High efficiency three-phase separation structure

Abstract

The utility model discloses a kind of high-efficiency three-phase separation structure, it is related to three-phase separation device technical field, support platform, the lower end of the support platform is provided with support leg, and the support leg is connected by welding with support platform, and the support leg is provided with four groups, the upper end of the support platform is provided with separation tank, the upper end of the separation tank is provided with belt drive cover, servo motor, it is installed in the upper end of belt drive cover, and the servo motor is fixedly connected with belt drive cover, the output end of the servo motor is connected with transmission rod, the lower end of the transmission rod is provided with rotating rod, and the rotating rod is connected by welding with transmission rod, the rotating rod is provided with three groups, the rotating rod is connected with synchronous belt through synchronous wheel, the present scheme solves the existing device sundries and deposits in the bottom of separator, cannot be discharged, accumulated time is too long, leading to sand discharge pipe blockage loses original function, need to waste a lot of manpower physical to dredge, practicality is not high problem.

Description

Technical Field

[0001] This utility model relates to the field of three-phase separation device technology, specifically a high-efficiency three-phase separation structure. Background Technology

[0002] A three-phase separator is a device used to physically separate gas, oil, and water in a mixed fluid. It has wide applications in various fields and is mainly divided into three types: vertical, horizontal, and spherical. For ease of handling, horizontal separators are typically used for production metering. A typical horizontal three-phase separator's internal structure mainly includes an inlet distributor, defoamer, coalescing plate, eddy current eliminator, and demister. After evaporation, separation, and sedimentation, the oil, gas, and water entering the container enter the gas chamber, oil chamber, and water chamber respectively, and are then metered and controlled for discharge through their respective outlet manifolds.

[0003] As indicated by announcement number CN212347810U, this device is a high-efficiency three-phase separator. The device includes a housing, and at least two screen plates perpendicular to the axis of the housing are fixed inside the housing from left to right. The screen plates are distributed with screen holes that run through the left and right sides. The internal space of the housing to the right of the screen plates is the liquid inlet chamber, and a liquid inlet pipe is provided in the liquid inlet chamber. A sealing plate is fixed inside the housing to the left of the screen plates.

[0004] During the use of the above-mentioned device, debris will accumulate at the bottom of the separator and cannot be discharged. If the accumulation time is too long, it will cause the sand discharge pipe to become blocked and lose its original function. A lot of manpower and physical effort are needed to unclog it, which is not very practical. Therefore, we have proposed a high-efficiency three-phase separation structure to solve the problems mentioned above. Utility Model Content

[0005] The purpose of this invention is to provide a highly efficient three-phase separation structure to solve the problem mentioned in the background art that in existing devices, debris accumulates at the bottom of the separator, cannot be discharged, accumulates for too long, causes the sand discharge pipe to become blocked and lose its original function, requires a lot of manpower and physical dredging, and is not very practical.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency three-phase separation structure, a support platform, a support leg at the lower end of the support platform, the support leg being connected to the support platform by welding, and four sets of support legs, a separation tank at the upper end of the support platform, and a belt drive cover at the upper end of the separation tank.

[0007] Also includes: A servo motor is mounted on the upper end of the belt drive cover and is fixedly connected to the belt drive cover. The output end of the servo motor is connected to a transmission rod. A rotating rod is provided at the lower end of the transmission rod, and the rotating rod is welded to the transmission rod. There are three sets of rotating rods. The rotating rods are connected to the synchronous belt through synchronous pulleys. A rotating disk is provided at the lower end of the rotating rod, and the rotating disk is fixedly connected to the rotating rod. A scraper is provided on the lower surface of the rotating disk, and the scraper is fixedly connected to the rotating disk. There are multiple sets of scrapers.

[0008] Preferably, the bottom of the support leg is provided with a base plate, and the base plate is fixedly connected to the support leg. The lower end of the base plate is provided with an anti-slip pad, and the anti-slip pad is fixedly connected to the base plate.

[0009] Preferably, the upper end of the support platform is provided with a support plate, and the support plate is fixedly connected to the support platform, and two sets of support plates are provided.

[0010] Preferably, the support plate is connected to the separation tank.

[0011] Preferably, an oil inlet pipe is provided on one side of the separator tank and the oil inlet pipe is fixedly connected to the separator tank; an oil drain valve is provided on the other side of the separator tank and the oil drain valve is fixedly connected to the separator tank; an air outlet pipe is provided at the upper end of the separator tank and the air outlet pipe is fixedly connected to the separator tank; and a drain pipe is provided on the lower surface of the separator tank and the drain pipe is fixedly connected to the separator tank, and the drain pipe passes through the support platform.

[0012] Preferably, the separation tank is equipped with a defoaming screen inside.

[0013] Preferably, a controller is mounted on the surface of the support platform, and the output terminal of the controller is electrically connected to the input terminal of the servo motor.

[0014] Compared with the prior art, the beneficial effects of this utility model are: This invention incorporates a servo motor and a transmission rod, enabling the servo motor to drive the transmission rod to rotate. A rotating rod and a rotating disk are also included, allowing the transmission rod to rotate, which in turn drives the rotating disk. A scraper is added, causing the rotating disk to rotate and the scraper to contact the bottom of the separator, pushing accumulated debris into the drain pipe and preventing blockages. This significantly improves the device's practicality and solves the problems of traditional devices where debris accumulates at the bottom of the separator, leading to blockages in the drainage pipe and requiring significant manpower and physical effort for unblocking. Attached Figure Description

[0015] Figure 1This is a three-dimensional view of the overall structure of this utility model; Figure 2 This is a schematic diagram of the overall structure of this utility model; Figure 3 This is a schematic diagram of the internal structure of the present invention; Figure 4 This is a top view of the overall structure of this utility model; In the diagram: 1. Support platform; 2. Support leg; 3. Base plate; 4. Anti-slip mat; 5. Support plate; 6. Separator tank; 601. Belt drive cover; 7. Oil inlet pipe; 8. Air outlet pipe; 9. Oil drain valve; 10. Drain pipe; 11. Defoamer; 13. Servo motor; 14. Transmission rod; 15. Rotating rod; 16. Rotating disk; 17. Scraper; 18. Controller. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0017] Please see Figure 1-3 An embodiment of this utility model is provided: a high-efficiency three-phase separation structure, a support platform 1, a support leg 2 is provided at the lower end of the support platform 1, and the support leg 2 is connected to the support platform 1 by welding, and four sets of support legs 2 are provided. A separation tank 6 is provided at the upper end of the support platform 1, and a belt drive cover 601 is provided at the upper end of the separation tank 6.

[0018] Also includes: A servo motor 13 is mounted on the upper end of the belt drive cover 601 and is fixedly connected to the belt drive cover 601. The output end of the servo motor 13 is connected to a transmission rod 14. A rotating rod 15 is provided at the lower end of the transmission rod 14 and is connected to the transmission rod 14 by welding. There are three sets of rotating rods 15. The rotating rods 15 are connected to the synchronous belt through synchronous pulleys. A rotating disk 16 is provided at the lower end of the rotating rod 15 and is fixedly connected to the rotating rod 15. A scraper 17 is provided on the lower surface of the rotating disk 16 and is fixedly connected to the rotating disk 16. There are multiple sets of scrapers 17. The controller 18 starts the servo motor 13, which drives the transmission rod 14 to rotate. The transmission rod 14 then drives the connected rotating rod 15 to rotate, which in turn drives the rotating disk 16 to rotate. The rotating disk 16 then drives the scraper 17 to rotate, thereby scraping and breaking up the debris at the bottom of the separator 6. Multiple sets of scrapers 17 are evenly distributed around the rotating disk 16. When the rotating disk 16 rotates, the multiple sets of scrapers 17 work together to cover and clean a large area at the bottom of the separator 6.

[0019] Please see Figure 1 The bottom of the support leg 2 is provided with a base plate 3, and the base plate 3 is fixedly connected to the support leg 2. The lower end of the base plate 3 is provided with an anti-slip pad 4, and the anti-slip pad 4 is fixedly connected to the base plate 3. When this product is in use, the anti-slip pad 4 can increase the anti-slip performance of the device.

[0020] Please see Figure 1 The upper end of the support platform 1 is provided with a support plate 5, and the support plate 5 is fixedly connected to the support platform 1. There are two sets of support plates 5. The support plates 5 are connected to the separation tank 6. When this product is in use, the support plates 5 provide support for the separation tank 6.

[0021] Please see Figure 2 The separator 6 has an oil inlet pipe 7 on one side, which is fixedly connected to the separator 6. The separator 6 also has an oil drain valve 9 on the other side, which is fixedly connected to the separator 6. The separator 6 has an exhaust pipe 8 at the top, which is fixedly connected to the separator 6. The separator 6 has a drain pipe 10 on the bottom surface, which is fixedly connected to the separator 6 and passes through the support platform 1. The separator 6 has a defoaming screen 11 inside. When the product is in use, the mixed fluid enters the separator 6 through the oil inlet pipe 7. The fluid first impacts the defoaming screen 11, which initially separates the gas and breaks up large droplets. The released gas flows upward, and some of the gas carrying droplets is intercepted by the defoaming screen 11. After the droplets coalesce, they fall back, and the purified gas is discharged from the top exhaust pipe 8. The oil-water mixture naturally separates in the separator 6 due to the density difference. The lighter oil phase floats to the top and is discharged through the oil drain valve 9, while the heavier water phase sinks to the bottom and is discharged through the drain pipe 10.

[0022] Please see Figure 4 A controller 18 is mounted on the surface of the support platform 1, and the output terminal of the controller 18 is electrically connected to the input terminal of the servo motor 13. When this product is in use, the controller 18 can control the switching of the servo motor 13.

[0023] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A high-efficiency three-phase separation structure, comprising a support platform (1), wherein a support leg (2) is provided at the lower end of the support platform (1), and the support leg (2) is connected to the support platform (1) by welding, and the support leg (2) is provided in four sets, wherein a separation tank (6) is provided at the upper end of the support platform (1), and a belt drive cover (601) is provided at the upper end of the separation tank (6). Its features are: Also includes: A servo motor (13) is installed on the upper end of the belt drive cover (601) and is fixedly connected to the belt drive cover (601). The output end of the servo motor (13) is connected to a transmission rod (14). A rotating rod (15) is provided at the lower end of the transmission rod (14). The rotating rod (15) is connected to the transmission rod (14) by welding. There are three sets of rotating rods (15). The rotating rods (15) are connected to the synchronous belt through a synchronous pulley. A rotating disk (16) is provided at the lower end of the rotating rod (15). The rotating disk (16) is fixedly connected to the rotating rod (15). A scraper (17) is provided on the lower surface of the rotating disk (16). The scraper (17) is fixedly connected to the rotating disk (16). There are multiple sets of scrapers (17).

2. The high-efficiency three-phase separation structure according to claim 1, characterized in that: The bottom of the support leg (2) is provided with a base plate (3), and the base plate (3) is fixedly connected to the support leg (2). The lower end of the base plate (3) is provided with an anti-slip pad (4), and the anti-slip pad (4) is fixedly connected to the base plate (3).

3. The high-efficiency three-phase separation structure according to claim 1, characterized in that: The upper end of the support platform (1) is provided with a support plate (5), and the support plate (5) is fixedly connected to the support platform (1). There are two sets of support plates (5).

4. The high-efficiency three-phase separation structure according to claim 3, characterized in that: The support plate (5) is connected to the separation tank (6).

5. The high-efficiency three-phase separation structure according to claim 1, characterized in that: An oil inlet pipe (7) is provided on one side of the separator (6), and the oil inlet pipe (7) is fixedly connected to the separator (6). An oil drain valve (9) is provided on the other side of the separator (6), and the oil drain valve (9) is fixedly connected to the separator (6). An air outlet pipe (8) is provided at the upper end of the separator (6), and the air outlet pipe (8) is fixedly connected to the separator (6). A drain pipe (10) is provided on the lower surface of the separator (6), and the drain pipe (10) is fixedly connected to the separator (6). The drain pipe (10) passes through the support platform (1).

6. The high-efficiency three-phase separation structure according to claim 1, characterized in that: The separator (6) is equipped with a defoaming screen (11).

7. The high-efficiency three-phase separation structure according to claim 1, characterized in that: A controller (18) is mounted on the surface of the support platform (1), and the output end of the controller (18) is electrically connected to the input end of the servo motor (13).

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