A kind of anti-blocking resin processing beating device

Abstract

The utility model provides a prevent stifled type resin processing and beat pulping device. The prevent stifled type resin processing and beat pulping device includes: support frame, install the beat pulping cylinder for storing resin raw material on the support frame, the adjusting frame of sliding installation on the support frame, install the casing on the adjusting frame, rotate and install the extension shaft in the beat pulping cylinder on the casing and extend, install the shearing leaf for assisting beating on the extension shaft, the utility model provides a prevent stifled type resin processing and beat pulping device through setting up the connecting frame of rotation sleeve setting on the extension shaft, and install the scraper on it and contact with the inner wall of beat pulping cylinder, can scrape the surplus material adhered to the inner wall in real time in the beating process, solved the problem that the processing is unevenly caused by the viscous adhesion of raw material, prevents the material from blocking caused by the adhesion simultaneously.

Description

Technical Field

[0001] This utility model relates to the field of resin processing technology, and in particular to a clogging-resistant resin processing pulping device. Background Technology

[0002] Resin processing refers to the process of transforming natural or synthetic resin raw materials into products with specific properties, shapes, and uses through a series of physical and chemical methods. Resins are a class of organic compounds with high molecular weights, which usually have good plasticity, insulation, corrosion resistance, and other characteristics, and are widely used in many fields such as industry, construction, electronics, medical, and packaging.

[0003] In existing resin processing and pulping techniques, the high viscosity of the raw materials makes them prone to adhering to the inner wall of the equipment, resulting in uneven processing and affecting material discharge, which may lead to material blockage.

[0004] Therefore, it is necessary to provide a new anti-clogging pulping device for resin processing to solve the above-mentioned technical problems. Utility Model Content

[0005] To address the technical problem of uneven processing caused by the high viscosity of raw materials adhering to the inner wall of the equipment during resin processing and pulping in existing technologies, this utility model provides an anti-clogging pulping device for resin processing.

[0006] The anti-clogging resin processing pulping device provided by this utility model includes: a support frame; a pulping cylinder for storing resin raw materials installed on the support frame; an adjusting frame slidably installed on the support frame; a housing installed on the adjusting frame; an extension shaft rotatably installed on the housing and extending into the pulping cylinder, the extension shaft being equipped with shear blades for assisting pulping; and a connecting frame rotatably sleeved on the extension shaft, the connecting frame being equipped with a scraper that contacts the inner wall of the pulping cylinder for scraping off excess material.

[0007] Preferably, a first motor box is installed on the top of the housing, and a servo motor is provided inside the first motor box. The output shaft of the servo motor is connected to the extension shaft through a first coupling. A rotating shaft is rotatably installed on the housing, and an extension cylinder is fixed on the connecting frame. A first gear is installed on both the extension shaft and the rotating shaft, and the two first gears mesh for transmission. A second gear is installed on both the rotating shaft and the extension cylinder, and the two second gears mesh for transmission.

[0008] Preferably, a threaded rod threaded through the adjusting frame is rotatably mounted on the support frame, and a second motor box is fixed to the top of the support frame. A stepper motor is provided in the second motor box, and the output shaft of the stepper motor is connected to the threaded rod through a second coupling. The stepper motor drives the threaded rod to rotate to adjust the height of the adjusting frame.

[0009] Preferably, a limiting cylinder is installed on the bottom inner wall of the pulping cylinder, and a limiting block extending into the limiting cylinder is rotatably installed at the bottom of the extension shaft. The limiting cylinder, in conjunction with the limiting block, is used to stabilize the extension shaft.

[0010] Preferably, a discharge port is provided on one side of the pulping cylinder, and a plug for closing the discharge port is installed internally by a thread, and a handle for providing an operating grip point is fixed on the plug.

[0011] Preferably, the connecting frame is equipped with a bearing connected to the extension shaft, and the top and bottom of the bearing are provided with rubber sheets for isolating impurities.

[0012] Preferably, both the first motor box and the second motor box are provided with heat dissipation vents, and dustproof mesh is provided inside the heat dissipation vents. The adjustment frame is provided with a slider, and the support frame is provided with a sliding groove. The slider is slidably installed in the sliding groove, and the slider cooperates with the sliding groove to help stabilize the adjustment frame.

[0013] Compared with related technologies, the anti-clogging resin processing pulping device provided by this utility model has the following beneficial effects: This utility model provides a pulping device for anti-clogging resin processing: By setting a connecting frame that rotates and is sleeved on the extension shaft, and installing a scraper that contacts the inner wall of the pulping cylinder, the excess material adhering to the inner wall can be scraped off in real time during the pulping process, avoiding uneven processing caused by the sticky adhesion of raw materials, and preventing material blockage during discharge. The extension shaft penetrates deep into the resin raw material for pulping, and the shear blades installed on it can effectively crush the raw material, while the scraper scraping off the excess material on the inner wall in real time also ensures the uniformity of pulping. Attached Figure Description

[0014] Figure 1 A front cross-sectional view of a preferred embodiment of the anti-clogging resin processing pulping device provided by this utility model; Figure 2 for Figure 1 An enlarged structural diagram of part A shown in the figure; Figure 3 This is a top view of the connecting frame in this utility model; Figure 4 This is a three-dimensional structural diagram of the limiting block in this utility model.

[0015] The following are the labels in the diagram: 1. Support frame; 2. Adjusting frame; 3. Housing; 4. First motor box; 5. Extension shaft; 6. Limiting cylinder; 7. Shear blade; 8. Block; 9. Handle; 10. Connecting frame; 11. Scraper; 12. Extension cylinder; 13. Rotating shaft; 14. First gear; 15. Second gear; 16. Second motor box; 17. Threaded rod; 18. Bearing; 19. Limiting block; 20. Pulping cylinder. Detailed Implementation

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0017] Please refer to the following: Figures 1-4 ,in, Figure 1 A schematic diagram of a preferred embodiment of the anti-clogging resin processing pulping device provided by this utility model; Figure 2 for Figure 1 An enlarged structural diagram of part A shown in the figure; Figure 3 for Figure 1 The diagram shows an enlarged view of part B.

[0018] The anti-clogging resin processing pulping device includes: a support frame 1; a pulping cylinder 20 for storing resin raw materials mounted on the support frame 1; an adjusting frame 2 slidably mounted on the support frame 1; a housing 3 mounted on the adjusting frame 2; an extension shaft 5 rotatably mounted on the housing 3 and extending into the pulping cylinder 20, the extension shaft 5 being equipped with shear blades 7 for assisting pulping; and a connecting frame 10 rotatably sleeved on the extension shaft 5, the connecting frame 10 being equipped with scrapers 11 that contact the inner wall of the pulping cylinder 20 for scraping off excess material. By setting the adjusting frame 2 to slidably mount on the support frame 1, the positions of the pulping-related components can be flexibly adjusted. For ease of operation and maintenance, the housing 3 is mounted on the adjusting frame 2 to provide stable support for the internal rotating parts. An extension shaft 5 is rotatably mounted on the housing 3 and extends into the pulping cylinder 20, with shear blades 7 installed on it. This allows for deep pulping of the resin raw materials, effectively crushing the raw materials and improving pulping uniformity. A connecting frame 10 is rotatably sleeved on the extension shaft 5, with scrapers 11 installed on it that contact the inner wall of the pulping cylinder 20. This scrapers can remove residual material adhering to the inner wall in real time during pulping, avoiding uneven processing caused by sticky raw materials and preventing material blockage during discharge. This ensures stable operation of the device and improves the quality and efficiency of resin processing.

[0019] A first motor housing 4 is mounted on the top of the housing 3. A servo motor is housed within the first motor housing 4. The output shaft of the servo motor is connected to the extension shaft 5 via a first coupling. A rotating shaft 13 is rotatably mounted on the housing 3. An extension cylinder 12 is fixed to the connecting frame 10. First gears 14 are mounted on both the extension shaft 5 and the rotating shaft 13, meshing for transmission. Second gears 15 are mounted on both the rotating shaft 13 and the extension cylinder 12, meshing for transmission. By mounting the first motor housing 4 on the top of the housing 3 and housing the servo motor therein, the rotation of the extension shaft 5 is provided. A stable power source ensures the power supply for pulping operations. The output shaft of the servo motor is connected to the extension shaft 5 via a first coupling, making power transmission stable and reliable and reducing power loss during transmission. A rotating shaft 13 is rotatably mounted on the housing 3 and drives the extension shaft 5 through the meshing of the first gear 14. At the same time, the rotating shaft 13 and the extension cylinder 12 are driven by the meshing of the second gear 15, which in turn drives the connecting frame 10 to rotate. This allows the scraper 11 to rotate stably with the connecting frame 10, effectively scraping off the residual material on the inner wall of the pulping cylinder 20, preventing raw material adhesion, ensuring pulping uniformity, avoiding the risk of material blockage during discharge, and improving the stability of the device operation and the quality of resin processing.

[0020] A threaded rod 17, threaded through the adjusting frame 2, is rotatably mounted on the support frame 1. A second motor box 16 is fixed to the top of the support frame 1, and a stepper motor is installed inside the second motor box 16. The output shaft of the stepper motor is connected to the threaded rod 17 via a second coupling. The stepper motor drives the threaded rod 17 to rotate to adjust the height of the adjusting frame 2. By setting the threaded rod 17 to be rotatably mounted on the support frame 1 and threaded through the adjusting frame 2, a structural basis is provided for the height adjustment of the adjusting frame 2. By setting the second motor box 16 to be fixed to the top of the support frame 1, and setting the stepper motor inside, a power source is provided for the height adjustment of the adjusting frame 2. The output shaft of the stepper motor is connected to the threaded rod 17 via a second coupling, so that the stepper motor can drive the threaded rod 17 to rotate stably, thereby driving the adjusting frame 2 to achieve height adjustment. This design allows the operator to flexibly adjust the height of the adjusting frame 2 and the components mounted on it according to actual processing needs, which is convenient for filling resin raw materials, observing the pulping process, and maintaining and cleaning the device. It improves the convenience and flexibility of the device and helps to improve the efficiency and quality of resin processing.

[0021] A limiting cylinder 6 is installed on the bottom inner wall of the pulping cylinder 20, and a limiting block 19 extending into the limiting cylinder 6 is rotatably installed on the bottom of the extension shaft 5. The limiting cylinder 6, in conjunction with the limiting block 19, is used to stabilize the extension shaft 5. By setting the limiting cylinder 6 on the bottom inner wall of the pulping cylinder 20 and the limiting block 19 extending into the limiting cylinder 6 rotatably installed on the bottom of the extension shaft 5, a stable support function for the extension shaft 5 is achieved. During the pulping process, the extension shaft 5 needs to rotate continuously to drive the shear blade 7 to perform pulping operations. The cooperation between the limiting cylinder 6 and the limiting block 19 effectively limits the shaking and deviation of the extension shaft 5 during rotation, enabling the extension shaft 5 to maintain a stable rotation state. This not only improves the accuracy and uniformity of the pulping operation but also reduces the risk of equipment failure caused by unstable rotation of the extension shaft 5, extends the service life of the device, ensures the stability and reliability of the resin processing process, and thus improves the processing quality of resin products.

[0022] The pulping cylinder 20 has a discharge port on one side. A plug 8 for sealing the discharge port is installed with an internal thread. A handle 9 for providing an operating grip is fixed on the plug 8. By setting the discharge port on one side of the pulping cylinder 20, a channel is provided for the discharge of resin raw materials after processing, which facilitates the collection and subsequent processing of resin slurry. By setting the plug 8 with an internal thread, the plug 8 can tightly seal the discharge port, effectively preventing resin raw material leakage during pulping, ensuring a clean and safe processing environment, and avoiding material waste. By fixing the handle 9 on the plug 8, a convenient operating grip is provided for the operator. When discharge is required, the operator can easily unscrew the plug 8 with the handle 9, making the operation simple and labor-saving, and improving work efficiency.

[0023] The connecting frame 10 is equipped with a bearing 18 connected to the extension shaft 5. The top and bottom of the bearing 18 are provided with rubber sheets for isolating impurities. By setting the bearing 18 on the connecting frame 10 and connecting it to the extension shaft 5, the friction between the extension shaft 5 and the connecting frame 10 is reduced, making the rotation of the extension shaft 5 smoother, reducing energy loss, improving transmission efficiency, and also helping to extend the service life of the various components of the device. The rubber sheets on the top and bottom of the bearing 18 can effectively isolate impurities and prevent resin particles, dust and other impurities generated during the pulping process from entering the interior of the bearing 18, avoiding interference and damage to the normal operation of the bearing 18, and ensuring the stability of the bearing 18's performance.

[0024] Both the first motor box 4 and the second motor box 16 are equipped with heat dissipation vents, and dustproof nets are installed inside the heat dissipation vents. The adjusting frame 2 is equipped with a slider, and the support frame 1 is equipped with a sliding groove. The slider is slidably installed in the sliding groove. The slider, in conjunction with the sliding groove, is used to help stabilize the adjusting frame 2. By setting heat dissipation vents on both the first motor box 4 and the second motor box 16, and providing dustproof nets inside the heat dissipation vents, good heat dissipation and dust prevention effects are achieved. The heat dissipation vents can promptly dissipate the heat generated during motor operation, preventing the motor from being damaged due to overheating and ensuring stable motor operation. The dustproof nets can effectively block external dust from entering the motor box, preventing dust from damaging the motor and extending the motor's service life. By setting a slider on the adjusting frame 2 and a sliding groove on the support frame 1, and having the slider slidably installed in the sliding groove, the adjusting frame 2 is stabilized, allowing it to move smoothly during height adjustment and reducing shaking and deviation.

[0025] It is worth noting that the circuits, electronic components, and modules involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The content protected by this utility model does not involve any improvement to the software and methods.

[0026] The working principle of the anti-clogging resin processing pulping device provided by this utility model is as follows: This solution also includes a controller, which is installed on the equipment. During use, each electrical device can be started and operated separately through the controller. The power connection method of each electrical device is an existing mature technology and is well known to those in the field, so it will not be described in detail here. The servo motor in this solution can be a Siemens 1FT7 servo motor, and the stepper motor can be a NEMA23. In use, resin raw materials are loaded into the pulping cylinder 20. The stepper motor in the second motor box 16 is started by the controller. The stepper motor drives the threaded rod 17 to rotate, which in turn drives the adjusting frame 2 to slide on the support frame 1 to a suitable height to accommodate the filling of resin raw materials and subsequent pulping operations. The servo motor in the first motor box 4 is started. The servo motor drives the extension shaft 5 to rotate through the first coupling. The shear blade 7 on the extension shaft 5 penetrates into the resin raw materials to perform pulping operations. At the same time, the extension shaft 5 drives the rotating shaft 13 to rotate through the first gear 14. The rotating shaft 13 then drives the extension cylinder 12 and the connecting frame 10 to rotate through the second gear 15. The scraper 11 on the connecting frame 10 rotates accordingly to scrape off the residual material adhering to the inner wall of the pulping cylinder 20 in real time. After pulping is completed, the operator unscrews the block 8 by the handle 9, and the resin slurry is discharged from the discharge port.

[0027] Compared with related technologies, the anti-clogging resin processing pulping device provided by this utility model has the following beneficial effects: This utility model provides a clogging-resistant resin processing pulping device. By setting a connecting frame 10 rotatably sleeved on the extension shaft 5, and installing a scraper 11 on it that contacts the inner wall of the pulping cylinder 20, the residual material adhering to the inner wall can be scraped off in real time during the pulping process, avoiding the problem of uneven processing caused by the sticky adhesion of raw materials, and preventing material blockage during discharge. The extension shaft 5 penetrates deep into the resin raw material for pulping, and the shear blade 7 installed on it can effectively crush the raw material. The scraper 11 scrapes off the residual material on the inner wall in real time, which also ensures the uniformity of pulping.

[0028] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, those skilled in the art who understand the principle of the above utility model can clearly understand the specific details of its power mechanism, power supply system and control system.

[0029] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A pulping device for anti-clogging resin processing, characterized in that, include: A support frame on which a pulping cylinder for storing resin raw materials is mounted; An adjusting bracket that is slidably mounted on the support frame; The housing mounted on the adjustment frame; An extension shaft is rotatably mounted on the housing and extends into the pulping cylinder, and shear blades for assisting pulping are mounted on the extension shaft; A connecting frame is rotatably mounted on the extension shaft, and a scraper is installed on the connecting frame to scrape off the excess material by contacting the inner wall of the pulping cylinder.

2. The clogging-preventing resin processing beater apparatus according to claim 1, wherein A first motor housing is mounted on the top of the housing. A servo motor is installed inside the first motor housing. The output shaft of the servo motor is connected to the extension shaft via a first coupling. A rotating shaft is rotatably mounted on the housing. An extension cylinder is fixed on the connecting frame. A first gear is mounted on both the extension shaft and the rotating shaft. The two first gears mesh for transmission. A second gear is mounted on both the rotating shaft and the extension cylinder. The two second gears mesh for transmission.

3. The clogging-preventing resin processing beater apparatus according to claim 2, characterized by A threaded rod with a threaded thread passing through the adjusting frame is rotatably mounted on the support frame. A second motor box is fixed to the top of the support frame. A stepper motor is installed in the second motor box. The output shaft of the stepper motor is connected to the threaded rod through a second coupling. The stepper motor drives the threaded rod to rotate to adjust the height of the adjusting frame.

4. The clogging-preventing resin processing beater apparatus according to claim 1, wherein A limiting cylinder is installed on the bottom inner wall of the pulping cylinder, and a limiting block extending into the limiting cylinder is rotatably installed at the bottom of the extension shaft. The limiting cylinder and the limiting block are used to stabilize the extension shaft.

5. The clogging-preventing resin processing beater apparatus according to claim 1, wherein The pulping cylinder has a discharge port on one side, and a plug for closing the discharge port is installed in the internal thread of the discharge port. A handle for providing an operating grip point is fixed on the plug.

6. The clogging-preventing resin processing beater apparatus according to claim 1, wherein The connecting frame is equipped with a bearing connected to the extension shaft, and the top and bottom of the bearing are provided with rubber sheets for isolating impurities.

7. The clogging-preventing resin processing beater device according to claim 3, characterized by Both the first motor box and the second motor box are provided with heat dissipation vents, and dustproof mesh is provided inside the heat dissipation vents. The adjustment frame is provided with a slider, and the support frame is provided with a sliding groove. The slider is slidably installed in the sliding groove, and the slider cooperates with the sliding groove to help stabilize the adjustment frame.

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