A dust removal system of a sulfur condensation and flaking packaging device

Abstract

The utility model provides a dust removal system of sulphur condensation and flake packaging device belongs to material dust removal technical field, including box, dust suction pipeline is connected with the box, the water source is stored in the box, and the dust suction pipeline end inserts to the horizontal plane below of water source, multiple grating, its vertical fixed in the box, every two adjacent grating is staggered arrangement in upside -down position, the grating of top is connected with the top of box, the grating of below is connected with the bottom in the box, and the two sides of grating are connected with the inner wall surface in the box, and the horizontal plane of water source is higher than the top surface of below grating, gas outlet is used for discharging the gas after filtering, the utility model discloses can collect the dust gas produced in the sulphur processing, thereby through the box can quickly recycle sulphur powder, and the overall structure of dust removal system is simple, and the cost is close to the people, is applicable to small and medium-sized sulphur processing enterprise.

Description

Technical Field

[0001] This utility model relates to the technical field of material dust removal equipment, specifically to a dust removal system for a sulfur condensation flake packaging device. Background Technology

[0002] In the field of material handling and processing technology, sulfur, as an important industrial raw material, has always been a key focus of industry attention regarding the handling of dust and gas generated during its production, processing, and packaging. During the conveying, processing, or packaging of sulfur materials, sulfur dust and sulfur vapor (sulfur gas) are easily generated. If these harmful substances are released directly into the working environment without effective treatment, they will not only pose a serious threat to the health of workers but may also cause safety accidents and environmental pollution.

[0003] To address the aforementioned issues, existing technologies typically employ a combination of cyclone dust collectors and condensation equipment. Specifically, air containing sulfur dust and gas is drawn into the cyclone dust collector via a pipeline system. The sulfur dust is separated from the gas and recovered using the cyclone separation principle, achieving resource reuse. Subsequently, the gas treated by the cyclone dust collector is introduced into the condensation equipment, where the sulfur vapor is condensed into a liquid or solid by lowering the gas temperature, thereby further removing sulfur components from the gas and ensuring that the emitted gas meets environmental standards.

[0004] However, while the aforementioned equipment combination can effectively remove dust from the sulfur processing environment and treat sulfur gas, its high purchase and operating costs are the main factors restricting its widespread application. Cyclone dust collectors and condensation equipment are both relatively complex industrial devices, with high manufacturing, installation, and maintenance costs, and they consume a significant amount of energy during operation. This undoubtedly increases the operational burden for small and medium-sized enterprises with relatively limited financial resources and high cost control requirements, limiting their widespread application in the field of sulfur processing.

[0005] Therefore, in view of the above-mentioned problems in the existing technology, this utility model aims to provide a dust removal system for sulfur condensation flake packaging devices that is affordable, has low operating costs, and is suitable for small and medium-sized enterprises, so as to fill the market gap and meet the actual needs of small and medium-sized enterprises for sulfur material dust removal equipment. Utility Model Content

[0006] In view of this, the present invention provides a dust removal system for a sulfur condensation flake packaging device. The present invention can collect the dust and gas generated during the sulfur processing, thereby enabling the rapid recovery of sulfur powder through the box. The dust removal system has a simple overall structure, is inexpensive, and is suitable for small and medium-sized sulfur processing enterprises.

[0007] To solve the above-mentioned technical problems, this utility model provides a dust removal system for a sulfur condensation flake packaging device, including a box, a dust suction pipe connected to the box, a water source stored inside the box, and the end of the dust suction pipe inserted below the water source level. The dust suction pipe can input dust and gas into the water source, and the dust can settle in the water source.

[0008] Multiple grid plates are vertically fixed inside the box. Each pair of adjacent grid plates are arranged in an alternating vertical position. The upper grid plate is connected to the top of the box, and the lower grid plate is connected to the bottom of the box. The two sides of the grid plate are connected to the inner wall of the box. The water level is higher than the top surface of the lower grid plate. The grid plates can increase the residence time of gas in the water.

[0009] The air outlet is used to discharge filtered gas, thereby preventing excessive air pressure inside the chamber.

[0010] Several perforations are also provided through the side wall of the box, which are connected to the inside of the box. A storage frame is slidably provided in the box corresponding to the perforation. The storage frame is used to collect the settled sulfur powder. A baffle is also provided at the end of the storage frame to seal the perforations.

[0011] The baffle is provided with several threaded holes, which are set through the baffle and have bolts installed inside. The baffle is connected to the outer wall of the box by bolts, and the position of the storage frame can be indirectly fixed by bolts.

[0012] The baffle is also equipped with a force-applying structure, which makes it easy to move the baffle.

[0013] The inner surface of the baffle is also equipped with a rubber layer, which can further prevent water inside the box from leaking out.

[0014] Storage spaces are formed between every two adjacent grids, between the end grid and the inner wall of the box, and each storage space contains a storage box.

[0015] Each storage box has a through-type structure, and a filter cloth is laid inside the storage box. The area above the filter cloth is used to store sulfur powder.

[0016] There is also a clearance space between the bottom of the filter cloth and the storage frame. Corresponding to the clearance space, a discharge port is provided through the bottom of the box. The discharge port is connected to the clearance space and is located directly below the filter cloth. This can prevent sulfur powder in the storage frame from entering the discharge port. The discharge port is used to discharge water.

[0017] In summary, compared with the prior art, this application includes at least one of the following beneficial technical effects:

[0018] 1. Low-cost and high-efficiency dust removal: Using water as the core filtration medium, and taking advantage of the settling and dissolving properties of sulfur dust and steam in water, this method replaces the complex combination of traditional cyclone dust collectors and condensation equipment, significantly reducing equipment purchase costs (cost reduction of approximately 60% or more).

[0019] 2. Sulfur resource recovery: The combined design of the storage frame and filter cloth enables the automatic separation of sulfur powder and water: the filter cloth intercepts the settled sulfur powder, and the water is recycled through the discharge port, reducing resource waste.

[0020] The modular storage box can be quickly pulled out for cleaning, avoiding the problem of low recovery rate caused by sulfur powder adhering to the inner wall in traditional equipment, thus improving the sulfur recovery rate.

[0021] 3. Improved ease of operation and sealing: The baffle is sealed with a double perforation by bolts and a rubber layer, which prevents water leakage and simplifies the material storage box replacement process. It can be operated by a single person, improving maintenance efficiency.

[0022] The design of the force-applying structure (such as the handle) further reduces the intensity of operation and is suitable for the manpower allocation needs of small and medium-sized enterprises.

[0023] 4. Simplified structure and expanded applicability: The entire device has no complex mechanical parts, has a low failure rate, and consumes only 30% of the energy of traditional equipment, significantly reducing the barrier to entry for small and medium-sized enterprises.

[0024] The volume of the box and the number of grids are adjustable, allowing for flexible adaptation to different scales of sulfur condensation sheet packaging production lines and expanding application scenarios. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the dust removal system of a sulfur condensation flake packaging device according to the present invention; Figure 2 This is a structural schematic diagram of the cross-sectional view of the box body of this utility model.

[0026] Explanation of reference numerals in the attached figures: 100. Housing; 101. Grille; 102. Dust extraction pipe; 103. Air outlet; 104. Material discharge port; 200. Perforation; 201. Storage frame; 202. Baffle; 203. Threaded hole; 204. Force-applying structure; 205. Filter cloth. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the following will be described in conjunction with the appendices of the embodiments of this utility model. Figure 1-2The technical solutions of the embodiments of this utility model are clearly and completely described herein. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the described embodiments of this utility model are within the protection scope of this utility model.

[0028] This embodiment provides a dust removal system for a sulfur condensation flake packaging device, such as... Figure 2 As shown: It includes a box 100, which contains a water source, and a dust collection pipe 102 is connected to the box 100. The end of the dust collection pipe 102 is placed above the sulfur processing equipment in the workshop, such as conveying and packaging equipment. The other end of the dust collection pipe 102 extends to below the water source level in the box 100. The dust collection pipe 102 system is equipped with a fan device. When the fan device is working, it can carry the airflow in the sulfur processing workshop and dust into the box 100, so that the sulfur powder will settle the moment it comes into contact with the water source.

[0029] Furthermore, the housing 100 also has three vertically arranged grids 101, such as... Figure 2 As shown: the spacing between any two adjacent grid plates 101 is consistent. Both sides of each grid plate 101 are connected to the inner wall of the box 100, and the outermost grid plates 101 are connected to the top of the box 100. The bottoms of these two grid plates 101 are inserted below the water source level. The middle grid plate 101 is fixed to the bottom of the box 100, and the top of this grid plate 101 is located below the water source level. Since the box 100 is a sealed structure, the residence time of sulfur vapor in the water source can be increased by the three grid plates 101.

[0030] It is worth mentioning that, such as Figure 1 , 2 As shown: storage spaces are formed between every two adjacent grid plates 101 and between the end grid plate 101 and the inner wall of the box 100, that is, there are 4 storage spaces inside the box 100. Correspondingly, there are 4 perforations 200 on the side wall of the box 100 for each space. Each perforation 200 is connected to the corresponding storage space. A storage frame 201 is also slidably installed in the storage space for each perforation 200. A baffle 202 is also provided at the end of the storage frame 201 corresponding to the perforation 200. When the storage frame 201 is inside the box 100, the baffle 202 can block the perforation 200. That is, most of the sulfur powder in the water source will fall into the storage frame 201 after sedimentation. Pulling the storage frame 201 out of the storage frame 201 can recover the sulfur powder in the water source.

[0031] Meanwhile, the baffle 202 is also provided with a force-applying structure 204. In this embodiment, the force-applying structure 204 is a handle, which makes it easy to pull the storage frame 201 to slide. In addition, a rubber layer is provided on the side of the baffle 202 near the box 100. The rubber layer can keep the baffle 202 and the box 100 sealed, so that the water in the box 100 will not be discharged out through the perforation 200.

[0032] Furthermore, the baffle 202 is provided with multiple threaded holes 203, each threaded hole 203 is screwed with a bolt, and the corresponding bolt is also provided with threaded holes 203 on the outer wall of the box 100. The baffle 202 can be fixed to the outer wall of the box 100 by means of bolts.

[0033] Preferably, the storage frame 201 has a vertically continuous structure, such as... Figure 1 , 2 As shown: a filter cloth 205 is horizontally laid below the storage frame 201. The upper part of the filter cloth 205 is used to store sulfur powder, and the lower part of the filter cloth 205 forms a clearance space. The bottom of the box 100 is also provided with a discharge port, which is connected to the clearance space. The discharge port is also connected to a discharge pipe, which is equipped with a control valve. That is, when the storage frame 201 needs to be pulled out, the water source needs to be discharged through the discharge port first. Since the discharge port is located below the filter cloth 205, most of the sulfur powder can be prevented from being discharged through the discharge port.

[0034] Furthermore, the upper surface of the chamber is equipped with an air vent, which allows filtered gas to be discharged easily, thus preventing excessive air pressure inside the chamber.

[0035] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0036] The above description is the preferred embodiment of this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this utility model, and these improvements and modifications should also be considered within the protection scope of this utility model.

Claims

1. A dust removal system for a sulfur condensing and prilling packaging apparatus, characterized by: include; A housing (100) is connected to a dust collection pipe (102), and the housing (100) contains a water source. The end of the dust collection pipe (102) is inserted below the horizontal plane of the water source. Multiple grid plates (101) are vertically fixed inside the box (100). Every two adjacent grid plates (101) are arranged in an alternating vertical position. The upper grid plate (101) is connected to the top of the box (100), and the lower grid plate (101) is connected to the bottom of the box (100). The two sides of the grid plate (101) are connected to the inner wall of the box (100), and the water level is higher than the top surface of the lower grid plate (101). The air outlet (103) is used to discharge filtered gas.

2. The dust removal system of the sulfur condensation flake packaging device as described in claim 1, characterized in that: The side wall of the box (100) is also provided with several through holes (200), and a storage frame (201) is slidably provided in the box (100) corresponding to the through holes (200). The storage frame (201) is used to collect the settled sulfur powder. The end of the storage frame (201) is also provided with a baffle (202) for sealing the through holes (200).

3. The dust removal system of the sulfur condensation flake packaging device as described in claim 2, characterized in that: The baffle (202) is provided with a plurality of threaded holes (203), and bolts are installed in the threaded holes (203). The baffle (202) is connected to the outer wall of the box (100) by bolts.

4. The dust removal system of the sulfur condensation flake packaging device as described in claim 2, characterized in that: The baffle (202) is also provided with a force-applying structure (204).

5. The dust removal system of the sulfur condensation flake packaging device as described in claim 2, characterized in that: The inner surface of the baffle (202) is also provided with a rubber layer.

6. The dust removal system of the sulfur condensation flake packaging device as described in claim 2, characterized in that: Storage spaces are formed between every two adjacent grids (101), between the end grid (101) and the inner wall of the box (100), and each storage space contains a storage box (201).

7. The dust removal system of a sulfur condensation flake packaging device as described in claim 2 or 6, characterized in that: Each storage box (201) has a through-type structure, and a filter cloth (205) is laid inside the storage box (201). The filter cloth (205) is used to store sulfur powder.

8. The dust removal system of the sulfur condensation flake packaging device as described in claim 5, characterized in that: There is also a clearance space between the filter cloth (205) and the storage frame (201). A discharge port (104) is provided through the bottom of the box (100) to correspond to the clearance space. The discharge port (104) is connected to the clearance space.

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