Full-automatic AI color gamut matching type environment-friendly latex paint color matching device

Abstract

The utility model discloses a full -automatic AI color gamut matching type environmental protection emulsion paint toning device relates to emulsion paint toning device technical field, including the conveyer belt for conveying emulsion paint bucket, be equipped with toning mechanism on the conveyer belt, the toning mechanism includes the base, the base one side is equipped with the controller, the base lower part is equipped with toning cavity, be equipped with the positioning assembly for fixing emulsion paint bucket position in the toning cavity, toning assembly is connected to the positioning assembly upper end, the positioning assembly lower extreme is equipped with the stirring assembly, still integrated with the cleaning assembly on the positioning assembly, the base one side is equipped with waste water collection assembly, the utility model discloses through the integration AI visual identification module in the positioning lid lower extreme, can complete the collection of emulsion paint basic color in the bucket quickly and carries out AI algorithm matching with target color gamut to realize the accurate control to the amount of color paste, improves toning accuracy effectively.

Description

Technical Field

[0001] This utility model relates to the technical field of latex paint color matching devices, specifically a fully automatic AI color gamut matching type environmentally friendly latex paint color matching device. Background Technology

[0002] Latex paint is made by using resin emulsion as the basic raw material, water as the medium, and then mixing colorants, pigments, fillers, etc., and stirring them through a color mixing device to process and color the latex paint. Latex paint is environmentally friendly, non-toxic, and will not harm the environment. It is more suitable for painting walls that have not been completely dried.

[0003] Traditional latex paint mixing requires workers to put the colorant or pigment into the latex paint bucket and continuously stir the paint inside the bucket with a handheld electric stirring rod to blend the colorant with the latex paint until the desired color is achieved.

[0004] However, with the explosive growth in demand for personalized and refined colors in the architectural coatings market, the traditional manual color matching method can no longer meet the delivery requirements of "small batches, multiple varieties, and zero color difference". Existing latex paint color matching production lines generally adopt a segmented process of "single machine metering - manual loading - hand-held stirring - offline color matching". This process generally suffers from problems such as large errors in color paste metering, difficulty in cleaning the stirring paddle which can easily lead to cross-contamination, and low efficiency of manual color matching.

[0005] Based on this, a fully automatic AI color gamut matching environmentally friendly latex paint color matching device is now provided, which can eliminate the drawbacks of existing devices. Utility Model Content

[0006] The purpose of this invention is to provide a fully automatic AI color gamut matching environmentally friendly latex paint color mixing device to solve the problems in the background technology.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A fully automatic AI color gamut matching environmentally friendly latex paint mixing device includes a conveyor belt for transporting latex paint buckets, a mixing mechanism on the conveyor belt, a base, a controller on one side of the base, a mixing chamber at the bottom of the base, a positioning component for fixing the position of the latex paint bucket inside the mixing chamber, a mixing component connected to the upper end of the positioning component, a stirring component at the lower end of the positioning component, a cleaning component integrated on the positioning component, and a wastewater collection component on one side of the base.

[0009] Based on the above technical solutions, this utility model also provides the following optional technical solutions:

[0010] In one alternative: the conveyor belt is provided with multiple limiting seats for limiting the displacement of the latex paint bucket.

[0011] In one alternative: a cleaning chamber is provided above the color mixing chamber, a storage chamber is provided above the cleaning chamber, a fixed plate is provided at the upper end of the storage chamber, and movable cover plates are hinged to both sides of the fixed plate.

[0012] In one alternative: the positioning component includes a first electric telescopic rod fixed to the lower end of the fixed plate, the output end of the first electric telescopic rod is provided with a mounting seat, the lower end of the mounting seat is provided with a positioning cover that matches the latex paint bucket, and the lower end of the positioning cover is integrated with a visual recognition module for AI color gamut matching of the latex paint.

[0013] In one alternative: the color mixing assembly includes multiple color paste tanks disposed in the storage chamber, each color paste tank having a discharge pipe at its discharge end, the lower end of the discharge pipe being connected to a positioning cover, and a flow meter being provided at the discharge end of the color paste tank.

[0014] In one alternative: the stirring assembly includes a motor mounted on a mounting base, the output end of the motor being connected to a stirring element, and the surface of the stirring element being provided with an anti-adhesion coating.

[0015] In one alternative: the cleaning assembly includes a solvent tank disposed in a storage chamber, the outlet end of the solvent tank being connected to an annular spray pipe via a connecting pipe, the annular spray pipe being installed at the lower end of a positioning cover.

[0016] In one alternative: the wastewater collection assembly includes a support base disposed on one side of the base, a second electric telescopic rod disposed on one side of the support base, and a receiving box disposed at the output end of the support base.

[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0018] 1. This utility model sets up an integrated cleaning component of "positioning cover-ring spray" with lifting mechanism, and forms a closed-loop wastewater collection system with "cleaning chamber + receiving box + second electric telescopic rod", which can clean the stirring component and prevent pigments adhering to the stirring component from affecting subsequent color matching.

[0019] 2. This utility model integrates an AI visual recognition module at the lower end of the positioning cover, which can quickly collect the base color of the latex paint in the bucket and match it with the target color gamut using an AI algorithm, thereby achieving precise control over the amount of color paste used and effectively improving the accuracy of color matching. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of this utility model.

[0021] Figure 2This is a schematic diagram of the color mixing mechanism in this utility model.

[0022] Figure 3 This is a schematic diagram of the cleaning component in this utility model.

[0023] Figure reference numerals: 100, conveyor belt; 101, limit seat; 200, latex paint bucket; 300, color mixing mechanism; 301, base; 302, controller; 303, color mixing chamber; 304, cleaning chamber; 305, storage chamber; 306, fixing plate; 307, movable cover plate; 400, positioning assembly; 401, first electric telescopic rod; 402, mounting base; 403, positioning cover; 500, color mixing assembly; 501, color paste bucket; 502, discharge pipe; 600, stirring assembly; 601, motor; 602, stirring component; 700, cleaning assembly; 701, solvent bucket; 702, connecting pipe; 703, annular spray pipe; 800, wastewater collection assembly; 801, support base; 802, second electric telescopic rod; 803, receiving box. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.

[0025] In one embodiment, such as Figures 1-3 As shown, the fully automatic AI color gamut matching environmentally friendly latex paint mixing device includes a conveyor belt 100 for conveying latex paint buckets 200. Multiple limit seats 101 are provided on the conveyor belt 100 to limit the displacement of the latex paint buckets 200. A mixing mechanism 300 is provided on the conveyor belt 100. The mixing mechanism 300 includes a base 301, a controller 302 on one side of the base 301, a mixing chamber 303 at the lower part of the base 301, a cleaning chamber 304 above the mixing chamber 303, a storage chamber 305 above the cleaning chamber 304, a fixing plate 306 at the upper end of the storage chamber 305, and movable cover plates 307 hinged to both sides of the fixing plate 306. A positioning component 400 for fixing the position of the latex paint buckets 200 is provided inside the mixing chamber 303. The upper end of the base 301 is connected to a color mixing component 500, and the lower end of the positioning component 400 is equipped with a stirring component 600. The positioning component 400 also integrates a cleaning component 700. A wastewater collection component 800 is provided on one side of the base 301. In use, the latex paint bucket 200 containing latex paint raw materials is moved to the color mixing mechanism 300 by the conveyor belt 100. The latex paint bucket 200 is positioned by the positioning component 400. Then, the latex paint is color-mixed by the color mixing component 500 and the stirring component 600. After the color mixing is completed, the finished product is transported to the next processing area by the conveyor belt 100. Then, the stirring component 600 is cleaned by the cleaning component 700 in order to carry out the next color mixing. At the same time, the wastewater generated by the cleaning is collected by the wastewater collection component 800.

[0026] In one embodiment, such as Figure 2 As shown, the positioning component 400 includes a first electric telescopic rod 401 fixed to the lower end of the fixing plate 306. The output end of the first electric telescopic rod 401 is provided with a mounting base 402. The lower end of the mounting base 402 is provided with a positioning cover 403 that matches the latex paint bucket 200. In use, when the latex paint bucket 200 moves directly under the positioning component 400, the first electric telescopic rod 401 is extended, driving the positioning cover 403 to move downward until the positioning cover 403 covers the top of the latex paint bucket 200, thus completing the positioning of the latex paint bucket 200. The lower end of the positioning cover 403 integrates a visual recognition module for AI color gamut matching of the latex paint. The visual recognition module is existing technology and generally consists of a full-spectrum LED ring light source, a global shutter CMOS camera, and an embedded NPU. It can acquire the latex paint primary color data from the global shutter CMOS camera, then output the color paste compensation value through MobileNet-V3 model inference, and then control the color matching component 500 to perform precise color matching through the controller 302.

[0027] In one embodiment, such as Figure 2 As shown, the color mixing component 500 includes multiple color paste tanks 501 disposed in the storage chamber 305. The discharge end of the color paste tank 501 is provided with a discharge pipe 502, and the lower end of the discharge pipe 502 is connected to the positioning cover 403. A flow meter is provided at the discharge end of the color paste tank 501. In use, according to the information sent by the controller 302, the color paste of the corresponding color in the color paste tank 501 is quantitatively added into the latex paint tank 200.

[0028] In one embodiment, such as Figure 2 As shown, the stirring assembly 600 includes a motor 601 mounted on the mounting base 402. The output end of the motor 601 is connected to a stirring element 602. The surface of the stirring element 602 is provided with an anti-adhesion coating. In use, the stirring element 602 is driven to rotate by the motor 601 to stir the latex paint and color paste in the latex paint bucket 200.

[0029] In one embodiment, such as Figure 2 and Figure 3As shown, the cleaning assembly 700 includes a solvent tank 701 disposed in the storage chamber 305. The outlet end of the solvent tank 701 is connected to the annular spray pipe 703 via a connecting pipe 702. The annular spray pipe 703 is installed at the lower end of the positioning cover 403. The wastewater collection assembly 800 includes a support base 801 disposed on one side of the base 301. A second electric telescopic rod 802 is provided on one side of the support base 801. A receiving box 803 is provided at the output end of the support base 801. In use, after color matching is completed, the first electric telescopic rod 401 is controlled to retract, causing the stirring assembly 600 to rise to the cleaning chamber 304. Then, the second electric telescopic rod 802 is controlled to extend, causing the receiving box 803 to move below the stirring assembly 600. Then, the solvent in the solvent tank 701 is transported to the annular spray pipe 703 through the connecting pipe 702 and sprayed out through the nozzles on the annular spray pipe 703 to clean the stirring assembly 600. The wastewater after cleaning falls into the receiving box 803.

[0030] The above embodiment discloses a fully automatic AI color gamut matching environmentally friendly latex paint mixing device. In use, a latex paint bucket 200 containing latex paint raw materials is moved to the mixing mechanism 300 via a conveyor belt 100. Then, the first electric telescopic rod 401 is extended, causing the positioning cover 403 to move downwards until it covers the top of the latex paint bucket 200, completing the positioning of the latex paint bucket 200. Next, a visual recognition module identifies the original paint inside the latex paint bucket 200 and sends the color mixing ratio information calculated by the algorithm to the controller 302. The controller 302 then controls the mixing component 500 to quantitatively add the corresponding color paste from the color paste bucket 501 to the latex paint bucket. Inside the 200, the motor 601 drives the agitator 602 to rotate, stirring the latex paint and colorant in the latex paint bucket 200. After color matching is completed, the first electric telescopic rod 401 is controlled to retract, causing the agitator 600 to rise to the cleaning chamber 304. Then, the second electric telescopic rod 802 is controlled to extend, causing the receiving box 803 to move below the agitator 600. At this time, the finished product is transported to the next processing area by the conveyor belt 100. Then, the solvent in the solvent bucket 701 is transported to the annular spray pipe 703 through the connecting pipe 702 and sprayed out through the nozzles on the annular spray pipe 703 to clean the agitator 600. The wastewater after cleaning falls into the receiving box 803.

[0031] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. A fully automatic AI color gamut matching type environmentally friendly latex paint mixing device, comprising a conveyor belt (100) for conveying latex paint buckets (200), wherein a mixing mechanism (300) is provided on the conveyor belt (100), characterized in that, The color mixing mechanism (300) includes a base (301), a controller (302) is provided on one side of the base (301), a color mixing cavity (303) is provided at the lower part of the base (301), a positioning component (400) for fixing the position of the latex paint bucket (200) is provided in the color mixing cavity (303), a color mixing component (500) is connected to the upper end of the positioning component (400), a stirring component (600) is provided at the lower end of the positioning component (400), a cleaning component (700) is also integrated on the positioning component (400), and a wastewater collection component (800) is provided on one side of the base (301).

2. The fully automatic AI color gamut matching type environmentally friendly latex paint color mixing device according to claim 1, characterized in that, The conveyor belt (100) is provided with a plurality of limit seats (101) for limiting the displacement of the latex paint bucket (200).

3. The fully automatic AI color gamut matching environmentally friendly latex paint color mixing device according to claim 1, characterized in that, A cleaning chamber (304) is provided above the color mixing chamber (303), and a storage chamber (305) is provided above the cleaning chamber (304). A fixing plate (306) is provided at the upper end of the storage chamber (305), and movable cover plates (307) are hinged to both sides of the fixing plate (306).

4. The fully automatic AI color gamut matching environmentally friendly latex paint color mixing device according to claim 1, characterized in that, The positioning component (400) includes a first electric telescopic rod (401) fixed to the lower end of the fixing plate (306). The output end of the first electric telescopic rod (401) is provided with a mounting base (402). The lower end of the mounting base (402) is provided with a positioning cover (403) that matches the latex paint bucket (200). The lower end of the positioning cover (403) is integrated with a visual recognition module for AI color gamut matching of latex paint.

5. The fully automatic AI color gamut matching environmentally friendly latex paint color mixing device according to claim 1, characterized in that, The color mixing component (500) includes multiple color paste tanks (501) disposed in the storage chamber (305). The discharge end of each color paste tank (501) is provided with a discharge pipe (502). The lower end of the discharge pipe (502) is connected to the positioning cover (403). A flow meter is provided at the discharge end of each color paste tank (501).

6. The fully automatic AI color gamut matching environmentally friendly latex paint color mixing device according to claim 1, characterized in that, The stirring assembly (600) includes a motor (601) mounted on a mounting base (402), the output end of the motor (601) is connected to a stirring element (602), and the surface of the stirring element (602) is provided with an anti-adhesion coating.

7. The fully automatic AI color gamut matching environmentally friendly latex paint color mixing device according to claim 1, characterized in that, The cleaning assembly (700) includes a solvent tank (701) disposed in a storage chamber (305). The discharge end of the solvent tank (701) is connected to an annular spray pipe (703) via a connecting pipe (702). The annular spray pipe (703) is installed at the lower end of the positioning cover (403).

8. The fully automatic AI color gamut matching environmentally friendly latex paint color mixing device according to claim 1, characterized in that, The wastewater collection assembly (800) includes a support base (801) disposed on one side of the base (301), a second electric telescopic rod (802) is provided on one side of the support base (801), and a receiving box (803) is provided at the output end of the support base (801).

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