A heat treatment and curing device for ceramic fiber gasket production
Patent Information
- Application Number
- CN202521594265.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-29
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-07-29
AI Technical Summary
[0004]本实用新型的目的在于提供了一种陶瓷纤维垫片生产用热处理固化装置,解决了传统装置没有产生的对气体进行有效的过滤吸附的技术问题,达到了对固化时产生的有害气体进行吸附过滤的目的
(1)本实用新型通过设置的吸风机将固化陶瓷纤维垫片过程中产生的各类气体,通过箱体内上端的吸附孔精准地吸入,随后这些气体被有效地传输到过滤箱的内部空间,在过滤箱内部气体流经活性炭吸附板,通过过滤和吸附能力,能够彻底去除气体中的有害物质和杂质,通过这一系列的过滤吸附处理过程,从而避免工作人员在打开箱门时导致吸入,危害其身体健康。
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Figure CN224640709U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ceramic fiber gasket production technology, specifically to a heat treatment curing device for ceramic fiber gasket production. Background Technology
[0002] Ceramic fiber gaskets, as excellent high-temperature sealing and insulation materials, are widely used in thermal equipment in metallurgy, chemical industry, power, aerospace and other fields. Their performance, especially dimensional stability, resilience and mechanical strength at high temperatures, largely depends on the heat treatment and curing process during production. In this process, the resin binder needs to be cross-linked and cured at a specific temperature to allow the ceramic fibers to form a stable structure.
[0003] Currently, the curing process of ceramic fiber gaskets is usually carried out in a dedicated heating chamber or drying tunnel. However, existing heat treatment curing equipment generally has the following significant defects: insufficient treatment of harmful gases. During the high-temperature curing process, the ceramic fibers themselves and the resin binders they contain will inevitably release a variety of gases, which may include dust, volatile organic compounds (VOCs) and even trace amounts of harmful substances. Existing equipment often lacks an effective and precise gas collection and purification system, which causes these gases to accumulate in the chamber or escape into the working environment instantly when the operator opens the chamber door to unload the material. This not only pollutes the workshop air, but also poses a potential threat to the respiratory health of long-term operators. To address this, a heat treatment curing apparatus for the production of ceramic fiber gaskets was proposed. Utility Model Content
[0004] The purpose of this invention is to provide a heat treatment curing device for the production of ceramic fiber gaskets, which solves the technical problem of the lack of effective filtration and adsorption of gases in traditional devices, and achieves the purpose of adsorbing and filtering harmful gases generated during curing.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a heat treatment curing device for ceramic fiber gasket production, comprising a housing, an adsorption filtration assembly, and a heating assembly. The adsorption filtration assembly is disposed at the upper end of the housing, and the heating assembly is disposed inside the housing. The adsorption filtration assembly includes an adsorption shell, which is fixedly connected to the middle of the top surface of the housing. The lower surface of the adsorption shell has multiple adsorption holes. A suction fan is disposed at the middle of the rear end of the upper surface of the housing. A filter box is disposed at the middle of the front end of the upper surface of the housing. Multiple activated carbon adsorption plates are slidably connected inside the filter box. A protrusion is fixedly connected to the middle of the upper surface of the activated carbon adsorption plates. Multiple exhaust holes are disposed at the middle of the outer wall of the front end of the filter box.
[0006] Preferably, the heating assembly includes multiple heating plates, all of which are fixedly connected to both sides of the inner wall of the box. Each heating plate has multiple heating rods inside, which can heat the heating plate.
[0007] Preferably, servo motors are fixedly connected to both sides of the lower end of the housing, and multiple fan blades are fixedly connected to the output end of each servo motor. The servo motors can drive the fan blades to rotate, thereby effectively accelerating heat transfer, significantly improving the curing efficiency of the ceramic fiber gasket, and ensuring that the entire curing process is faster and more effective.
[0008] Preferably, multiple placement plates are slidably connected to both sides of the inner wall of the box, and multiple through holes are opened on the upper surface of each placement plate. A first handle is fixedly connected to the middle of the outer wall at the front end of each placement plate. Ceramic fiber gaskets can be placed through the placement plates, heat can be easily transferred through the through holes, and the placement plates can be easily pulled out through the first handle.
[0009] Preferably, a temperature sensor is fixedly connected to the upper part of the front end of one side of the inner wall of the box, and an alarm and a timer are respectively set on one side of the front end of the upper surface of the box. The temperature sensor can easily detect the temperature inside the box, the alarm can easily sound an alarm to remind the supervisor that the ceramic fiber gasket has been cured, and the timer can conveniently time the heating time of the ceramic fiber gasket.
[0010] Preferably, a control panel is fixedly connected to the upper part of the outer wall of the housing away from the timer. The fan, heating rod, servo motor, temperature sensor, alarm, and timer are all electrically connected to the control panel. The control panel facilitates operation by the staff, and the electrical connection facilitates signal transmission and reception.
[0011] Preferably, the front end of the box is hinged to a box door, the middle of the box door is provided with a transparent observation window, and a second handle is fixedly connected to the middle of one side of the outer wall of the front end of the box door. The box can be easily opened through the box door, the interior of the box can be easily observed through the transparent observation window, and the box door can be easily opened through the second handle.
[0012] Preferably, a base plate is fixedly connected to the lower surface of the housing, and support legs are fixedly connected to the four corners of the lower surface of the base plate. Support seats are fixedly connected to the lower surfaces of the support legs. The support legs can support the base plate, and the support seats can improve the stability of the support legs.
[0013] This invention provides a heat treatment curing apparatus for the production of ceramic fiber gaskets. It has the following beneficial effects: (1) This utility model uses a suction fan to accurately draw in various gases generated during the curing of ceramic fiber gaskets through the adsorption holes at the top of the chamber. These gases are then effectively transported to the internal space of the filter chamber. Inside the filter chamber, the gas flows through the activated carbon adsorption plate. Through filtration and adsorption, harmful substances and impurities in the gas can be completely removed. Through this series of filtration and adsorption processes, the harmful substances and impurities in the gas can be completely removed. This avoids the risk of workers inhaling harmful substances when opening the chamber door.
[0014] (2) This utility model uses a carefully designed heating plate and heating rod to perform uniform and efficient curing treatment on the internal ceramic fiber gasket. At the same time, with the help of the precision servo motor at its bottom, the fan blades are driven to rotate stably and continuously, thereby effectively accelerating heat transfer, significantly improving the curing efficiency of the ceramic fiber gasket, and ensuring that the entire curing process is faster and more effective. Attached Figure Description
[0015] Figure 1 This is a perspective view of the overall structure of this utility model; Figure 2 This is a schematic diagram of the internal structure of the box in this utility model; Figure 3 This is a schematic diagram of the orthographic section of the present invention; Figure 4 for Figure 3 Enlarged diagram of point A in the middle.
[0016] In the diagram: 1. Box body; 2. Adsorption and filtration assembly; 21. Adsorption shell; 22. Adsorption hole; 23. Fan; 24. Filter box; 25. Activated carbon adsorption plate; 26. Protrusion; 27. Exhaust hole; 3. Heating assembly; 31. Heating plate; 32. Heating rod; 33. Servo motor; 34. Fan blade; 4. Placement plate; 5. Through hole; 6. First handle; 7. Temperature sensor; 8. Alarm; 9. Timer; 10. Control panel; 11. Box door; 12. Transparent observation window; 13. Second handle; 14. Base plate; 15. Support leg; 16. Support base. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention. Example
[0019] A preferred embodiment of the heat treatment curing apparatus for ceramic fiber gasket production provided by this utility model is, for example... Figures 1-4 As shown: A heat treatment curing device for the production of ceramic fiber gaskets includes a housing 1, an adsorption filter assembly 2, and a heating assembly 3. The adsorption filter assembly 2 is located at the upper end of the housing 1, and the heating assembly 3 is located inside the housing 1. The adsorption filter assembly 2 includes an adsorption shell 21, which is fixedly connected to the middle of the top surface inside the housing 1. Multiple adsorption holes 22 are opened on the lower surface of the adsorption shell 21. A suction fan 23 is arranged at the middle of the rear end of the upper surface of the housing 1. A filter box 24 is arranged at the middle of the front end of the upper surface of the housing 1. Multiple activated carbon adsorption plates 25 are slidably connected inside the filter box 24. A protrusion 26 is fixedly connected to the middle of the upper surface of the activated carbon adsorption plate 25. Multiple exhaust holes 27 are opened at the middle of the outer wall at the front end of the filter box 24.
[0020] Furthermore, in this embodiment, the various gases generated during the curing of the ceramic fiber gasket are precisely drawn in through the adsorption holes 22 at the upper end of the box 1 by the suction fan 23. These gases are then effectively transported to the internal space of the filter box 24. Inside the filter box 24, the gas flows through the activated carbon adsorption plate 25. Through filtration and adsorption, harmful substances and impurities in the gas can be completely removed. Through this series of filtration and adsorption processes, the harmful substances and impurities in the gas are prevented from being inhaled by staff when the box door 11 is opened, thus avoiding harm to their health. Example
[0021] Based on Embodiment 1, a preferred embodiment of the heat treatment curing apparatus for ceramic fiber gasket production provided by this utility model is as follows: Figures 1-4 As shown: The heating component 3 includes multiple heating plates 31, which are fixedly connected to both sides of the inner wall of the housing 1. Multiple heating rods 32 are provided inside each heating plate 31. Servo motors 33 are fixedly connected to both sides of the lower end of the housing 1, and multiple fan blades 34 are fixedly connected to the output end of each servo motor 33. Multiple placement plates 4 are slidably connected to both sides of the inner wall of the box 1. Multiple through holes 5 are opened on the upper surface of each placement plate 4. A first handle 6 is fixedly connected to the middle of the outer wall at the front end of each placement plate 4. A temperature sensor 7 is fixedly connected to the upper part of the front end of one side of the inner wall of the box 1, and an alarm 8 and a timer 9 are respectively installed on one side of the front end of the upper surface of the box 1. A control panel 10 is fixedly connected to the upper part of the front end of the outer wall of the housing 1 away from the timer 9. The suction fan 23, heating rod 32, servo motor 33, temperature sensor 7, alarm 8, and timer 9 are all electrically connected to the control panel 10. A door 11 is hinged to the front end of the box body 1. A transparent observation window 12 is provided in the middle of the door 11. A second handle 13 is fixedly connected to the middle of one side of the front outer wall of the door 11. A base plate 14 is fixedly connected to the lower surface of the housing 1. Support legs 15 are fixedly connected to the four corners of the lower surface of the base plate 14. Support seats 16 are fixedly connected to the lower surface of the support legs 15.
[0022] Furthermore, in this embodiment, the internal ceramic fiber gasket is uniformly and efficiently cured by a carefully designed heating plate 31 and heating rod 32. At the same time, the fan blade 34 is driven to rotate stably and continuously by a precision servo motor 33 at its bottom, thereby effectively accelerating heat transfer, significantly improving the curing efficiency of the ceramic fiber gasket, and ensuring that the entire curing process is faster and more effective.
[0023] When using it, first open the box door 11 and put the ceramic fiber pad that needs to be cured on the placement plate 4, then close the box door 11, set the time through the timer 9, and when the time is up, the alarm 8 will sound an alarm to remind the staff to take out the ceramic fiber pad. Then, the internal ceramic fiber gasket is uniformly and efficiently cured using the heating plate 31 and heating rod 32. Simultaneously, the precision servo motor 33 at its bottom drives the fan blades 34 to rotate stably and continuously, effectively accelerating heat transfer and significantly improving the curing efficiency of the ceramic fiber gasket, ensuring a faster and more effective curing process. During the curing process, the various gases generated during the curing of the ceramic fiber gasket are precisely drawn in through the adsorption holes 22 at the upper end of the chamber 1 by the suction fan 23. Then, these gases are effectively transferred to the internal space of the filter chamber 24. Inside the filter chamber 24, the gas flows through the activated carbon adsorption plate 25. Through filtration and adsorption, harmful substances and impurities in the gas can be completely removed. Through this series of filtration and adsorption processes, it is possible to prevent workers from inhaling harmful substances when opening the chamber door 11, thus avoiding harm to their health. Once curing is complete, the ceramic fiber pad on the upper surface of the placement plate 4 can be easily removed by opening the box door 11 and pulling out the first handle 6.
[0024] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A heat treatment curing apparatus for producing ceramic fiber gaskets, comprising a housing (1), an adsorption filtration assembly (2), and a heating assembly (3), characterized in that: The adsorption filter assembly (2) is located at the upper end of the box (1), and the heating assembly (3) is located inside the box (1). The adsorption filter assembly (2) includes an adsorption shell (21), which is fixedly connected to the middle of the top surface inside the box (1). The lower surface of the adsorption shell (21) is provided with multiple adsorption holes (22). A suction fan (23) is provided at the middle of the rear end of the upper surface of the box (1). A filter box (24) is provided at the middle of the front end of the upper surface of the box (1). Multiple activated carbon adsorption plates (25) are slidably connected inside the filter box (24). A protrusion (26) is fixedly connected to the middle of the upper surface of the activated carbon adsorption plate (25). Multiple exhaust holes (27) are provided at the middle of the outer wall at the front end of the filter box (24).
2. The heat treatment curing apparatus for producing ceramic fiber gaskets according to claim 1, characterized in that: The heating assembly (3) includes multiple heating plates (31), which are fixedly connected to both sides of the inner wall of the box (1), and multiple heating rods (32) are provided inside each heating plate (31).
3. The heat treatment curing apparatus for producing ceramic fiber gaskets according to claim 1, characterized in that: Servo motors (33) are fixedly connected to both sides of the lower end of the housing (1), and multiple fan blades (34) are fixedly connected to the output end of each servo motor (33).
4. The heat treatment curing apparatus for producing ceramic fiber gaskets according to claim 1, characterized in that: Multiple placement plates (4) are slidably connected to both sides of the inner wall of the box (1). Multiple through holes (5) are opened on the upper surface of each placement plate (4). A first handle (6) is fixedly connected to the middle of the outer wall of the front end of each placement plate (4).
5. The heat treatment curing apparatus for producing ceramic fiber gaskets according to claim 1, characterized in that: A temperature sensor (7) is fixedly connected to the upper part of the front end of one side of the inner wall of the box (1), and an alarm (8) and a timer (9) are respectively provided on one side of the front end of the upper surface of the box (1).
6. The heat treatment curing apparatus for producing ceramic fiber gaskets according to claim 1, characterized in that: A control panel (10) is fixedly connected to the upper part of the outer wall of the housing (1) away from the timer (9). The fan (23), heating rod (32), servo motor (33), temperature sensor (7), alarm (8), and timer (9) are all electrically connected to the control panel (10).
7. The heat treatment curing apparatus for producing ceramic fiber gaskets according to claim 1, characterized in that: The front end of the box (1) is hinged to a door (11), and a transparent observation window (12) is provided in the middle of the door (11). A second handle (13) is fixedly connected to the middle of one side of the front outer wall of the door (11).
8. The heat treatment curing apparatus for producing ceramic fiber gaskets according to claim 1, characterized in that: The lower surface of the box (1) is fixedly connected to a base plate (14), and the four corners of the lower surface of the base plate (14) are fixedly connected to support legs (15), and the lower surface of the support legs (15) is fixedly connected to support seats (16).