected to the outer wall of the drive column 1. The inner shaft 601 serves as a lubricating component between the movable pulley 602 and the drive column 1, reducing frictional loss and preventing offset caused by rotation. The movable pulley 602 is rotatably connected to the outer wall of the inner shaft 601. The outer wall of the movable pulley 602 has a groove 603 with a large friction surface. The belt 10 drives the entire mechanism to move by generating friction with the groove 603. Two inner shafts 604 are rotatably connected to the outer wall of the drive column 1. The inner shafts 604 also serve as lubricating components between the slide rail wheel 605 and the drive column 1, reducing frictional loss. The outer walls of the two inner shafts 604 are rotatably connected to slide rail wheels 605, which can rotate freely. The bottom of the upper support column 4 has two upper sliding grooves 606, and the bottom of the lower support column 5 has two lower sliding grooves 607. The upper sliding grooves 606 and the lower sliding grooves 607 form a double slide rail, which wraps around the slide rail wheels 605 to prevent vertical and horizontal offset. The bottom of the upper support column 4 is fixedly connected to a fixing block 608, and the end of the belt 10 is connected to the fixing block 608. When the belt 10 moves, the fixing block 608 generates tension. The outer wall of the drive column 1 is provided with an anti-deviation component 609, which is also used to prevent the drive column 1 from deviating. The anti-deviation component 609 includes a T-shaped column 6091, the bottom of which is fixedly connected to the outer wall of the drive column 1. The T-shaped column 6091 ensures that the drive column 1 runs on a specified trajectory and avoids shaking. The bottom of the lower support column 5 is provided with a slide rail groove 6092, and the inner wall of the drive column 1 is provided with two inner grooves 6093. Both the slide rail groove 6092 and the inner groove 6093 have smooth inner walls to reduce friction loss. Specifically, inner shaft 601 serves as a lubricating component between the movable pulley 602 and the drive column 1, reducing friction loss and preventing offset caused by rotation. Wheel groove 603 has a large friction surface, and the belt 10 moves the entire assembly by generating friction with wheel groove 603. Inner shaft 604 also serves as a lubricating component between the slide rail wheel 605 and the drive column 1, reducing friction loss. The slide rail wheel 605 rotates freely. The upper slide groove 606 and the lower slide groove 607 form a double slide rail, enclosing the slide rail wheel 605 to prevent offset in the vertical and lateral directions. The end of the belt 10 is connected to the fixing block 608, generating tension when the belt 10 moves. The bottom of the T-shaped column 6091 is fixedly connected to the outer wall of the drive column 1, ensuring that the drive column 1 runs on a predetermined trajectory and preventing wobbling. Both the slide rail groove 6092 and the inner groove 6093 have smooth inner walls, reducing friction loss, preventing offset, and minimizing wear and jamming caused by friction.

[0019] Reference Figure 2 , Figure 3 and Figure 4The rotating mechanism 7 includes a rotating motor 701, the bottom of which is fixedly connected to the top of the mounting plate 2. The rotating motor 701 is energized to provide rotational force. A drive wheel 702 is fixedly connected to the output end of the rotating motor 701. The rotating motor 701 drives the drive wheel 702 to rotate, generating power. A groove 703 is formed on the outer wall of the drive wheel 702, and the starting end of the belt 10 is located on the groove 703. The rotation of the drive wheel 702 tightens the belt 10, generating transmission. A rotating column 704 is fixedly connected to the outer wall of the mounting plate 3, providing support. The outer wall is smooth to reduce friction. The outer wall of the rotating column 704 is rotatably connected to the inner shaft 705. The inner shaft 705 serves as a lubricating part between the rotating column 704 and the fixed pulley 706, reducing friction loss. The outer wall of the inner shaft 705 is rotatably connected to the fixed pulley 706, which changes the direction of force transmission. The outer wall of the fixed pulley 706 is provided with a wheel groove 707. The outer wall of the wheel groove 707 is in close contact with the belt 10, which drives the fixed pulley 706 to rotate. The outer wall of the mounting plate 2 is provided with a support assembly 708, which is mainly used to support the drive wheel 702. The support assembly 708 includes a fixing plate 7081, the bottom of which is fixedly connected to the top of the mounting plate 2, and a support column 7082 is fixedly connected to the right side of the fixing plate 7081. The fixing plate 7081 and the support column 7082 are used to fix the drive wheel 702 and ensure that the drive wheel 702 does not detach. Specifically, the rotating motor 701 provides rotational force when energized, driving the drive wheel 702 to rotate and generate power. The starting end of the belt 10 is located on the second groove 703. The rotation of the drive wheel 702 tightens the belt 10, generating transmission. The rotating column 704 provides support, and its smooth outer wall reduces friction. The inner shaft 705 serves as a lubricating part between the rotating column 704 and the fixed pulley 706, reducing friction loss. The fixed pulley 706 changes the direction of force transmission. The outer wall of the third groove 707 is in close contact with the belt 10, driving the fixed pulley 706 to rotate. The support assembly 708 is mainly used to support the drive wheel 702. The right side of the fixing plate 7081 is fixedly connected to the support column 7082. The fixing plate 7081 and the support column 7082 are used to fix the drive wheel 702, ensuring that the drive wheel 702 does not detach, reducing friction, improving operating efficiency, and avoiding jamming.

[0020] Reference Figure 1 , Figure 2 and Figure 6The deceleration mechanism 8 includes two disc spring groups 801. The two disc spring groups 801 are fixedly connected to adjacent sides of mounting plate 1 2 and mounting plate 2 3 on opposite sides. The disc spring groups 801 can generate elastic force when they encounter pressure, which plays a buffering role. The two disc spring groups 801 are fixedly connected to adjacent sides of each other with a deceleration baffle 802. The deceleration baffle 802 is in direct contact with the movable pulley 602, generating force to decelerate the drive column 1. The outer walls of the two deceleration baffles 802 are provided with wheel grooves 803. The wheel grooves 803 increase the contact area of ​​the deceleration baffles 802 and avoid stress concentration that causes wear. The lubrication mechanism 9 includes two lubricating oil tanks 901. The bottom ends of the two lubricating oil tanks 901 are fixedly connected to the top of the drive column 1. The lubricating oil tanks 901 can slowly produce lubricating oil. An oil groove 902 is opened on the top of the drive column 1. The lubricating oil from the lubricating oil tanks 901 flows through the oil groove 902 to the inner shaft 1 601 and the inner shaft 2 604 to increase lubrication and further reduce friction. The top of the upper support column 4 is provided with a support groove 11, and the top of the lower support column 5 is provided with a support groove 12. Both the support groove 11 and the support groove 12 restrict the deviation of the belt 10 and increase the tension. The outer wall of the mounting plate 2 3 is provided with a slot 13, which allows the belt 10 to pass through so as not to affect the movement. The top of the mounting plate 2 is fixedly connected with a detector 14, which is used to detect the operation of the drive wheel 702. The top of the upper support column 4 is fixedly connected with a speed detector 15, which is used to monitor the running speed of the belt 10. Specifically, the disc spring assembly 801 generates elastic force when subjected to pressure, thus providing a buffering effect. A deceleration baffle 802 is fixedly connected to each adjacent side of the two disc spring assemblies 801. The deceleration baffle 802 directly contacts the movable pulley 602, generating a force to decelerate the drive column 1. The wheel groove 803 expands the contact area of ​​the deceleration baffle 802, preventing stress concentration and wear. The lubricating oil tank 901 slowly generates lubricating oil, which flows through the oil groove 902 to the inner shaft 1 601 and inner shaft 2 604, increasing lubrication and further reducing friction. Support groove 11 and support groove 2 12 both restrict the offset of the belt 10 and increase tension. The slot 13 allows the belt 10 to pass through to avoid affecting movement. The detector 14 is used to detect the operation of the drive pulley 702, and the speed sensor 15 is used to monitor the running speed of the belt 10.

[0021] Working principle: When the moving mechanism 6 starts to move, the inner shaft 601 acts as a lubricating part between the movable pulley 602 and the drive column 1, reducing friction loss and avoiding offset caused by rotation. The wheel groove 603 has a large friction surface, and the belt 10 drives the whole movement by generating friction with the wheel groove 603. The inner shaft 604 also acts as a lubricating part between the slide rail wheel 605 and the drive column 1, reducing friction loss. The upper slide groove 606 and the lower slide groove 607 form a double slide rail, which wraps around the slide rail wheel 605. 05. It can rotate freely in the slide rail to prevent vertical and left and right deviations. The end of the belt 10 is connected to the fixed block 608. When the belt 10 moves, the fixed block 608 generates tension. The bottom of the T-shaped column 6091 is fixedly connected to the outer wall of the drive column 1. The T-shaped column 6091 ensures that the drive column 1 runs on the specified track and avoids shaking. The slide rail groove 6092 and the inner groove 6093 have smooth inner walls to reduce friction loss, prevent deviation, and reduce wear and jamming caused by friction. Furthermore, the overall operation requires the rotational motor 701 to provide rotational force. The rotational motor 701 drives the drive wheel 702 to rotate and generate power. The starting end of the belt 10 is on the second groove 703. The rotation of the drive wheel 702 tightens the belt 10 and generates transmission. The rotating column 704 provides support, and its smooth outer wall reduces friction. The inner shaft 705 serves as a lubricating part between the rotating column 704 and the fixed pulley 706, reducing friction loss. The fixed pulley 706 changes the direction of force transmission. The outer wall of the third groove 707 is in close contact with the belt 10, driving the fixed pulley 706 to rotate. The support assembly 708 is mainly used to support the drive wheel 702. The right side of the fixing plate 7081 is fixedly connected to the support column 7082. The fixing plate 7081 and the support column 7082 are used to fix the drive wheel 702, ensuring that the drive wheel 702 does not detach, reducing friction, improving operating efficiency, and avoiding jamming.

[0022] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A greenhouse insulation blanket rolling anti-jamming limiting pulley system, comprising a drive column (1), a mounting plate (2), and a belt (10), characterized in that: The outer wall of the drive column (1) is provided with a moving mechanism (6), the top rear side of the mounting plate (2) is fixedly connected with an upper support column (4), the outer wall of the mounting plate (2) is provided with a rotating mechanism (7), the bottom rear side of the mounting plate (2) is fixedly connected with a lower support column (5), the outside of the mounting plate (2) is provided with a deceleration mechanism (8), the rear end of the upper support column (4) is fixedly connected with a mounting plate (3), and the outer wall of the drive column (1) is provided with a lubrication mechanism (9). The moving mechanism (6) includes an inner shaft (601), the inner wall of which is rotatably connected to the outer wall of the drive column (1), a movable pulley (602) is rotatably connected to the outer wall of the inner shaft (601), a wheel groove (603) is provided on the outer wall of the movable pulley (602), two inner shafts (604) are rotatably connected to the outer wall of the drive column (1), and a slide rail wheel (605) is rotatably connected to the outer wall of each of the two inner shafts (604), two upper sliding grooves (606) are provided at the bottom of the upper support column (4), two lower sliding grooves (607) are provided at the bottom of the lower support column (5), a fixing block (608) is fixedly connected to the bottom of the upper support column (4), and an anti-deviation component (609) is provided on the outer wall of the drive column (1).

2. The greenhouse insulation blanket rolling anti-jamming limiting pulley system according to claim 1, characterized in that: The rotating mechanism (7) includes a rotating motor (701), the bottom of which is fixedly connected to the top of the mounting plate (2). The output end of the rotating motor (701) is fixedly connected to a drive wheel (702). The outer wall of the drive wheel (702) is provided with a wheel groove (703). The outer wall of the mounting plate (3) is fixedly connected to a rotating column (704). The outer wall of the rotating column (704) is rotatably connected to an inner shaft (705). The outer wall of the inner shaft (705) is rotatably connected to a fixed pulley (706). The outer wall of the fixed pulley (706) is provided with a wheel groove (707). The outer wall of the mounting plate (2) is provided with a support assembly (708).

3. The greenhouse insulation blanket rolling anti-jamming limiting pulley system according to claim 1, characterized in that: The deceleration mechanism (8) includes two disc spring groups (801). The two disc spring groups (801) are fixedly connected to the adjacent side of mounting plate one (2) and mounting plate two (3) on opposite sides. The two disc spring groups (801) are fixedly connected to a deceleration baffle (802) on adjacent side. The outer wall of the two deceleration baffles (802) is provided with a wheel groove (803).

4. The greenhouse insulation blanket rolling anti-jamming limiting pulley system according to claim 1, characterized in that: The lubrication mechanism (9) includes two lubricating oil tanks (901), the bottom ends of which are fixedly connected to the top of the drive column (1), and an oil groove (902) is provided on the top of the drive column (1).

5. The greenhouse insulation blanket rolling anti-jamming limiting pulley system according to claim 1, characterized in that: The anti-deviation component (609) includes a T-shaped column (6091), the bottom of which is fixedly connected to the outer wall of the drive column (1), the bottom of the lower support column (5) is provided with a slide rail groove (6092), and the inner wall of the drive column (1) is provided with two inner grooves (6093).

6. The greenhouse insulation blanket rolling anti-jamming limiting pulley system according to claim 2, characterized in that: The support assembly (708) includes a fixing plate (7081), the bottom of which is fixedly connected to the top of the mounting plate (2), and a support column (7082) is fixedly connected to the right side of the fixing plate (7081).

7. The greenhouse insulation blanket rolling anti-jamming limiting pulley system according to claim 1, characterized in that: The top of the upper support column (4) is provided with a support groove 1 (11), the top of the lower support column (5) is provided with a support groove 2 (12), and the outer wall of the mounting plate 2 (3) is provided with a slot (13).

8. The greenhouse insulation blanket rolling anti-jamming limiting pulley system according to claim 1, characterized in that: A detector (14) is fixedly connected to the top of the mounting plate (2), and a speed measuring device (15) is fixedly connected to the top of the upper support (4).

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