A hydrophobic type thermal insulation paint research and development reaction kettle

CN224641100UActive Publication Date: 2026-08-18ZHEJIANG BOLEI COATING CO LTD
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Patent Information

Application Number
CN202522066072.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-25
Publication Date
2026-08-18
Estimated Expiration
2035-09-25

AI Technical Summary

Technical Problem

现有的反应釜搅拌装置设计不够合理,搅拌效率低,无法使各种原料充分混合,影响了保温漆的质量,因此需要对疏水型保温漆研发反应釜进行设计改造,有效的防止其出现不便使用的现象

Benefits of technology

1、本实用新型采用创新性地构建了独特的温度调控系统。在加热环节,启动加热夹套后,其产生的热量能迅速通过圆筒以及由铍铜材质制成的导热杆,高效传递至釜体表面。铍铜材质优良的导热性能,确保了热量传输的快速与稳定,从而对釜体内的物料进行精准加热。同时,釜体内配备的温度探测器,能够实时监测物料温度,并与外部控制器协同工作,当物料达到预设温度时,可及时关闭加热夹套,实现加热过程的精确控制。在降温阶段,通过进水管将冷水引入由第一圆环、第二圆环、圆筒和釜体形成的空腔内,在螺旋叶片的巧妙作用下,冷水能够均匀地与釜体表面充分接触。釜体内物料的热量经釜体和导热杆快速传递至冷水中,实现高效降温,随后降温后的水从出水管排出。此外,进水管可与外部水泵相连,出水管能连接热水储存装置,实现水资源及热能的循环利用,既节能环保,又提升了温度调节的整体效能,本装置在搅拌设计上独具匠心。电机驱动螺旋输送杆旋转,不仅能将物料向上输送,实现物料在釜体内的上下翻动,促进初步混合,而且螺旋输送杆旋转时带动刮板架同步转动。刮板架紧贴釜体内壁,能够有效刮除积聚在釜体内壁的物料,避免物料堆积影响搅拌效果,极大地提高了物料搅拌的均匀性。同时,刮板架表面均匀分布的搅拌柱,在刮板架旋转时随之转动,进一步增强了对釜体内物料的搅拌力度,使各种原料能够充分混合,显著提升了搅拌效率和混合质量,为疏水型保温漆的高质量研发提供了有力保障,该装置具备便于调节温度和搅拌效率高的优点。

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Abstract

The utility model discloses a kind of hydrophobic type heat preservation paint research and development reaction kettle, including kettle body, the top of kettle body is provided with cover plate, the utility model innovatively constructs unique temperature regulation system.In heating link, after starting heating jacket, the heat generated by it can quickly pass through cylinder and heat conduction rod made of beryllium copper material, efficiently transfer to kettle body surface.In cooling stage, cold water is introduced into the cavity formed by first ring, second ring, cylinder and kettle body by water inlet pipe, the heat of material in kettle body is quickly transferred to cold water through kettle body and heat conduction rod, efficient cooling is realized, and then the water after cooling is discharged from water outlet pipe.In addition, water inlet pipe can be connected with external water pump, and water outlet pipe can be connected with hot water storage device, realizing the recycling of water resources and heat energy, which not only saves energy and protects environment, but also improves the overall efficiency of temperature regulation.The device has the advantages of convenient temperature adjustment and high stirring efficiency.
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Description

Technical Field

[0001] This utility model belongs to the field of reaction vessel technology, specifically a reaction vessel for developing a hydrophobic heat-insulating paint. Background Technology

[0002] In the research and development of hydrophobic thermal insulation coatings, the reactor is a crucial piece of equipment. However, traditional reactors have some shortcomings in the development of hydrophobic thermal insulation coatings.

[0003] First, precise temperature control during the reaction process has a significant impact on the performance of hydrophobic thermal insulation paint. Traditional reactor heating and cooling systems are not precise enough, making it difficult to quickly adjust the temperature to the appropriate range at different reaction stages, resulting in incomplete reactions or unstable product properties.

[0004] Secondly, the development of hydrophobic thermal insulation paint requires the uniform mixing of various raw materials. The existing reactor stirring device is not well designed, has low stirring efficiency, and cannot fully mix the various raw materials, which affects the quality of the thermal insulation paint. Therefore, it is necessary to redesign the reactor for the development of hydrophobic thermal insulation paint to effectively prevent inconvenience in its use. Utility Model Content

[0005] To address the problems mentioned in the background art, the purpose of this utility model is to provide a hydrophobic thermal insulation paint research and development reactor, which has the advantages of easy temperature adjustment and high stirring efficiency.

[0006] This utility model provides the following technical solution: a hydrophobic heat-insulating paint research and development reactor, including a reactor body, a cover plate on the top of the reactor body, and a first bolt on the top of the cover plate. Several first bolts are evenly distributed in a ring on the top of the cover plate, with their bottoms penetrating the cover plate and threadedly connected to the reactor body. A spiral conveying rod is rotatably connected inside the cover plate, and a scraper frame is fixedly connected to the bottom of the spiral conveying rod. The scraper frame fits against the inner wall of the reactor body. A feed pipe is connected to the top of the reactor body, and a first electromagnetic discharge valve is installed inside the feed pipe. A motor is fixedly connected to the surface of the feed pipe via a bracket, and the output end of the motor is fixedly connected to the spiral conveying rod. The bottom of the vessel is connected to a second electromagnetic discharge valve. A first ring and a second ring are fixedly connected to the surface of the vessel, respectively. The diameter of the first ring is the same as that of the second ring. A cylinder is fixedly connected to the surface of the first ring and is fixedly connected to the second ring. Several heat-conducting rods are fixedly connected to the surface of the vessel. The heat-conducting rods are evenly distributed on the surface of the vessel. The end of the heat-conducting rod away from the vessel is fixedly connected to the cylinder. A spiral blade is fixedly connected to the surface of the vessel and is fixedly connected to the cylinder. A water inlet pipe is connected to the top of the first ring, and a water outlet pipe is connected to the bottom of the second ring. A heating jacket is fixedly connected to the surface of the cylinder.

[0007] The beneficial effects of this utility model are as follows: 1. This utility model employs an innovative and unique temperature control system. During the heating phase, after the heating jacket is activated, the heat generated is rapidly and efficiently transferred to the surface of the vessel body via the cylinder and a heat-conducting rod made of beryllium copper. The excellent thermal conductivity of beryllium copper ensures rapid and stable heat transfer, thereby precisely heating the material inside the vessel. Simultaneously, a temperature sensor inside the vessel monitors the material temperature in real time and works in conjunction with an external controller. When the material reaches the preset temperature, the heating jacket can be shut off promptly, achieving precise control of the heating process. During the cooling phase, cold water is introduced into the cavity formed by the first ring, the second ring, the cylinder, and the vessel body through the inlet pipe. With the ingenious action of the spiral blades, the cold water can evenly and fully contact the surface of the vessel body. The heat from the material inside the vessel is rapidly transferred to the cold water via the vessel body and the heat-conducting rod, achieving efficient cooling. The cooled water is then discharged through the outlet pipe. Furthermore, the inlet pipe can be connected to an external water pump, and the outlet pipe can be connected to a hot water storage device, realizing the recycling of water resources and heat energy. This is both energy-saving and environmentally friendly, and also improves the overall efficiency of temperature regulation. The device features an ingenious stirring design. The motor-driven screw conveyor rotates, not only conveying the material upwards and tumbling it within the vessel to promote initial mixing, but also driving the scraper frame to rotate synchronously. The scraper frame, closely attached to the inner wall of the vessel, effectively scrapes away material accumulated there, preventing material buildup from affecting the stirring effect and greatly improving the uniformity of material mixing. Simultaneously, the evenly distributed stirring columns on the scraper frame rotate with it, further enhancing the stirring force on the material within the vessel, ensuring thorough mixing of various raw materials, significantly improving stirring efficiency and mixing quality. This provides a strong guarantee for the high-quality development of hydrophobic thermal insulation paint. This device boasts the advantages of easy temperature adjustment and high stirring efficiency.

[0008] 2. This utility model, through the setting of support column, fixed frame, through port, fixed column and second bolt, allows the operator to adjust the height of the vessel body, and then adjust the height of the support column. When the vessel body is adjusted to a suitable height, the operator tightens the second bolt so that the second bolt is inserted into the through port, and the height of the fixed frame is positioned. The fixed frame slides up and down in the groove. The reinforcing frame can improve the stability of the fixation between the support column and the fixed frame. Attached Figure Description

[0009] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a front sectional view of the cylindrical structure of this utility model; Figure 3 This is a front sectional view of the vessel body structure of this utility model; Figure 4 This utility model Figure 1 Enlarged schematic diagram of the structure at point A in the middle; Figure 5 This utility model Figure 2 Enlarged schematic diagram of the structure at point B; Figure 6 This utility model Figure 3 Enlarged schematic diagram of the structure at point C.

[0010] In the diagram: 1. Kettle body; 2. Cover plate; 3. First bolt; 4. Feed pipe; 5. Screw conveyor rod; 6. Motor; 7. First ring; 8. Second ring; 9. Cylinder; 10. Heat-conducting rod; 11. Spiral blade; 12. Second electromagnetic discharge valve; 13. Heating jacket; 14. Water inlet pipe; 15. Scraper frame; 16. Stirring column; 17. Support column; 18. Fixing frame; 19. Fixing column; 20. Port; 21. Second bolt; 22. Collection box; 23. Base plate; 24. Sleeve; 25. Threaded rod; 26. Support pad. Detailed Implementation

[0011] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0012] like Figures 1 to 6 As shown, the hydrophobic thermal insulation paint research and development reactor of this embodiment includes a reactor body 1. A cover plate 2 is provided on the top of the reactor body 1. A first bolt 3 is provided on the top of the cover plate 2. The number of first bolts 3 is several. The first bolts 3 are evenly distributed in a ring on the top of the cover plate 2. The bottom of the first bolt 3 passes through the cover plate 2 and is threadedly connected to the reactor body 1. A spiral conveying rod 5 is rotatably connected inside the cover plate 2. A scraper frame 15 is fixedly connected to the bottom of the spiral conveying rod 5. The scraper frame 15 is in contact with the inner wall of the reactor body 1. A feed pipe 4 is connected to the top of the reactor body 1. A first electromagnetic discharge valve is provided inside the feed pipe 4. A motor 6 is fixedly connected to the surface of the feed pipe 4 through a bracket. The output end of the motor 6 is fixedly connected to the spiral conveying rod 5. The bottom of the reactor body 1 is connected to... A second electromagnetic discharge valve 12 is provided. A first ring 7 and a second ring 8 are fixedly connected to the surface of the vessel body 1. The diameter of the first ring 7 is the same as that of the second ring 8. A cylinder 9 is fixedly connected to the surface of the first ring 7 and is fixedly connected to the second ring 8. A number of heat-conducting rods 10 are fixedly connected to the surface of the vessel body 1. The heat-conducting rods 10 are evenly distributed on the surface of the vessel body 1. The end of the heat-conducting rod 10 away from the vessel body 1 is fixedly connected to the cylinder 9. A spiral blade 11 is fixedly connected to the surface of the vessel body 1 and is fixedly connected to the cylinder 9. A water inlet pipe 14 is connected to the top of the first ring 7 and a water outlet pipe is connected to the bottom of the second ring 8. A heating jacket 13 is fixedly connected to the surface of the cylinder 9.

[0013] refer to Figure 1Two support columns 17 are fixedly connected to the surface of the vessel body 1. A fixing frame 18 is fixedly connected to the bottom of the support column 17. A fixing column 19 is provided below the fixing frame 18. A groove is provided on the top of the fixing column 19. The fixing frame 18 is slidably connected to the groove. A number of openings 20 are opened on the surface of the fixing frame 18. The openings 20 are evenly distributed on the surface of the fixing frame 18. A second bolt 21 is threaded inside the fixing column 19 and is inserted into the opening 20. The surfaces of the first bolt 3 and the second bolt 21 are both sprayed with anti-rust paint. A base plate 23 is fixedly connected to the bottom of the fixing column 19. Reinforcing frames are fixedly connected to the front and rear sides of the support column 17. The reinforcing frames are fixedly connected to the fixing frame 18.

[0014] In this embodiment, through the setting of support column 17, fixing frame 18, through port 20, fixing column 19 and second bolt 21, the operator can adjust the height of the vessel body 1, and thus adjust the height of support column 17. When the vessel body 1 is adjusted to a suitable height, the operator tightens the second bolt 21 so that the second bolt 21 is inserted into the through port 20, thereby positioning the height of fixing frame 18. Fixing frame 18 slides up and down in the groove. The reinforcing frame can improve the stability of the fixation between support column 17 and fixing frame 18.

[0015] refer to Figure 1 The top of the base plate 23 is provided with a collection box 22. A handle is fixedly connected to the front of the collection box 22. The surface of the handle is provided with anti-slip texture, and there are several anti-slip textures, which are evenly distributed on the surface of the handle. The bottom of the collection box 22 is smooth. Both the collection box 22 and the handle are made of stainless steel.

[0016] In this embodiment, the collection box 22 is used to collect the processed materials. The operator activates the second electromagnetic discharge valve 12 to discharge the materials in the vessel 1 into the collection box 22. The handle makes it easy for the operator to pull the collection box 22 in the front.

[0017] refer to Figure 1 The bottom of the base plate 23 is fixedly connected to a sleeve 24. There are four sleeves 24, which are evenly distributed on the bottom of the base plate 23. The sleeves 24 are threadedly connected to a threaded rod 25, and the bottom of the threaded rod 25 is fixedly connected to a support pad 26.

[0018] In this embodiment, by setting up the sleeve 24, the threaded rod 25 and the support pad 26, the operator rotates the threaded rod 25, thereby causing the threaded rod 25 and the support pad 26 to move up or down, thereby adjusting the height of the base plate 23.

[0019] refer to Figure 6A stirring column 16 is fixedly connected to the surface of the scraper frame 15. There are several stirring columns 16, which are evenly distributed on the surface of the scraper frame 15.

[0020] In this embodiment, by setting the stirring column 16, the rotation of the spiral conveyor 5 will drive the scraper frame 15 to rotate, and the rotation of the scraper frame 15 will drive the stirring column 16 to rotate, thereby stirring the material in the vessel 1 and improving the stirring effect of the device.

[0021] refer to Figure 3 The cover plate 2 is internally fixedly connected to a bearing, and the outer ring of the bearing is fixedly connected to the cover plate 2, and the inner ring of the bearing is fixedly connected to the screw conveyor rod 5. The bearing is internally equipped with lubricating oil and a sealing shaft cover.

[0022] In this embodiment, the bearing configuration reduces the friction between the cover plate 2 and the screw conveyor 5, thereby facilitating the rotation of the screw conveyor 5.

[0023] The working principle and usage process of this utility model are as follows: When in use, the operator opens the first electromagnetic discharge valve, then feeds the material into the vessel 1 through the feed pipe 4, then closes the first electromagnetic discharge valve, and then the operator starts the motor 6 to rotate and drive the spiral conveyor 5 to rotate. The spiral conveyor 5 conveys the material upward, thereby stirring the material in the vessel 1. The rotation of the spiral conveyor 5 drives the scraper frame 15 to rotate. The scraper frame 15 can scrape off the material accumulated on the inner wall of the vessel 1, thereby improving the stirring effect of the material in the vessel 1. When the operator needs to heat the material inside the vessel 1, the operator activates the heating jacket 13. The heating jacket 13 generates heat, which is transferred to the surface of the vessel 1 through the cylinder 9 and the heat-conducting rod 10, thereby heating the material inside the vessel 1. A temperature detector is installed inside the vessel 1 to monitor the temperature of the material inside the vessel 1 in real time. When the material is heated to the preset temperature, the temperature detector works with the external controller to shut down the heating jacket 13. The heat-conducting rod 10 is made of beryllium copper, which has the advantage of good thermal conductivity. When the operator needs to cool the material inside the vessel 1, the operator introduces cold water into the cavity formed by the first ring 7, the second ring 8, the cylinder 9, and the vessel 1 through the inlet pipe 14. Under the action of the spiral blades 11, the cold water is evenly contacted with the surface of the vessel 1. Some of the heat of the material inside the vessel 1 is transferred to the cold water by the vessel 1 and the heat-conducting rod 10, thereby cooling the material inside the vessel 1. Then the water is discharged from the outlet pipe. The inlet pipe 14 can be connected to an external water pump through a pipe, and the outlet pipe can be connected to a hot water storage device through a pipe, thereby storing the water and reusing the heat energy in the water. The temperature detector, external controller, first electromagnetic discharge valve, second electromagnetic discharge valve 12 and heating jacket 13 mentioned above are all common existing technologies and are common knowledge to those skilled in the art. Therefore, they will not be described in detail in this application.

Claims

1. A hydrophobic thermal insulation paint research and development reactor, comprising a reactor body (1), characterized in that: The top of the vessel body (1) is provided with a cover plate (2), and the top of the cover plate (2) is provided with a first bolt (3). The number of the first bolts (3) is several. The first bolts (3) are evenly distributed in a ring on the top of the cover plate (2). The bottom of the first bolts (3) penetrates the cover plate (2) and is threadedly connected to the vessel body (1). The inside of the cover plate (2) is rotatably connected with a spiral conveying rod (5). The bottom of the spiral conveying rod (5) is fixedly connected with a scraper frame (15). The scraper frame (15) is in contact with the inner wall of the vessel body (1). The top of the vessel body (1) is connected to a feed pipe (4). The inside of the feed pipe (4) is provided with a first electromagnetic discharge valve. The surface of the feed pipe (4) is fixedly connected to a motor (6) through a bracket. The output end of the motor (6) is fixedly connected to the spiral conveying rod (5). The bottom of the vessel body (1) is connected to a second electromagnetic discharge valve (12). The surface of the vessel body (1) is fixedly connected to a first ring (7) and a second ring (8). The diameter of the first ring (7) is the same as that of the second ring (8). A cylinder (9) is fixedly connected to the surface of the first ring (7). The cylinder (9) is fixedly connected to the second ring (8). A heat-conducting rod (10) is fixedly connected to the surface of the vessel body (1). There are several heat-conducting rods (10). The heat-conducting rods (10) are evenly distributed on the surface of the vessel body (1). The end of the heat-conducting rod (10) away from the vessel body (1) is fixedly connected to the cylinder (9). A spiral blade (11) is fixedly connected to the surface of the vessel body (1). The spiral blade (11) is fixedly connected to the cylinder (9). A water inlet pipe (14) is connected to the top of the first ring (7). A water outlet pipe is connected to the bottom of the second ring (8). A heating jacket (13) is fixedly connected to the surface of the cylinder (9).

2. The hydrophobic thermal insulation paint research and development reactor according to claim 1, characterized in that: The surface of the vessel body (1) is fixedly connected to a support column (17), and there are two support columns (17). The bottom of the support column (17) is fixedly connected to a fixing frame (18). A fixing column (19) is provided below the fixing frame (18). The top of the fixing column (19) is provided with a groove. The fixing frame (18) is slidably connected to the groove. The surface of the fixing frame (18) is provided with an opening (20). There are several openings (20). The openings (20) are evenly distributed on the surface of the fixing frame (18). The internal thread of the fixing column (19) is connected to a second bolt (21). The second bolt (21) is inserted into the opening (20). The surfaces of the first bolt (3) and the second bolt (21) are both sprayed with anti-rust paint. The bottom of the fixing column (19) is fixedly connected to a base plate (23). The front and rear sides of the support column (17) are fixedly connected to a reinforcing frame. The reinforcing frame is fixedly connected to the fixing frame (18).

3. The hydrophobic thermal insulation paint research and development reactor according to claim 2, characterized in that: The top of the base plate (23) is provided with a collection box (22), and a handle is fixedly connected to the front of the collection box (22). The surface of the handle is provided with anti-slip texture, and the number of anti-slip textures is several, and the anti-slip textures are evenly distributed on the surface of the handle. The bottom of the collection box (22) is smooth. The collection box (22) and the handle are both made of stainless steel.

4. The hydrophobic thermal insulation paint research and development reactor according to claim 3, characterized in that: The bottom of the base plate (23) is fixedly connected to a sleeve (24). There are four sleeves (24). The sleeves (24) are evenly distributed on the bottom of the base plate (23). The sleeves (24) are threadedly connected to a threaded rod (25). The bottom of the threaded rod (25) is fixedly connected to a support pad (26).

5. The hydrophobic thermal insulation paint research and development reactor according to claim 4, characterized in that: The surface of the scraper frame (15) is fixedly connected with a stirring column (16), and there are several stirring columns (16) evenly distributed on the surface of the scraper frame (15).

6. The hydrophobic thermal insulation paint research and development reactor according to claim 5, characterized in that: The cover plate (2) is fixedly connected to a bearing, and the outer ring of the bearing is fixedly connected to the cover plate (2), and the inner ring of the bearing is fixedly connected to the screw conveyor (5). The bearing is provided with lubricating oil and a sealing shaft cover is provided inside the bearing.