Split type easy-to-clean glass reaction kettle

CN224641094UActive Publication Date: 2026-08-18HEFEI YOUNGMAN TECH INSTR CO LTD
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Patent Information

Application Number
CN202522045217.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-23
Publication Date
2026-08-18
Estimated Expiration
2035-09-23

AI Technical Summary

Technical Problem

[0004]本实用新型的目的在于:为了解决现有的玻璃反应釜多为一体式结构的问题,而提出的一种分体式易清洗的玻璃反应釜

Benefits of technology

通过将反应釜设计为可拆卸的下筒体与上筒体结构,并配合卡槽、卡块、橡胶垫及限位部件实现快速拼接与密封,显著提升了拆装效率与密封性能,实现分体式易清洗;混合组件采用可拆卸搅拌叶结构,通过螺帽固定,便于单独拆卸清洗,避免残留物积聚;内部设有刮板,可辅助清理釜壁附着物,进一步提升清洗效果。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a split type easily washable glass reaction kettle belongs to production equipment technical field, including the reaction kettle, the reaction kettle is by lower cylinder and upper cylinder composition, the reaction kettle is assembled with the connecting assembly that can splice lower cylinder and upper cylinder can to raw material mixing subassembly of mixing, through with the lower cylinder and upper cylinder structure of reaction kettle design can dismantle, and cooperate with the quick splicing and sealing of clamping groove, clamping block, rubber pad and limiting part, has improved the dismounting efficiency and sealing performance significantly, the mixing subassembly adopts detachable stirring vane structure, through the nut fixed, is convenient to separate and wash, avoids the accumulation of residual, is equipped with the scraper in, can assist the cleaning of kettle wall attachment, further improves the cleaning effect.
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Description

Technical Field

[0001] This utility model relates to the field of production equipment technology, and in particular to a split-type easy-to-clean glass reactor. Background Technology

[0002] In the existing technology, glass reactors are mostly one-piece structures, that is, the reactor body, reactor cover and stirring device are connected by fixed flanges or threads. The whole is not disassembled or only the reactor cover can be opened. This means that the entire equipment must be moved away from the work station or special tools must be used for cleaning, which is cumbersome and inefficient.

[0003] There are many hard-to-clean areas inside the reactor, especially after processing high-viscosity, easily crystallizing, or strongly adhesive materials. Residues tend to accumulate on the stirring blades, reactor walls, and bottom. Since glass reactors are mostly one-piece structures, it is impossible to thoroughly clean the inside of the reactor. Utility Model Content

[0004] The purpose of this invention is to provide a modular, easy-to-clean glass reactor to address the problem that most existing glass reactors are of a single-piece structure.

[0005] To achieve the above objectives, the present invention employs the following technology: a split-type easy-to-clean glass reactor, comprising a reactor, the reactor being composed of a lower cylinder and an upper cylinder, the reactor being equipped with a connecting component capable of splicing the lower cylinder and the upper cylinder, and a mixing component capable of mixing raw materials; The connecting assembly includes a slot formed at the top of the lower cylinder, a locking block fixedly installed at the bottom of the upper cylinder, a semi-circular block fixedly installed on the locking block, a rubber pad fixedly installed at the bottom of the slot, and a limiting component capable of maintaining stability is also assembled between the lower cylinder and the upper cylinder.

[0006] As a further description of the above technical solution: the size of the card block is adapted to the card slot, the semicircular block and the two sides of the card block form a groove, and the semicircular block and the groove are filled by a rubber pad.

[0007] As a further description of the above technical solution: the limiting component includes several outer cylinders fixedly installed inside the lower cylinder, and the inner cylinder is set on the upper cylinder through a mounting plate, wherein the inner diameter of the inner cylinder is adapted to the inner diameter of the outer cylinder.

[0008] As a further description of the above technical solution: the elastic plate is set inside the inner cylinder by a support rod, and cylinders are installed on both sides of the elastic plate. The elastic plate is made of plastic.

[0009] As a further description of the above technical solution: the inner diameter of the outer cylinder is symmetrically provided with limiting grooves, and one end of the cylinder extending to the outside of the inner cylinder is located in the limiting groove, and this end of the cylinder is hemispherical.

[0010] As a further description of the above technical solution: a barrel cover is installed at the top of the upper cylinder by screws, and a scraper is placed inside the reactor, with the scraper in contact with the inner wall of the reactor.

[0011] As a further description of the above technical solution: the mixing component includes a rotating rod rotatably mounted on the barrel cover, a threaded rod fixedly mounted on the rotating rod, and a stirring blade disposed on the threaded rod via a nut.

[0012] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are: By designing the reactor as a detachable lower and upper cylinder structure, and using slots, blocks, rubber pads, and limiting components to achieve rapid assembly and sealing, the disassembly and assembly efficiency and sealing performance are significantly improved, making it easy to clean as a separate unit. The mixing component adopts a detachable stirring blade structure, which is fixed with nuts, making it easy to disassemble and clean separately and avoiding the accumulation of residues. An internal scraper is provided to help clean the deposits on the reactor wall, further improving the cleaning effect. Attached Figure Description

[0013] Figure 1 An overall schematic diagram according to an embodiment of the present utility model is shown; Figure 2 This diagram shows the effect of the lower cylinder and upper cylinder after separation according to an embodiment of the present invention; Figure 3 A schematic diagram of a connection component provided according to an embodiment of the present invention is shown; Figure 4 The present invention provides an embodiment of the present invention. Figure 3 Enlarged view of region A in the middle; Figure 5 A schematic diagram of a limiting component according to an embodiment of the present invention is shown; Figure 6 A schematic diagram of a hybrid component according to an embodiment of the present invention is shown; Figure 7 The present invention provides an embodiment of the present invention. Figure 6 Top view; Figure 8 A diagram showing the positional relationship between the threaded rod and the stirring blade according to an embodiment of the present invention is provided.

[0014] Legend: 10. Reactor; 101. Lower cylinder; 102. Upper cylinder; 11. Lid; 12. Scraper; 20. Connecting component; 21. Locking block; 22. Semicircular block; 23. Rubber pad; 24. Limiting component; 241. Outer cylinder; 242. Inner cylinder; 243. Mounting plate; 244. Elastic plate; 245. Support rod; 246. Cylinder; 30. Mixing component; 31. Rotating rod; 32. Threaded rod; 33. Stirring blade; 34. Nut. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0016] Reference Figure 1 - Figure 8 This embodiment provides a split-type easy-to-clean glass reactor, including a reactor 10. The reactor 10 is a glass reactor 10 in the prior art. The reactor 10 is composed of a lower cylinder 101 and an upper cylinder 102. By making the lower cylinder 101 and the upper cylinder 102 detachable, it is convenient to clean the inside of the reactor 10. The reactor 10 is equipped with a connecting component 20 that can splice the lower cylinder 101 and the upper cylinder 102, and a mixing component 30 that can mix raw materials. The connecting component 20 includes a slot at the top of the lower cylinder 101, a locking block 21 fixedly installed at the bottom of the upper cylinder 102, a semi-circular block 22 fixedly installed on the locking block 21, a rubber pad 23 fixedly installed at the bottom of the slot, and a limiting component 24 that can maintain stability is also assembled between the lower cylinder 101 and the upper cylinder 102. When installing the lower cylinder 101 and the upper cylinder 102, the locking block 21 at the bottom of the upper cylinder 102 is aligned with the slot at the top of the lower cylinder 101, and then the upper cylinder 102 is slowly lowered so that the locking block 21 moves to the appropriate position of the slot, and the lower cylinder 101 and the upper cylinder 102 will fit tightly together.

[0017] In more detail, the size of the locking block 21 is adapted to the locking slot, so the locking block 21 can be inserted into the locking slot. The semi-circular block 22 and the two sides of the locking block 21 form a groove, and the semi-circular block 22 and the groove are filled by the rubber pad 23. When the locking block 21 is fully inserted into the locking slot, the semi-circular block 22 at the bottom of the locking block 21 will also squeeze the rubber pad 23. After being compressed, the rubber pad 23 will deform and come into contact with the surface of the semi-circular block 22. At the same time, it will fill the gaps such as the groove between the semi-circular block 22 and the locking block 21, thereby increasing the sealing between the lower cylinder 101 and the upper cylinder 102.

[0018] Reference Figure 3 - Figure 5 Specifically, in order to fix the merged lower cylinder 101 and upper cylinder 102, a limiting component 24 is set. The limiting component 24 includes several outer cylinders 241 fixedly installed inside the lower cylinder 101, and an inner cylinder 242 set on the upper cylinder 102 through a mounting plate 243. The inner diameter of the inner cylinder 242 is adapted to the inner diameter of the outer cylinders 241. When the upper cylinder 102 and lower cylinder 101 are spliced, in addition to aligning the locking block 21 with the locking slot, the inner cylinder 242 also needs to be aligned with the outer cylinder 241. After the locking block 21 is inserted into the locking slot, the inner cylinder 242 will also be inserted into the outer cylinder 241, thus playing a preliminary limiting role for the installed upper cylinder 102 and lower cylinder 101.

[0019] In more detail, the elastic plate 244 is set inside the inner cylinder 242 by the support rod 245. A cylinder 246 is installed on both sides of the elastic plate 244. The elastic plate 244 is made of plastic. The cylinder 246 can be pushed and reset by the material of the elastic plate 244 itself, so that the cylinder 246 can extend outward from the inside of the inner cylinder 242.

[0020] In more detail, the inner diameter of the outer cylinder 241 is symmetrically provided with limiting grooves. One end of the cylinder 246 extending to the outside of the inner cylinder 242 is located within the limiting groove, and this end of the cylinder 246 is hemispherical. When the inner cylinder 242 is inserted into the outer cylinder 241, the hemispherical end of the cylinder 246 will be squeezed and retracted by the inner diameter of the outer cylinder 241. At this time, the cylinder 246 will move towards the inside of the inner cylinder 242, compressing the elastic plate 244. After 42 is fully inserted into the outer cylinder 241, the cylinder 246 will correspond to the limiting groove. At this time, the cylinder 246 can be pushed back to its original position by the material of the elastic plate 244 itself, so that the cylinder 246 can extend outward from the inside of the inner cylinder 242, and the hemispherical end of the cylinder 246 extends into the limiting groove, thereby limiting and fixing the outer cylinder 241 and the inner cylinder 242, thereby fixing the spliced ​​lower cylinder 101 and upper cylinder 102. When it is necessary to clean the inside of the reactor 10, simply pull the upper cylinder 102 upwards. The rising upper cylinder 102 will drive the mounting plate 243 and the inner cylinder 242 to rise. At this time, the hemispherical port of the cylinder 246 will be squeezed by the limiting groove and the inner diameter of the outer cylinder 241 and retract, thereby releasing the limit and allowing the inner cylinder 242 to rise with the upper cylinder 102 and move out of the outer cylinder 241. At the same time, the locking block 21 will also move out of the locking groove, thereby completing the disassembly of the upper cylinder 102 and facilitating the overall cleaning of the reactor 10.

[0021] Reference Figure 6- Figure 8 Specifically, in order to disassemble and clean the mixing component 30, a bucket cover 11 is installed on the top of the upper cylinder 102 with screws. A scraper 12 is placed inside the reactor 10 and contacts the inner wall of the reactor 10. When it is necessary to remove the mixing component 30 from the reactor 10 for cleaning, the screws between the upper cylinder 102 and the bucket cover 11 are unscrewed, and the bucket cover 11 is pulled upward to move the mixing component 30 out for cleaning. Then, by rotating the scraper 12, the residue on the inner wall of the reactor 10 can be scraped off. Finally, by pulling the scraper 12 upward, it can be removed from the reactor 10 for cleaning.

[0022] In more detail, the mixing assembly 30 includes a rotating rod 31 rotatably mounted on the lid 11. The rotating rod 31 can be connected to the output end of a drive motor, which can drive the rotating rod 31 to rotate. A threaded rod 32 is fixedly mounted on the rotating rod 31. A stirring blade 33 is mounted on the threaded rod 32 by a nut 34. The stirring blade 33 is slidably mounted on the threaded rod 32 and fixed by the nut 34. The rotating rod 31 can drive the threaded rod 32 and the stirring blade 33 to rotate. The rotating stirring blade 33 can mix the raw materials inside the reactor 10. By rotating the nut 34, the nut 34 can be removed from the threaded rod 32, and the stirring blade 33 can be pulled out from the threaded rod 32 for cleaning.

[0023] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A modular, easy-to-clean glass reactor, characterized in that, The reactor (10) is composed of a lower cylinder (101) and an upper cylinder (102). The reactor (10) is equipped with a connecting component (20) that can connect the lower cylinder (101) and the upper cylinder (102), and a mixing component (30) that can mix the raw materials. The connecting assembly (20) includes a slot formed at the top of the lower cylinder (101), a locking block (21) fixedly installed at the bottom of the upper cylinder (102), a semi-circular block (22) fixedly installed on the locking block (21), a rubber pad (23) fixedly installed at the bottom of the slot, and a limiting component (24) capable of maintaining stability is also assembled between the lower cylinder (101) and the upper cylinder (102).

2. The modular, easy-to-clean glass reactor according to claim 1, characterized in that, The size of the card block (21) is adapted to the card slot. The semicircular block (22) and the two sides of the card block (21) form a groove, and the semicircular block (22) and the groove are filled by the rubber pad (23).

3. The modular, easy-to-clean glass reactor according to claim 1, characterized in that, The limiting component (24) includes a plurality of outer cylinders (241) fixedly installed inside the lower cylinder (101), and an inner cylinder (242) is mounted on the upper cylinder (102) via a mounting plate (243). The inner cylinder (242) is adapted to the inner diameter of the outer cylinder (241).

4. The modular, easy-to-clean glass reactor according to claim 3, characterized in that, The elastic plate (244) is installed inside the inner cylinder (242) by a support rod (245). A cylinder (246) is installed on both sides of the elastic plate (244). The elastic plate (244) is made of plastic.

5. A split-type, easy-to-clean glass reactor according to claim 4, characterized in that, The inner diameter of the outer cylinder (241) is symmetrically provided with limiting grooves, and one end of the cylinder (246) extending to the outside of the inner cylinder (242) is located in the limiting groove, and this end of the cylinder (246) is hemispherical.

6. The modular, easy-to-clean glass reactor according to claim 1, characterized in that, The top of the upper cylinder (102) is fitted with a barrel cover (11) by screws. A scraper (12) is placed inside the reactor (10), and the scraper (12) is in contact with the inner wall of the reactor (10).

7. A split-type, easy-to-clean glass reactor according to claim 6, characterized in that, The mixing assembly (30) includes a rotating rod (31) rotatably mounted on the bucket cover (11), a threaded rod (32) fixedly mounted on the rotating rod (31), and a stirring blade (33) disposed on the threaded rod (32) by a nut (34).