Material mixing and dispersing device

CN224640803UActive Publication Date: 2026-08-18XINJIANG HANHANG TECH CO LTD
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Patent Information

Application Number
CN202521893260.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-03
Publication Date
2026-08-18
Estimated Expiration
2035-09-03

AI Technical Summary

Technical Problem

[0003]为了解决粘性较大物料在短时间内均匀分散的问题,本实用新型提供一种物料混合分散装置

Benefits of technology

本实用新型成功解决了粘性较大物料短时间内均匀分散的问题。其中高速混合泵能有效将粘性物料与分散液混合并降低混合物粘度,有利于后续混合物输送泵的输送。混合物输送泵不仅可以增加混合物的输送速度还可以增加后续湍流口混合效果。湍流口可以快速改变物料流动方向进一步增加混合物的混合效果并且防止物料直接冲击搅拌罐。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a material mixing and dispersing device belongs to material mixing and dispersing equipment field, specific scheme is as follows: a material mixing and dispersing device, including raw material tank, screw conveying device, dispersion liquid tank, stirring tank and stirring device, the screw conveying device sets up in raw material tank, the discharge port of raw material tank and the discharge port of dispersion liquid tank all are connected with the feed inlet of high -speed mixing pump located below it, the discharge port of high -speed mixing pump is connected with the stirring tank located below it, the stirring device sets up in stirring tank, the utility model successfully solved the problem that the viscosity is bigger material even dispersing in short time.
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Description

Technical Field

[0001] This utility model belongs to the field of material mixing and dispersing equipment, and specifically relates to a material mixing and dispersing device. Background Technology

[0002] In fields such as petrochemicals, metallurgy, new energy, pharmaceuticals, and construction, uniform dispersion and mixing of materials are extremely important for material processing and use. Currently, commonly used material dispersion devices include mechanical stirring and ultrasonic dispersion. However, commonly used mechanical stirring and ultrasonic dispersion are difficult to effectively disperse highly viscous materials, and the dispersion time is relatively long, resulting in poor timeliness. Summary of the Invention

[0003] To address the problem of uniformly dispersing highly viscous materials in a short time, this invention provides a material mixing and dispersing device.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: A material mixing and dispersing device includes a raw material tank, a screw conveyor, a dispersion liquid tank, a mixing tank, and a stirring device. The screw conveyor is disposed in the raw material tank. The outlet of the raw material tank and the outlet of the dispersion liquid tank are both connected to the inlet of a high-speed mixing pump located below the raw material tank. The outlet of the high-speed mixing pump is connected to the mixing tank located below it. The stirring device is disposed in the mixing tank.

[0005] Furthermore, the screw conveyor includes a first motor and a screw rod, one end of which is fixedly connected to the output shaft of the first motor, and the other end is vertically inserted into the raw material tank.

[0006] Furthermore, a dispersion delivery pump is installed on the connecting pipe I between the dispersion tank and the high-speed mixing pump.

[0007] Furthermore, a turbulence inlet is provided at the connection between the high-speed mixing pump and the mixing tank. The turbulence inlet includes an outer baffle and an inner baffle. The inner baffle is an annular outward-turning baffle, and the outer baffle is an annular inward-turning baffle. Both the outer and inner baffles are fixedly sleeved on the inlet pipe of the mixing tank, with the outer baffle sleeved outside the inner baffle.

[0008] Furthermore, a mixture delivery pump is installed on the connecting pipe II between the high-speed mixing pump and the mixing tank.

[0009] Furthermore, the stirring device includes a second motor and a stirring paddle, the stirring paddle being rotatably installed inside the stirring tank, and the central rod of the stirring paddle being fixedly connected to the output shaft of the second motor.

[0010] Furthermore, a liquid level detection device and an exhaust pipe are installed on the top of the mixing tank; an ultrasonic generator is installed on the bottom of the mixing tank.

[0011] Furthermore, the bottom of the mixing tank is connected to subsequent equipment via a material conveying pump.

[0012] Furthermore, a drain pipe is provided at the bottom of the mixing tank.

[0013] Furthermore, the mixing tank is fixedly mounted on the base.

[0014] Compared with the prior art, the beneficial effects of this utility model are: This invention successfully solves the problem of uniformly dispersing highly viscous materials in a short time. The high-speed mixing pump effectively mixes viscous materials with the dispersion and reduces the viscosity of the mixture, which is beneficial for subsequent transport by the mixing pump. The mixing pump not only increases the transport speed of the mixture but also enhances the mixing effect of the subsequent turbulent inlet. The turbulent inlet can quickly change the flow direction of the material, further increasing the mixing effect and preventing the material from directly impacting the mixing tank. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of the material mixing and dispersing device of this utility model; Figure 2 This is a schematic diagram of the structure of the screw conveyor device of this utility model; In the diagram, 1. Raw material tank, 2. Screw conveyor, 3. Dispersion tank, 4. Mixing tank, 5. Stirring device, 6. High-speed mixing pump, 7. Turbulent flow port, 8. Mixture transfer pump, 9. Liquid level detection device, 10. Exhaust pipe, 11. Ultrasonic generator, 12. Material transfer pump, 13. Subsequent equipment, 14. Sewage pipe, 15. Base, 16. Dispersion transfer pump, 17. Outlet valve, 21. First motor, 22. Screw rod, 51. Second motor, 52. Stirring paddle, 71. Outer baffle, 72. Inner baffle. Detailed Implementation

[0016] The technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings and embodiments. Obviously, the described embodiments are only some embodiments of the utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the protection scope of this utility model.

[0017] Example 1: A material mixing and dispersing device includes a raw material tank 1, a screw conveyor 2, a dispersion liquid tank 3, a mixing tank 4, and a stirring device 5. The screw conveyor 2 is disposed in the raw material tank 1. The discharge port of the raw material tank 1 and the discharge port of the dispersion liquid tank 3 are both connected to the inlet of a high-speed mixing pump 6 located below the raw material tank 1. The discharge port of the high-speed mixing pump 6 is connected to the mixing tank 4 located below it. The stirring device 5 is disposed in the mixing tank 4.

[0018] Furthermore, the screw conveyor 2 includes a first motor 21 and a screw rod 22. One end of the screw rod 22 is fixedly connected to the output shaft of the first motor 21, and the other end is vertically inserted into the raw material tank 1. The first motor 21 is fixed on the external frame.

[0019] Furthermore, a dispersion transfer pump 16 is installed on the connecting pipe I between the dispersion tank 3 and the high-speed mixing pump 6.

[0020] Furthermore, a turbulence port 7 is provided at the connection between the high-speed mixing pump 6 and the mixing tank 4. The turbulence port 7 includes an outer baffle 71 and an inner baffle 72. The inner baffle 72 is an annular outward-turning baffle, and the outer baffle 71 is an annular inward-turning baffle. Both the outer baffle 71 and the inner baffle 72 are fixedly sleeved on the inlet pipe of the mixing tank 4, and the outer baffle 71 is sleeved outside the inner baffle 72.

[0021] Furthermore, a mixture delivery pump 8 is installed on the connecting pipe II between the high-speed mixing pump 6 and the mixing tank 4.

[0022] Furthermore, the stirring device 5 includes a second motor 51 and a stirring paddle 52. The stirring paddle 52 is rotatably installed inside the stirring tank 4. The central rod of the stirring paddle 52 is fixedly connected to the output shaft of the second motor 51. The second motor is fixed on an external frame.

[0023] Furthermore, a liquid level detection device 9 and an exhaust pipe 10 are installed on the top of the mixing tank 4; an ultrasonic generator 11 is installed on the bottom of the mixing tank 4.

[0024] Furthermore, the bottom of the mixing tank 4 is connected to the downstream equipment 13 via a material conveying pump 12. An outlet valve 17 is provided between the material conveying pump 12 and the mixing tank 4.

[0025] Furthermore, a drain pipe 14 is provided at the bottom of the mixing tank 4.

[0026] Furthermore, the mixing tank 4 is fixedly mounted on the base 15.

[0027] In specific operation, the material enters the raw material tank 1 through the inlet. The material in the raw material tank 1 then enters the high-speed mixing pump 6 via the screw conveyor 2. The screw rod 22 of the screw conveyor 2 is driven by the first motor 21. The dispersion enters the dispersion tank 3 through the inlet. The dispersion in the dispersion tank 3 is then transported to the high-speed mixing pump 6 by the dispersion transfer pump 16 and mixed at high speed with the material. After mixing, the material and dispersion are transferred to the mixing tank 4 via the mixture transfer pump 8 and through the turbulent flow port 7. The turbulent flow port 7 consists of an outer baffle 71 and an inner baffle 72. The flow path of the mixture is as follows: Figure 2 As shown, the turbulence inlet 7 can increase the uniformity of the mixture. The mixture is stirred in the mixing tank 4 by the stirring paddle 52 driven by the second motor 51. During stirring, the ultrasonic generator 11 at the bottom of the mixing tank 4 generates ultrasonic waves to assist in material dispersion. The liquid level in the mixing tank 4 is detected by the liquid level detection device 9 during stirring. Excess gas in the mixing tank 4 is discharged through the exhaust pipe 10. The uniformly mixed liquid in the mixing tank 4 is transported to the downstream equipment 13 by the material transfer pump 12, and the contaminants in the mixing tank 4 are discharged through the drain pipe 14.

[0028] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A material mixing and dispersing apparatus, characterized by: The system includes a raw material tank (1), a screw conveyor (2), a dispersion tank (3), a mixing tank (4), and a stirring device (5). The screw conveyor (2) is located in the raw material tank (1). The outlet of the raw material tank (1) and the outlet of the dispersion tank (3) are both connected to the inlet of a high-speed mixing pump (6) located below the raw material tank (1). The outlet of the high-speed mixing pump (6) is connected to the mixing tank (4) located below it. The stirring device (5) is located in the mixing tank (4).

2. A material mixing and dispersing device according to claim 1, wherein: The screw conveyor (2) includes a first motor (21) and a screw rod (22). One end of the screw rod (22) is fixedly connected to the output shaft of the first motor (21), and the other end is vertically inserted into the raw material tank (1).

3. The material mixing and dispersing device according to claim 1, wherein: A dispersion transfer pump (16) is installed on the connecting pipe I between the dispersion tank (3) and the high-speed mixing pump (6).

4. The material mixing and dispersing device according to claim 1, wherein: A turbulence port (7) is provided at the connection between the high-speed mixing pump (6) and the mixing tank (4). The turbulence port (7) includes an outer baffle (71) and an inner baffle (72). The inner baffle (72) is an annular outward-turning baffle, and the outer baffle (71) is an annular inward-turning baffle. The outer baffle (71) and the inner baffle (72) are both fixedly sleeved on the inlet pipe of the mixing tank (4), and the outer baffle (71) is sleeved outside the inner baffle (72).

5. The material mixing and dispersing device according to claim 1, wherein: A mixture delivery pump (8) is installed on the connecting pipe II between the high-speed mixing pump (6) and the mixing tank (4).

6. The material mixing and dispersing device according to claim 1, characterized in that: The stirring device (5) includes a second motor (51) and a stirring paddle (52). The stirring paddle (52) is rotatably installed inside the stirring tank (4). The central rod of the stirring paddle (52) is fixedly connected to the output shaft of the second motor (51).

7. The material mixing and dispersing device according to claim 1, characterized in that: The top of the mixing tank (4) is equipped with a liquid level detection device (9) and an exhaust pipe (10); the bottom of the mixing tank (4) is equipped with an ultrasonic generator (11).

8. The material mixing and dispersing device according to claim 1, characterized in that: The bottom of the mixing tank (4) is connected to the downstream equipment (13) via a material conveying pump (12).

9. A material mixing and dispersing device according to claim 1, characterized in that: The bottom of the mixing tank (4) is provided with a sewage pipe (14).

10. A material mixing and dispersing device according to claim 1, characterized in that: The mixing tank (4) is fixedly mounted on the base (15).