A grass entangling and blocking device for a feed mixer
Patent Information
- Application Number
- CN202522050026.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-24
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-09-24
AI Technical Summary
[0002]在当前饲料加工设备领域,单轴式饲料搅拌机因结构简单、初期投入成本较低,仍被部分中小型养殖企业及个体用户采用;该类型设备主要依靠主轴上的搅拌板旋转实现物料混合,但在处理较长麦秸、稻草等粗纤维物料时,存在显著技术短板;由于这类物料自身纤维韧性强、流动性差,在搅拌过程中易缠绕在主轴及搅拌板表面,随着运行时间推移,缠绕的草料会逐渐堆积增厚,最终导致主轴与设备箱体之间形成卡死现象;这种故障不仅会瞬间增大设备运行阻力,迫使减速机和电动机长期处于超负荷工作状态,大幅加速核心部件的磨损老化,严重缩短设备整体使用寿命,还需操作人员停机后手动清理卡死点的草料;清理过程中需拆解部分设备结构,操作繁琐且耗时费力,往往造成生产中断,给用户带来额外的人力成本与时间损失,难以满足高效、连续的饲料加工需求
[0020]1、该用于饲料搅拌机的防缠草、卡草装置,其中驱动机构是设备动力输出的核心,电机固定座为电动机和减速机提供稳固的安装平台,确保两者在运行过程中位置稳定,避免因震动出现位移;电动机启动后产生动力,通过输出端与皮带的配合,将动力传递至减速机;减速机能对电动机输出的转速与扭矩进行调节,将电动机的高速转动转化为适合搅拌作业的低速高扭矩输出,满足长纤维物料搅拌时对动力的特殊需求,防止因转速过高导致物料过度缠绕或扭矩不足导致搅拌无力;电机固定座底端的两个直角三角形电机座加强筋,利用三角形的结构稳定性,增强电机固定座的承重能力与抗震动能力,减少驱动机构运行时的震动传递,进一步保障电动机与减速机的稳定运行,确保动力传递过程高效、可靠。
Smart Images

Figure CN224640828U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of feed mixer technology, and in particular to a device for preventing grass from getting tangled or stuck in a feed mixer. Background Technology
[0002] In the current field of feed processing equipment, single-shaft feed mixers are still used by some small and medium-sized breeding enterprises and individual users due to their simple structure and low initial investment cost. This type of equipment mainly relies on the rotation of the mixing plate on the main shaft to mix materials, but it has significant technical shortcomings when processing long wheat straw, rice straw and other coarse fiber materials. Because these materials have strong fiber toughness and poor flowability, they are easy to wrap around the main shaft and mixing plate surface during the mixing process. As the running time goes by, the wrapped straw will gradually accumulate and thicken, eventually causing the main shaft to jam between the main shaft and the equipment box. This failure will not only instantly increase the running resistance of the equipment, forcing the reducer and motor to work under overload for a long time, greatly accelerating the wear and aging of core components, and seriously shortening the overall service life of the equipment, but also require the operator to manually clean the straw at the jamming point after stopping the machine. The cleaning process requires disassembling part of the equipment structure, which is cumbersome, time-consuming and labor-intensive, often causing production interruption, bringing additional labor costs and time losses to users, and making it difficult to meet the needs of efficient and continuous feed processing.
[0003] To address the issues of grass entanglement and jamming in single-shaft mixers, the industry has gradually developed dual-shaft or triple-shaft feed mixers. Their design involves adding a secondary shaft and helical blades on it, utilizing the coordinated operation of multiple shafts to drive material circulation. This improves material dispersion within the mixing chamber, reduces excessive entanglement between the main shaft and material, and significantly improves anti-jamming performance compared to single-shaft equipment. However, the multi-shaft design also brings new technical limitations and application challenges. First, dual-shaft or triple-shaft structures require additional main shafts, secondary shafts, helical blades, and supporting transmission components, leading to a significant increase in overall manufacturing costs—30%-50% higher than single-shaft equipment of the same specifications—increasing the initial purchase burden for users. Second, the multi-shaft layout significantly increases the overall size of the equipment, requiring more space for installation and limiting its applicability in scenarios with limited farmland. Furthermore, the transmission connection structure between multiple shafts is more complex, requiring professional personnel for assembly and subsequent maintenance, increasing operational difficulty and time and cost for routine maintenance, making widespread application difficult in small and medium-sized farms. Utility Model Content
[0004] The purpose of this utility model is to at least solve one of the technical problems existing in the prior art, and to provide a solution that can solve the above-mentioned problem.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a device for preventing grass tangling and jamming in a feed mixer, comprising a box body, wherein the box body is a hollow structure with a cuboid upper side and a cylindrical lower side, and the top side of the box body is open; four support feet are fixedly connected to the four corners of the bottom end of the box body, and a discharge port is fixedly connected to the front side of the box body;
[0006] The left end of the box is equipped with a drive mechanism, and the inside of the box is equipped with a stirring mechanism and a mechanism to prevent grass from getting tangled or stuck.
[0007] Preferably, the drive mechanism includes a motor mounting base, which is fixedly connected to the left side of the housing. A motor and a reducer are fixedly connected to the motor mounting base, and the reducer is fixedly connected to the center of the motor mounting base.
[0008] The output end of the electric motor is connected to a belt, and the belt drive is connected to the input end of the reducer.
[0009] Preferably, the bottom end of the motor mounting base is provided with two motor mounting reinforcing ribs, and the motor mounting reinforcing ribs are right-angled triangular structures;
[0010] One end of the motor mount reinforcing rib is fixedly connected to the bottom of the motor mount, and the other end is fixedly connected to the housing.
[0011] Preferably, the stirring mechanism includes a main shaft located in the middle of the housing; one end of the main shaft passes through the housing and is fixedly connected to the output end of the reducer.
[0012] A bearing is fixedly connected to the middle of the right side of the housing, and the other end of the main shaft passes through the housing and is rotatably connected to the bearing.
[0013] Preferably, a support shaft is fixedly connected to the box body, and a stirring plate is fixedly connected to the other end of the support shaft. Four stirring wheels are fixedly connected to the stirring plate.
[0014] The stirring wheel is screwed with a fixing screw, and the fixing screw is screwed to the stirring plate.
[0015] Preferably, the anti-tangle and anti-jamming mechanism includes two grass scrapers, which are arranged horizontally at the front of the box.
[0016] Each grass scraper is located on the left and right sides of the front of the box, and each grass scraper has six angled grass scraping hooks welded at equal intervals.
[0017] Preferably, the grass scraper is spirally connected with a fixing bolt, the fixing bolt protruding from the outside of the box, and the part of the fixing bolt protruding from the outside of the box is spirally connected with a fixing nut.
[0018] Preferably, the two lifting rings fixedly connected to the top of the box are distributed in the left and right directions along the open part of the top of the box.
[0019] Compared with the prior art, the beneficial effects of this utility model are:
[0020] 1. This anti-stuffing and anti-jamming device for a feed mixer features a drive mechanism that is the core of the equipment's power output. The motor mounting base provides a stable mounting platform for the motor and reducer, ensuring their stable position during operation and preventing displacement due to vibration. After the motor starts, it generates power, which is transmitted to the reducer through the output end and belt. The reducer can adjust the speed and torque output of the motor, converting the high-speed rotation of the motor into a low-speed, high-torque output suitable for mixing operations. This meets the special power requirements of mixing long-fiber materials and prevents excessive material entanglement due to excessive speed or insufficient torque leading to weak mixing. The two right-angled triangular reinforcing ribs at the bottom of the motor mounting base utilize the structural stability of the triangle to enhance the load-bearing capacity and vibration resistance of the motor mounting base, reducing vibration transmission during the operation of the drive mechanism, further ensuring the stable operation of the motor and reducer, and ensuring efficient and reliable power transmission.
[0021] 2. This anti-stuffing and anti-jamming device for a feed mixer includes a mixing mechanism responsible for mixing the materials inside the chamber. The reducer outputs power to drive the connected main shaft to rotate. The main shaft is supported at both ends by fixed connections and bearings. The bearings reduce frictional resistance during rotation, ensuring smooth rotation and preventing uneven mixing or component wear due to unstable rotation. When the main shaft rotates, it drives a fixed support shaft to rotate synchronously, which in turn drives the mixing plate to rotate. Four mixing wheels on the mixing plate move together with the mixing plate, shearing, turning, and mixing long-fiber materials and other feed components inside the chamber during rotation, ensuring thorough blending and uniform feed mixing. Fixing screws securely fix the mixing wheels to the mixing plate, preventing them from loosening or falling off during high-speed rotation, ensuring long-term stable operation of the mixing mechanism, and preventing loose components from affecting the mixing effect or causing equipment failure.
[0022] 3. This anti-grass entanglement and anti-grass jamming device for feed mixers is key to solving the problem of grass entanglement and jamming in traditional mixers. Two scraper blades are horizontally arranged at the front of the housing and symmetrically distributed on the left and right sides, ensuring that the mixing plate can fully contact the scraper hooks on the scraper blades when rotating. The scraper hooks have a specific angle, and when the mixing plate rotates with the main shaft and passes the scraper hook position, the scraper hook can accurately hook the long fiber material wrapped around the surface of the mixing plate and forcibly remove it from the mixing plate, allowing the material to fall back into the housing to continue participating in the mixing. This real-time cleaning method can effectively prevent the continuous accumulation of material on the mixing plate, avoid the main shaft and housing jamming caused by material accumulation, and ensure the normal operation of the equipment. The fixing bolts and fixing nuts cooperate to firmly fix the scraper blades to the housing, ensuring that the scraper blades remain in the same position during the operation of the equipment, ensuring the matching accuracy between the scraper hooks and the mixing plate, maintaining a stable anti-grass entanglement and anti-grass jamming effect over a long period of time, and reducing equipment downtime for cleaning and maintenance costs. Attached Figure Description
[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0024] Figure 1 This is a front view schematic diagram of an anti-tangling and anti-jamming device for a feed mixer according to the present invention;
[0025] Figure 2 This is a side view of a device for preventing grass from getting tangled or stuck in a feed mixer according to the present invention.
[0026] Figure 3 This is a top view schematic diagram of an anti-grass tangling and grass jamming device for a feed mixer according to the present invention;
[0027] Figure 4 This utility model Figure 3 Enlarged view of point A;
[0028] Figure 5 This is a cross-sectional schematic diagram of an anti-grass tangling and anti-grass jamming device for a feed mixer according to the present invention.
[0029] Attached reference numerals: 1. Box body; 2. Support leg; 3. Discharge port; 4. Motor mounting base; 5. Motor; 6. Reducer; 7. Belt; 8. Main shaft; 9. Bearing; 10. Support shaft; 11. Mixing plate; 12. Mixing wheel; 13. Fixing screw; 14. Grass scraper; 15. Grass scraper hook; 16. Fixing bolt; 17. Fixing nut; 18. Motor base reinforcing rib; 19. Lifting ring. Detailed Implementation
[0030] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0031] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0032] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.
[0033] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.
[0034] Please see Figure 1-4 This utility model provides a technical solution: a device for preventing grass from getting tangled or stuck in a feed mixer, including a box 1, which is a hollow structure with a cuboid upper side and a cylinder lower side, and the top of the box 1 is open; four support feet 2 are fixedly connected to the four corners of the bottom of the box 1, and a discharge port 3 is fixedly connected to the front of the box 1.
[0035] A drive mechanism is provided at the left end of the box 1, and a stirring mechanism and a mechanism to prevent grass from getting tangled or stuck are provided inside the box 1.
[0036] The housing 1 serves as the core load-bearing structure of the equipment. The upper cuboid section can accommodate a sufficient amount of long-fiber materials, while the lower cylindrical structure optimizes the flow path of materials within the housing, reducing material accumulation in corners and providing a good foundation for subsequent mixing operations. The open top allows for easy addition of materials to be mixed, meeting the needs of batch processing. Four support legs 2 are symmetrically distributed at the bottom of the housing 1, providing stable support for the entire equipment and preventing significant shaking of the housing 1 during mixing, ensuring the overall operational stability of the equipment. After mixing, the uniformly mixed feed can be naturally discharged through the front outlet 3, ensuring a smooth discharge process and reducing feed residue. The two lifting rings 19 at the top are mainly used for the transportation and installation of the equipment, facilitating the movement of the equipment to a designated location using lifting tools, reducing the difficulty of manual handling, and improving the convenience of equipment installation and relocation.
[0037] Furthermore, the drive mechanism includes a motor mounting base 4, which is fixedly connected to the left side of the housing 1. A motor 5 and a reducer 6 are fixedly connected to the motor mounting base 4, and the reducer 6 is fixedly connected to the center of the motor mounting base 4.
[0038] The output end of the motor 5 is connected to the belt 7, which is connected to the input end of the reducer 6.
[0039] The bottom of the motor mounting base 4 is provided with two motor mounting ribs 18, which are right-angled triangular structures;
[0040] One end of the motor mount reinforcing rib 18 is fixedly connected to the bottom end of the motor mount 4, and the other end is fixedly connected to the housing 1;
[0041] The drive mechanism is the core of the equipment's power output. The motor mounting base 4 provides a stable mounting platform for the motor 5 and the reducer 6, ensuring their stable position during operation and preventing displacement due to vibration. After the motor 5 starts, it generates power and transmits it to the reducer 6 through the output end and belt 7. The reducer 6 can adjust the speed and torque output of the motor 5, converting the high-speed rotation of the motor 5 into a low-speed, high-torque output suitable for mixing operations. This meets the special power requirements of mixing long-fiber materials and prevents excessive material entanglement due to excessive speed or insufficient torque, which would result in weak mixing. The two right-angled triangular motor base reinforcing ribs 18 at the bottom of the motor mounting base 4 utilize the structural stability of the triangle to enhance the load-bearing capacity and vibration resistance of the motor mounting base 4, reduce vibration transmission during the operation of the drive mechanism, further ensure the stable operation of the motor 5 and the reducer 6, and ensure efficient and reliable power transmission.
[0042] Furthermore, the stirring mechanism includes a main shaft 8, which is located in the middle of the interior of the housing 1; one end of the main shaft 8 passes through the housing 1 and is fixedly connected to the output end of the reducer 6.
[0043] A bearing 9 is fixedly connected to the middle of the right side of the housing 1, and the other end of the main shaft 8 passes through the housing 1 and is rotatably connected to the bearing 9.
[0044] A support shaft 10 is fixedly connected to the box body 1, and a stirring plate 11 is fixedly connected to the other end of the support shaft 10. Four stirring wheels 12 are fixedly connected to the stirring plate 11.
[0045] A fixing screw 13 is spirally connected to the stirring wheel 12, and the fixing screw 13 is spirally connected to the stirring plate 11;
[0046] The mixing mechanism is responsible for mixing the materials in the housing 1. After the reducer 6 outputs power, it drives the main shaft 8 connected to it to rotate. The two ends of the main shaft 8 are supported by fixed connections and bearings 9 respectively. The bearings 9 can reduce the frictional resistance when the main shaft 8 rotates, ensuring that the main shaft 8 rotates in a stable state and avoiding uneven mixing or wear of parts due to unstable rotation. When the main shaft 8 rotates, it drives the support shaft 10 fixed on it to rotate synchronously. The support shaft 10 further drives the mixing plate 11 to rotate. The four mixing wheels 12 on the mixing plate 11 move together with the mixing plate 11. During the rotation, they shear, turn and mix the long fiber materials and other feed components in the housing 1, so that the various materials are fully integrated and the feed is mixed evenly. The fixing screws 13 firmly fix the mixing wheels 12 to the mixing plate 11 to prevent the mixing wheels 12 from loosening or falling off during high-speed rotation, ensuring the long-term stable operation of the mixing mechanism and avoiding the mixing effect or equipment failure due to loose parts.
[0047] Furthermore, the anti-tangle and anti-jamming mechanism includes two grass scrapers 14, which are arranged horizontally at the front of the housing 1.
[0048] Each grass scraper 14 is distributed on the left and right sides of the front of the box 1, and each grass scraper 14 is welded with six angled grass scraping hooks 15 at equal intervals.
[0049] The grass scraper 14 is spirally connected with a fixing bolt 16, the fixing bolt 16 protrudes out of the outside of the box 1, and the part of the fixing bolt 16 protruding out of the outside of the box 1 is spirally connected with a fixing nut 17.
[0050] The anti-tangling and anti-jamming mechanism is key to solving the problem of grass tangling and jamming in traditional mixers. Two scraper blades 14 are horizontally arranged at the front of the housing 1 and symmetrically distributed on the left and right sides, ensuring that the mixing plate 11 can fully contact the scraper hooks 15 on the scraper blades 14 when rotating. The scraper hooks 15 have a specific angle, so that when the mixing plate 11 rotates with the main shaft 8 and passes the position of the scraper hooks 15, the scraper hooks 15 can accurately hook the long fiber material wrapped around the surface of the mixing plate 11, forcibly removing it from the mixing plate 11 and causing the material to fall back to the surface. The mixing continues inside the housing 1; this real-time cleaning method can effectively prevent materials from continuously accumulating on the mixing plate 11, avoiding jamming of the main shaft 8 and housing 1 due to material accumulation, and ensuring normal operation of the equipment; the fixing bolts 16 and fixing nuts 17 cooperate to firmly fix the grass scraper 14 to the housing 1, ensuring that the position of the grass scraper 14 remains unchanged during equipment operation, ensuring the matching accuracy between the grass scraper hook 15 and the mixing plate 11, maintaining a stable anti-grass entanglement and grass jamming effect for a long time, and reducing equipment downtime for cleaning and maintenance costs;
[0051] Furthermore, two lifting rings 19 are fixedly connected to the top of the box 1 and are distributed in the left and right directions along the open part of the top of the box 1;
[0052] Two lifting rings 19 are symmetrically distributed on the left and right sides along the open top of the box 1. During transportation, the equipment can be lifted by lifting tools and placed on the transport vehicle, avoiding the difficulties of manual handling and bumps. During installation, the position of the equipment can be precisely adjusted, reducing the difficulty and improving efficiency. The force is evenly distributed to prevent tilting and damage, ensuring safe and stable transportation and installation.
[0053] Working Principle: The drive mechanism is the core of the equipment's power output. The motor mounting base 4 provides a stable mounting platform for the motor 5 and the reducer 6, ensuring their stable position during operation and preventing displacement due to vibration. After the motor 5 starts, it generates power, which is transmitted to the reducer 6 through the output end and the belt 7. The reducer 6 can adjust the speed and torque output of the motor 5, converting the high-speed rotation of the motor 5 into a low-speed, high-torque output suitable for mixing operations. This meets the special power requirements of mixing long-fiber materials and prevents excessive material entanglement due to excessive speed or insufficient torque, resulting in weak mixing. The two right-angled triangular motor base reinforcing ribs 18 at the bottom of the motor mounting base 4 utilize the structural stability of the triangle to enhance the load-bearing capacity and vibration resistance of the motor mounting base 4, reduce vibration transmission during the operation of the drive mechanism, further ensure the stable operation of the motor 5 and the reducer 6, and ensure efficient and reliable power transmission.
[0054] The mixing mechanism is responsible for mixing the materials in the housing 1. After the reducer 6 outputs power, it drives the main shaft 8 connected to it to rotate. The two ends of the main shaft 8 are supported by fixed connections and bearings 9 respectively. The bearings 9 can reduce the frictional resistance when the main shaft 8 rotates, ensuring that the main shaft 8 rotates in a stable state and avoiding uneven mixing or wear of parts due to unstable rotation. When the main shaft 8 rotates, it drives the support shaft 10 fixed on it to rotate synchronously. The support shaft 10 further drives the mixing plate 11 to rotate. The four mixing wheels 12 on the mixing plate 11 move together with the mixing plate 11. During the rotation, they shear, turn and mix the long fiber materials and other feed components in the housing 1, so that the various materials are fully integrated and the feed is mixed evenly. The fixing screws 13 firmly fix the mixing wheels 12 to the mixing plate 11 to prevent the mixing wheels 12 from loosening or falling off during high-speed rotation, ensuring the long-term stable operation of the mixing mechanism and avoiding the impact of loose parts on the mixing effect or causing equipment failure.
[0055] The anti-tangling and anti-jamming mechanism is key to solving the problem of grass tangling and jamming in traditional mixers. Two scraper blades 14 are horizontally arranged at the front of the housing 1 and symmetrically distributed on the left and right sides, ensuring that the mixing plate 11 can fully contact the scraper hooks 15 on the scraper blades 14 when rotating. The scraper hooks 15 have a specific angle, so that when the mixing plate 11 rotates with the main shaft 8 and passes the position of the scraper hooks 15, the scraper hooks 15 can accurately hook the long fiber material wrapped around the surface of the mixing plate 11, forcibly removing it from the mixing plate 11 and causing the material to fall back to the surface. The mixing continues inside the housing 1; this real-time cleaning method can effectively prevent materials from continuously accumulating on the mixing plate 11, avoiding jamming of the main shaft 8 and housing 1 due to material accumulation, and ensuring normal operation of the equipment; the fixing bolts 16 and fixing nuts 17 cooperate to firmly fix the grass scraper 14 on the housing 1, ensuring that the position of the grass scraper 14 remains unchanged during equipment operation, ensuring the matching accuracy between the grass scraper hook 15 and the mixing plate 11, maintaining a stable anti-grass entanglement and grass jamming effect for a long time, and reducing equipment downtime for cleaning and maintenance costs.
[0056] Structural Description:
[0057] Box 1: A hollow structure with a cuboid upper side and a cylindrical lower side, with an open top. Two lifting rings 19 are fixedly connected to the top, and support feet 2 are connected to the four corners of the bottom. The front side is connected to the discharge port 3, and a drive mechanism is set on the left side. The interior is equipped with a stirring mechanism and a mechanism to prevent grass from getting tangled or stuck. The cuboid structure on the upper side can hold a sufficient amount of long-fiber materials to meet the needs of batch processing. The cylindrical structure on the lower side optimizes the material flow path and reduces corner accumulation. The open top side makes it easy to add materials. As an overall load-bearing frame, it can stably install various mechanisms to ensure component coordination. The lifting rings on the top facilitate transportation and installation, the support feet at the bottom ensure stable operation, and the discharge port on the front side enables smooth material discharge.
[0058] Support feet 2: There are four in total, which are fixedly connected to the four corners of the bottom of the box 1 and are symmetrically distributed. The symmetrical distribution design can stably support the entire equipment, avoid large shaking of the box 1 during the mixing process, ensure the overall stability of the equipment, reduce the wear of parts or uneven mixing of materials caused by shaking, and provide basic support for the stable operation of each mechanism.
[0059] Discharge port 3: It is fixedly connected to the front side of the box 1 and communicates with the inside of the box 1; After the mixing is completed, the evenly mixed feed can be discharged naturally through it, ensuring a smooth discharge process, reducing feed residue in the box, reducing the amount of subsequent cleaning work, improving the overall efficiency of feed processing, and meeting the needs of batch discharge.
[0060] Motor mounting bracket 4: Fixedly connected to the left side of housing 1, with the top of the motor 5 and the reducer 6 fixed and the reducer 6 located in the center, and two motor mounting reinforcing ribs 18 at the bottom; providing a stable mounting platform for the motor 5 and the reducer 6, ensuring that the position of both is stable during operation and avoiding vibration and displacement, and the reducer 6 is installed in the center to facilitate precise transmission with the motor 5 through the belt 7, and the bottom reinforcing ribs further enhance its own stability and provide support for the efficient operation of the drive mechanism;
[0061] Electric motor 5: It is fixedly connected to the motor mounting base 4, and its output end is connected to the belt 7 for transmission. As the power source of the equipment, it generates continuous power after starting. Through the output end and the belt 7, the power is accurately transmitted to the reducer 6, providing basic power for subsequent mixing operations and meeting the power requirements of long fiber material mixing.
[0062] Reducer 6: It is fixedly connected to the center of the motor mounting base 4. Its input end is connected to the motor 5 via belt 7, and its output end is fixedly connected to the main shaft 8. It can adjust the speed and torque output of the motor 5, converting the high-speed rotation of the motor 5 into a low-speed, high-torque output suitable for mixing operations. This avoids excessive material entanglement due to excessive speed or insufficient torque leading to weak mixing, ensuring that the mixing power is adapted to the characteristics of long fiber materials and guaranteeing the mixing effect.
[0063] Belt 7: It is a transmission connection between the output end of motor 5 and the input end of reducer 6 to realize the power transmission between the two; as a power transmission medium, it can smoothly transmit the power generated by motor 5 to reducer 6, ensuring efficient and reliable power transmission, avoiding power interruption or transmission loss, providing stable input for reducer 6 to adjust power, and ensuring the overall operation continuity of the drive mechanism.
[0064] Main shaft 8: Located in the middle of the housing 1, one end passes through the housing 1 and is fixedly connected to the output end of the reducer 6, and the other end passes through the housing 1 and is rotatably connected to the bearing 9. The top end is fixed to the support shaft 10. Driven by the reducer 6, it can rotate stably, driving the support shaft 10 and subsequent stirring components to move synchronously and provide rotational power for stirring. Both ends are fixedly connected and supported by bearings to ensure smooth rotation, avoid uneven stirring or component wear caused by unstable rotation, and ensure the overall stable operation of the stirring mechanism.
[0065] Bearing 9: It is fixedly connected to the middle position on the right side of the housing 1 and rotatably connected to the other end of the main shaft 8; it can reduce the frictional resistance when the main shaft 8 rotates, reduce the wear between the main shaft 8 and the housing 1, ensure that the main shaft 8 rotates in a smooth state, avoid excessive friction causing the main shaft to jam or be damaged, extend the service life of the main shaft, and ensure the long-term stable operation of the stirring mechanism;
[0066] Support shaft 10: It is fixedly connected to the main shaft 8, and its other end is fixedly connected to the stirring plate 11 to realize the connection between the two; as a connecting bridge between the main shaft 8 and the stirring plate 11, it can transmit the rotational power of the main shaft 8 to the stirring plate 11, drive the stirring plate 11 to rotate synchronously, ensure that the stirring plate 11 and the stirring wheel 12 obtain stable rotational power, and provide power transmission support for material stirring;
[0067] Stirring plate 11: It is fixedly connected to the other end of the support shaft 10, and four stirring wheels 12 are fixed at the top and rotate synchronously with the support shaft 10; it provides a stable mounting carrier for the four stirring wheels 12, ensuring that the stirring wheels 12 are stable in position when rotating. When rotating with the support shaft 10, it can drive the stirring wheels 12 to shear and turn the materials in the box, expand the stirring range of the materials, provide a basis for the full mixing of various materials, and ensure the uniformity of stirring;
[0068] Four mixing wheels 12 are fixedly connected to the mixing plate 11 and rotate synchronously with the mixing plate 11 to act on the materials. During the rotation, they can shear, turn and mix the long fiber materials and other feed ingredients in the box 1, so that the various materials are fully integrated, break up the material clumps, ensure the uniformity of feed mixing, meet the feed processing quality requirements, and avoid local materials not being mixed properly.
[0069] Fixing screw 13: It is screwed onto the stirring wheel 12 and the stirring plate 11 to firmly fix the two; it can firmly fix the stirring wheel 12 onto the stirring plate 11, prevent the stirring wheel 12 from loosening or falling off during high-speed rotation, avoid affecting the stirring effect or causing equipment failure due to loose parts, ensure the long-term stable operation of the stirring mechanism, and reduce the maintenance frequency;
[0070] Grass scraper 14: There are two in total, which are arranged horizontally at the front of the box 1 and distributed on the left and right sides of the front of the box 1 respectively. Grass scraper hooks 15 are welded on them and connected to the box 1 by fixing bolts 16. The horizontal and symmetrical distribution design ensures that the mixing plate 11 can fully contact the grass scraper hooks 15 when it rotates, providing a stable installation base for the grass scraper hooks 15. The fixed position on the box 1 by fixing bolts 16 is stable and can maintain the matching accuracy between the grass scraper hooks 15 and the mixing plate 11 for a long time, ensuring the anti-grass entanglement effect.
[0071] Scraping hooks 15: Six hooks with specific angles are welded at equal intervals on each scraping plate 14, corresponding to the mixing plate 11. The specific angle design can accurately hook the long fiber material wrapped around the surface of the mixing plate 11 when the mixing plate 11 rotates and passes by, forcibly hanging it into the box to achieve real-time cleaning of the wrapped grass, preventing the material from accumulating on the mixing plate 11 and causing the main shaft 8 and the box 1 to jam, thus ensuring the normal operation of the equipment.
[0072] Fixed bolt 16: It is spirally connected to the scraper blade 14, extends out of the outer side of the housing 1 and cooperates with the fixed nut 17; it works together with the fixed nut 17 to firmly fix the scraper blade 14 to the housing 1, ensuring that the scraper blade 14 remains in the same position during the operation of the equipment, avoiding the scraper blade displacement caused by vibration from affecting the matching accuracy between the scraper hook 15 and the mixing plate 11, and ensuring the stable operation of the anti-grass tangling mechanism.
[0073] Fixed nut 17: It is screwed onto the fixed bolt 16 that protrudes from the outside of the box 1, and cooperates with the fixed bolt 16 to fix the grass scraper 14; the screw cooperation with the fixed bolt 16 enhances the fixing effect, further ensures the installation stability of the grass scraper 14, prevents the fixed bolt 16 from loosening and causing the grass scraper to shift, maintains the precise cooperation between the grass scraper hook 15 and the mixing plate 11, and ensures the long-term stability of the anti-grass tangling and grass jamming effect;
[0074] Motor mount reinforcing rib 18: There are two in total. They are right-angled triangular structures. One end is fixedly connected to the bottom of the motor mount 4, and the other end is fixedly connected to the housing 1. The structural stability of the triangle enhances the load-bearing capacity and vibration resistance of the motor mount 4, reduces the vibration transmission during the operation of the drive mechanism, prevents the motor mount 4 from deforming or displacing due to vibration, ensures the stable operation of the motor 5 and the reducer 6, and improves the overall reliability of the drive mechanism.
[0075] Lifting rings 19: There are two in total, which are fixedly connected to the top of the box 1 and symmetrically distributed in the left and right directions along the open part of the top of the box 1. The symmetrical distribution design makes it easy to hook with lifting tools. During transportation, the equipment can be lifted as a whole and placed on the transport vehicle, avoiding difficulties or bumps caused by the heavy weight of the equipment during manual handling. During installation, the placement position of the equipment can be precisely adjusted, reducing the difficulty of installation and improving the efficiency of installation. Moreover, the balanced force can prevent the equipment from tilting and being damaged, ensuring the safety and stability of the transportation and installation process.
[0076] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A device for preventing entanglement and sticking of grass for a feed mixer, comprising a box (1), characterized in that: The box (1) is a hollow structure with a cuboid on the upper side and a cylinder on the lower side, and the top of the box (1) is open; four support feet (2) are fixedly connected to the four corners of the bottom of the box (1), and a discharge port (3) is fixedly connected to the front of the box (1). The left end of the box (1) is provided with a drive mechanism, and the inside of the box (1) is provided with a stirring mechanism and a mechanism to prevent grass from getting tangled or stuck.
2. A device for preventing entanglement and tangling of grasses for a feed mixer according to claim 1, characterized in that: The drive mechanism includes a motor mounting base (4), which is fixedly connected to the left side of the housing (1). A motor (5) and a reducer (6) are fixedly connected to the motor mounting base (4), and the reducer (6) is fixedly connected to the center of the motor mounting base (4). The output end of the motor (5) is connected to the belt (7), and the belt (7) is connected to the input end of the reducer (6).
3. The anti-tangling and anti-jamming device for a feed mixer according to claim 2, characterized in that: The bottom end of the motor mounting base (4) is provided with two motor mounting reinforcing ribs (18), and the motor mounting reinforcing ribs (18) are right-angled triangular structures; One end of the motor mount reinforcing rib (18) is fixedly connected to the bottom end of the motor mount (4), and the other end is fixedly connected to the housing (1).
4. The anti-tangling and anti-jamming device for a feed mixer according to claim 3, characterized in that: The stirring mechanism includes a main shaft (8), which is located in the middle of the housing (1); one end of the main shaft (8) passes through the housing (1) and is fixedly connected to the output end of the reducer (6); A bearing (9) is fixedly connected to the middle of the right side of the housing (1), and the other end of the main shaft (8) passes through the housing (1) and is rotatably connected to the bearing (9).
5. The anti-tangling and anti-jamming device for a feed mixer according to claim 4, characterized in that: A support shaft (10) is fixedly connected to the box (1), and a stirring plate (11) is fixedly connected to the other end of the support shaft (10). Four stirring wheels (12) are fixedly connected to the stirring plate (11). A fixing screw (13) is spirally connected to the stirring wheel (12), and the fixing screw (13) is spirally connected to the stirring plate (11).
6. The anti-tangling and anti-jamming device for a feed mixer according to claim 5, characterized in that: The anti-tangle and anti-jamming mechanism includes two grass scraping blades (14), which are arranged horizontally at the front of the box (1); Each grass scraper (14) is distributed on the left and right sides of the front of the box (1), and each grass scraper (14) has six angled grass scraping hooks (15) welded at equal intervals.
7. The anti-tangling and anti-jamming device for a feed mixer according to claim 6, characterized in that: The grass scraper (14) is spirally connected with a fixing bolt (16), the fixing bolt (16) protrudes out of the outside of the box (1), and the part of the fixing bolt (16) protruding out of the outside of the box (1) is spirally connected with a fixing nut (17).
8. The anti-tangling and anti-jamming device for a feed mixer according to claim 7, characterized in that: The two hanging rings (19) fixedly connected to the top of the box (1) are distributed in the left and right directions along the open part of the top of the box (1).