A green silicon carbide roasting synthesis device

Abstract

The utility model provides a kind of green silicon carbide calcination synthesis equipment, belong to green silicon carbide processing technical field, including fixed mechanism, including fixed base, fixed frame being fixedly installed in fixed base surface and support column being fixedly connected in fixed frame center;Operating mechanism, including operating bucket being fixedly installed in support column end part, adjusting rod being adaptively installed in operating bucket bottom, monitor being inserted in operating bucket side surface, protective cover being clamped in operating bucket end part, operating assembly being adaptively installed in protective cover side surface, feeding opening being opened in protective cover surface and pressure valve being fixedly installed in operating bucket side wall.The utility model is in one by heat-insulating layer, protective layer and heating ring through multilayer structure operating bucket, significantly improve heat energy utilization rate and temperature uniformity;Double monitoring sensor cooperates Y-shaped connecting pipe and water cooling valve to constitute precision temperature control system, realize real-time monitoring and adjustment of process parameter.

Description

Technical Field

[0001] This utility model belongs to the field of green silicon carbide processing technology, specifically relating to a green silicon carbide roasting and synthesis equipment. Background Technology

[0002] The green silicon carbide calcination synthesis equipment is a high-temperature reaction device specifically designed for the production of green silicon carbide materials. It achieves the synthesis and purification of silicon carbide through precise control of the calcination process. This equipment is particularly suitable for the industrial production of high-quality green silicon carbide, and can effectively control the purity, crystal structure and physical properties of the product. It is widely used in abrasives, refractory materials, ceramic products and other fields. Its intelligent control system and modular design have higher production efficiency and better product quality stability compared with traditional equipment.

[0003] Traditional green silicon carbide calcination synthesis equipment suffers from problems such as inaccurate temperature control, low thermal energy utilization, and uneven material mixing. Existing equipment typically uses a single heating method, which makes it difficult to achieve a uniform and stable temperature field distribution. Insufficient heat preservation performance leads to a large amount of heat loss and high energy consumption. The simple design of the stirring mechanism cannot ensure that the materials are fully mixed and reacted. Therefore, a green silicon carbide calcination synthesis equipment is proposed. Utility Model Content

[0004] The purpose of this invention is to provide a green silicon carbide calcination synthesis device, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A green silicon carbide calcination synthesis device includes a fixing mechanism, comprising a fixing base, a fixing frame fixedly installed on the surface of the fixing base, and a support column fixedly connected to the center of the fixing frame;

[0007] The operating mechanism includes an operating bucket fixedly installed at the end of the support column, an adjusting rod adapted to be installed at the bottom of the operating bucket, a monitor inserted into the side surface of the operating bucket, a protective cover snapped onto the end of the operating bucket, an operating component adapted to be installed on the side surface of the protective cover, a feeding port opened on the surface of the protective cover, and a pressure valve fixedly installed on the side wall of the operating bucket.

[0008] As a preferred embodiment of this utility model, the operating barrel includes an outer shell, an insulation layer fixedly connected to the inner wall of the outer shell, a protective layer laid on the side surface of the insulation layer, and a heating ring fixedly connected to the side wall of the protective layer.

[0009] As a preferred embodiment of this utility model, the operating barrel has an operating groove in the center, a heating ring is laid in the center of the operating groove, and the feeding port is connected to the inner cavity of the operating barrel.

[0010] As a preferred embodiment of this utility model, the monitor includes a monitoring sensor inserted into the side wall of the operating tank, a connecting pipe fixedly connected to the side wall of the monitoring sensor, a cooling valve fixedly installed at the end of the connecting pipe, and a connection port opened on the surface of the cooling valve.

[0011] As a preferred embodiment of this utility model, the monitoring sensor is provided in two sets, and both sets of the monitoring sensor are connected to the connecting pipe. The cooling valve adopts water cooling for heat dissipation, and the connecting pipe is set as a Y-shaped pipe, one end of which is connected to the operating tank.

[0012] As a preferred embodiment of this utility model, the operating components include a fixing frame snapped onto the side surface of the protective cover, a drive motor adapted to be installed on the surface of the fixing frame, a connecting frame rotatably installed on the side wall of the fixing frame, a cylinder hinged to the bottom of the connecting frame, a drive component fixedly installed on the side surface of the fixing frame, and a stirring roller fixedly installed at the output end of the drive component.

[0013] In a preferred embodiment of this utility model, the drive motor is fixedly connected to the drive component, and the cylinder is fixedly connected to the bottom of the operating barrel via a mounting plate.

[0014] Compared with existing technologies, the advantages of this utility model are as follows: the multi-layer structure operating tank integrates the insulation layer, protective layer, and heating ring, significantly improving heat energy utilization and temperature uniformity; dual monitoring sensors, together with Y-shaped connecting pipes and water-cooled cooling valves, constitute a precise temperature control system, enabling real-time monitoring and adjustment of process parameters; the optimized operating components, through the coordinated use of drive motors, cylinders, and stirring rollers, ensure thorough mixing and reaction of materials; the combination of protective cover and pressure valve enhances the equipment's sealing performance, creating a stable reaction environment; the fixed mechanism provides stable support, and the adjusting rod facilitates process adjustments, greatly improving product quality and production efficiency while reducing energy consumption. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a partial structural schematic diagram of the present invention;

[0018] Figure 3This is a side view of the structure of this utility model;

[0019] Figure 4 This is a cross-sectional view of the operating bucket of this utility model.

[0020] In the diagram: 100, fixing mechanism; 200, operating mechanism; 101, fixed base; 102, fixing frame; 103, support column; 201, operating tank; 202, adjusting rod; 203, monitor; 204, protective cover; 205, operating component; 206, feeding port; 207, pressure valve; 201a, outer shell; 201b, insulation layer; 201c, protective layer; 201d, heating ring; 203a, monitoring sensor; 203b, connecting pipe; 203c, cooling valve; 203d, connection port; 205a, fixing frame; 205b, drive motor; 205c, connecting frame; 205d, cylinder; 205e, driving component; 205f, stirring roller. Detailed Implementation

[0021] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0022] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0023] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0024] Example

[0025] Reference Figure 1-4 This is an embodiment of the present invention, which provides a green silicon carbide calcination synthesis apparatus, comprising:

[0026] The fixing mechanism 100 includes a fixing base 101, a fixing frame 102 fixedly installed on the surface of the fixing base 101, and a support column 103 fixedly connected to the center of the fixing frame 102.

[0027] The operating mechanism 200 includes an operating barrel 201 fixedly installed at the end of the support column 103, an adjusting rod 202 adapted to be installed at the bottom of the operating barrel 201, a monitor 203 inserted into the side surface of the operating barrel 201, a protective cover 204 snapped onto the end of the operating barrel 201, an operating component 205 adapted to be installed on the side surface of the protective cover 204, a feeding port 206 opened on the surface of the protective cover 204, and a pressure valve 207 fixedly installed on the side wall of the operating barrel 201.

[0028] The operating tank 201 includes an outer shell 201a, an insulation layer 201b fixedly connected to the inner wall of the outer shell 201a, a protective layer 201c laid on the side surface of the insulation layer 201b, and a heating ring 201d fixedly connected to the side wall of the protective layer 201c.

[0029] An operating groove is provided in the center of the operating barrel 201, and a heating ring 201d is laid in the center of the operating groove. The feeding port 206 is connected to the inner cavity of the operating barrel 201.

[0030] Specifically, the material is fed into the operating trough of the operating barrel 201 through the feeding port 206 on the protective cover 204. The heating ring 201d is activated and uniform heating is achieved through the cooperation of the protective layer 201c and the insulation layer 201b. The drive motor 205b in the operating component 205 drives the stirring roller 205f to rotate, and the stirring depth is adjusted in conjunction with the cylinder 205d to ensure that the material is fully mixed and reacted. Two sets of monitoring sensors 203a monitor the reaction status in real time and transmit the data to the cooling valve 203c through the Y-shaped connecting pipe 203b. If necessary, water cooling is activated to regulate the temperature. The pressure valve 207 maintains the pressure inside the barrel. After the reaction is completed, the angle of the operating barrel 201 is adjusted by the adjusting rod 202 to facilitate material discharge.

[0031] The monitor 203 includes a monitoring sensor 203a inserted into the side wall of the operating tank 201, a connecting pipe 203b fixedly connected to the side wall of the monitoring sensor 203a, a cooling valve 203c fixedly installed at the end of the connecting pipe 203b, and a connection port 203d opened on the surface of the cooling valve 203c.

[0032] Two sets of monitoring sensors 203a are provided, and both sets of monitoring sensors 203a are connected to connecting pipes 203b. The cooling valve 203c adopts water cooling. The connecting pipe 203b is set as a Y-shaped pipe, one end of which is connected to the operating tank 201.

[0033] The operating component 205 includes a fixing frame 205a snapped onto the side surface of the protective cover 204, a drive motor 205b adapted to be installed on the surface of the fixing frame 205a, a connecting frame 205c rotatably installed on the side wall of the fixing frame 205a, a cylinder 205d hinged to the bottom of the connecting frame 205c, a drive component 205e fixedly installed on the side surface of the fixing frame 205a, and a stirring roller 205f fixedly installed at the output end of the drive component 205e.

[0034] The drive motor 205b is fixedly connected to the drive component 205e, and the cylinder 205d is fixedly connected to the bottom of the operating barrel 201 via a mounting plate.

[0035] It should be noted that two sets of monitoring sensors 203a collect temperature and pressure data in the operating tank 201 in real time, and transmit the signals to the water-cooled cooling valve 203c through the Y-shaped connecting pipe 203b. When the temperature exceeds the set threshold, the cooling valve 203c automatically starts the water-cooling heat dissipation system for precise temperature control. At the same time, the drive motor 205b drives the stirring roller 205f to rotate through the drive component 205e, and the cylinder 205d adjusts the stirring depth through the connecting frame 205c to achieve three-dimensional stirring of the material. During the stirring process, the heating ring 201d heats the material evenly through the protective layer 201c, and the heat preservation layer 201b maintains a stable temperature. The pressure valve 207 maintains the internal pressure balance to ensure that the reaction process is safe and controllable, and finally achieves efficient and uniform calcination synthesis of green silicon carbide.

[0036] During use, after the material enters the operating tank through the feeding port 206, the heating ring 201d establishes a uniform temperature field through the synergistic effect of the protective layer 201c and the insulation layer 201b; the dual monitoring sensor 203a forms a closed-loop temperature control system with the water-cooled cooling valve 203c through the Y-shaped connecting pipe 203b to adjust the reaction temperature in real time; the drive motor 205b drives the stirring roller 205f to perform three-dimensional stirring, and the cylinder 205d adjusts the stirring depth to ensure that the material is fully mixed; the pressure valve 207 automatically maintains the pressure inside the operating tank 201 to stabilize; the entire reaction process is carried out in a closed environment, and the tilt angle of the operating tank 201 can be adjusted by the adjusting rod 202 to complete the discharge.

[0037] In summary, the dual-layer monitoring sensor 203a, together with the Y-shaped connecting pipe 203b and the water-cooled cooling valve 203c, constitutes a precise temperature control system, enabling real-time monitoring and automatic adjustment of reaction parameters. The optimized stirring assembly, through the synergistic action of the drive motor 205b, cylinder 205d, and stirring roller 205f, ensures three-dimensional mixing of materials. The combined design of the heating ring 201d with the insulation layer 201b and protective layer 201c improves thermal energy utilization and maintains a uniform and stable temperature field. The combined use of the pressure valve 207 and the protective cover 204 enhances the equipment's sealing performance, creating a safe reaction environment. The overall structure allows for convenient material discharge via the adjusting rod 202, making operation simple.

[0038] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible without substantially departing from the novel teachings and advantages of the subject matter described in this application. For example, variations in the size, dimensions, structure, shape, and proportions of various elements, as well as parameter values ​​such as temperature, pressure, etc., installation arrangements, use of materials, color, orientation, etc. For instance, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structurally equivalent but also equivalent in structure. Other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments without departing from the scope of this utility model. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0039] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0040] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0041] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A green silicon carbide calcination synthesis apparatus, characterized in that: include, The fixing mechanism (100) includes a fixing base (101), a fixing frame (102) fixedly installed on the surface of the fixing base (101), and a support column (103) fixedly connected to the center of the fixing frame (102). The operating mechanism (200) includes an operating bucket (201) fixedly installed at the end of the support column (103), an adjusting rod (202) adapted to be installed at the bottom of the operating bucket (201), a monitor (203) inserted into the side surface of the operating bucket (201), a protective cover (204) snapped onto the end of the operating bucket (201), an operating component (205) adapted to be installed on the side surface of the protective cover (204), a feeding port (206) opened on the surface of the protective cover (204), and a pressure valve (207) fixedly installed on the side wall of the operating bucket (201).

2. The green silicon carbide calcination synthesis equipment according to claim 1, characterized in that: The operating tank (201) includes an outer shell (201a), an insulation layer (201b) fixedly connected to the inner wall of the outer shell (201a), a protective layer (201c) laid on the side surface of the insulation layer (201b), and a heating ring (201d) fixedly connected to the side wall of the protective layer (201c).

3. The green silicon carbide calcination synthesis equipment according to claim 2, characterized in that: The operating barrel (201) has an operating groove in the center, a heating ring (201d) is laid in the center of the operating groove, and the feeding port (206) is connected to the inner cavity of the operating barrel (201).

4. The green silicon carbide calcination synthesis equipment according to claim 3, characterized in that: The monitor (203) includes a monitoring sensor (203a) inserted into the side wall of the operating barrel (201), a connecting pipe (203b) fixedly connected to the side wall of the monitoring sensor (203a), a cooling valve (203c) fixedly installed at the end of the connecting pipe (203b), and a connection port (203d) opened on the surface of the cooling valve (203c).

5. The green silicon carbide calcination synthesis equipment according to claim 4, characterized in that: The monitoring sensor (203a) is provided in two sets, and both sets of the monitoring sensor (203a) are connected to the connecting pipe (203b). The cooling valve (203c) adopts water cooling. The connecting pipe (203b) is set as a Y-shaped pipe, one end of which is connected to the operating tank (201).

6. The green silicon carbide roasting synthesis equipment according to claim 5, characterized in that: The operating component (205) includes a fixing frame (205a) snapped onto the side surface of the protective cover (204), a drive motor (205b) adapted to be installed on the surface of the fixing frame (205a), a connecting frame (205c) rotatably installed on the side wall of the fixing frame (205a), a cylinder (205d) hinged to the bottom of the connecting frame (205c), a drive member (205e) fixedly installed on the side surface of the fixing frame (205a), and a stirring roller (205f) fixedly installed at the output end of the drive member (205e).

7. The green silicon carbide roasting synthesis equipment according to claim 6, characterized in that: The drive motor (205b) is fixedly connected to the drive component (205e), and the cylinder (205d) is fixedly connected to the bottom of the operating barrel (201) via a mounting plate.

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