A ceramic filler product with a support structure

Abstract

The utility model discloses a ceramic filler product with support structure, including porcelain ring main part, the porcelain ring main part includes the ring department and outer ring department, the outer ring department evenly is set on the outside of ring department along the circumferential direction, and the outer ring department and ring department integrated molding, the upper and lower both ends of porcelain ring main part all are equipped with the protection disc, and the protection disc of upper and lower both ends is fixed through the connecting lock spare, install several groups of inner support frame on the protection disc, the head of inner support frame is fixedly connected with the protection disc. The present application is through setting protection disc and inner support frame, has formed effective support and protection to porcelain ring main part, has improved the structural strength of ceramic filler product greatly, can bear greater gas liquid impact and self stacking pressure, has reduced the possibility of breakage, has prolonged the life. The structure design of the shunt hole on ring department and outer ring department and inner support frame makes gas liquid can realize stable shunt when passing ceramic filler.

Description

Technical Field

[0001] This utility model relates to the field of ceramic packing products, specifically a ceramic packing product with a support structure. Background Technology

[0002] In many industrial fields such as chemical and petroleum, towers are key equipment for realizing gas-liquid mass and heat transfer processes, and are widely used in important chemical unit operations such as distillation, absorption, and extraction. As a core component inside the tower, the performance of ceramic packing directly affects the tower's operating efficiency and overall performance.

[0003] Traditional ceramic packing typically consists of a simple ceramic ring body. This single-structure ceramic ring body lacks effective support and protection, resulting in relatively low structural strength. It is also susceptible to damage from impacts during operation and transportation. Furthermore, in actual use, significant gas-liquid impacts occur inside the tower, and the stacking of multiple layers of ceramic packing generates considerable pressure. Traditional ceramic ring bodies cannot withstand such complex external forces and are prone to breakage. Once the ceramic packing breaks, it not only affects the normal flow and distribution of gas and liquid within the tower, reducing the efficiency of gas-liquid mass and heat transfer, but also necessitates frequent packing replacements, increasing equipment maintenance costs and downtime, severely impacting the continuity and stability of production. Utility Model Content

[0004] The purpose of this invention is to provide a ceramic packing product with a support structure, which aims to solve the problem that existing ceramic packing products lack a protective structure and are easily damaged.

[0005] This utility model is implemented as follows: A ceramic filler product with a support structure includes a ceramic ring body, which includes a middle ring and an outer ring. The outer ring is evenly arranged on the outer side of the middle ring along the circumferential direction, and the outer ring and the middle ring are integrally formed. Protective discs are installed at both the upper and lower ends of the ceramic ring body, and the protective discs at the upper and lower ends are fixed together by connecting locks. Several sets of inner supports are installed on the protective discs. The heads of the inner supports are fixedly connected to the protective discs, and the ends of the inner supports pass through the outer ring and engage with the protective discs at the other end. The outer side of the inner supports is supported on the inner side of the outer ring.

[0006] Preferably, both the middle ring and the outer ring are provided with a number of flow holes, and a triangular groove is provided between two adjacent outer rings and the middle ring for the connecting locking member to pass through.

[0007] Preferably, the protective disc includes a central baffle and an arc-shaped baffle corresponding to the outer ring portion. The arc-shaped baffle is evenly disposed on the outer side of the central baffle and is integrally formed with the central baffle.

[0008] Preferably, the inner support frame includes a central mesh tube and a multi-head bracket, the multi-head bracket being installed at the upper and lower ends of the central mesh tube and fixedly connected to the central mesh tube.

[0009] Preferably, the multi-head bracket includes a central tube and supporting side rods, the supporting side rods are evenly installed on the outer side surface of the central tube, and one end of the supporting side rod is fixedly connected to the central tube.

[0010] Preferably, the connecting locking component includes a plug-in rod assembly and a matching sleeve, wherein the sleeve is sleeved and installed at the lower end of the plug-in rod assembly, and the sleeve is engaged and fixed with the plug-in rod assembly.

[0011] Preferably, two sets of locking pins are slidably installed on both sides of the lower end of the plug rod assembly, and a support spring is fixedly installed between the two sets of locking pins. The inner side of the sleeve is provided with a groove corresponding to the locking pin.

[0012] Compared with existing technologies, the beneficial effects of this utility model are as follows: By setting up protective discs and internal support frames, this application effectively supports and protects the ceramic ring body, greatly improving the structural strength of the ceramic packing product. It can withstand greater gas-liquid impact and its own stacking pressure, reducing the possibility of breakage and extending its service life. The diversion holes on the middle and outer ring sections, as well as the structural design of the internal support frame, enable stable gas-liquid diversion when passing through the ceramic packing, improving the efficiency of gas-liquid mass and heat transfer, thereby enhancing the overall performance of the tower. Furthermore, the design of the connecting locking components allows for quick insertion and locking of the protective discs at both ends, facilitating the rapid assembly and use of the ceramic packing product. Attached Figure Description

[0013] Figure 1 This is a perspective view of the overall structure in an embodiment of this utility model;

[0014] Figure 2 This is a perspective view of the ceramic ring body in an embodiment of this utility model;

[0015] Figure 3 This is a perspective view of the protective disc and the inner support frame cooperating in an embodiment of this utility model;

[0016] Figure 4 yes Figure 3 A front view of the device shown;

[0017] Figure 5 This is a perspective view of the connecting lock component in an embodiment of this utility model.

[0018] In the diagram: 1. Ceramic ring body; 11. Middle ring; 111. Diverter hole; 12. Outer ring; 121. Triangular groove; 2. Protective disc; 21. Central baffle; 22. Arc baffle; 3. Inner support frame; 31. Central mesh tube; 32. Multi-head bracket; 321. Central tube; 322. Supporting side rod; 4. Connecting lock; 41. Insert rod assembly; 411. Locking pin; 42. Sleeve fitting; 421. Slot. Detailed Implementation

[0019] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0020] The following description, in conjunction with the accompanying drawings and specific embodiments, provides further details:

[0021] Example 1

[0022] Reference Figure 1 , Figure 2 and Figure 3A ceramic packing product with a supporting structure includes a ceramic ring body 1, which comprises a middle ring portion 11 and an outer ring portion 12. The outer ring portion 12 is evenly distributed along the outer surface of the middle ring portion 11 in a circumferential direction, and the outer ring portion 12 and the middle ring portion 11 are integrally formed. Protective discs 2 are installed at both the upper and lower ends of the ceramic ring body 1, and the protective discs 2 at both ends are fixed together by connecting locking members 4. Several sets of inner support frames 3 are installed on the protective discs 2. The heads of the inner support frames 3 are fixedly connected to the protective discs 2, and the ends of the inner support frames 3 pass through the outer ring portion 12 and engage with the protective disc 2 at the other end. The outer surface of the inner support frame 3 supports the inner surface of the outer ring portion 12. The integrally formed structure of the middle ring portion 11 and the outer ring portion 12 of the ceramic ring body 1 ensures the overall strength and stability of the ceramic ring body 1. The protective discs 2 installed at both ends of the ceramic ring body 1 can protect the ceramic ring body 1 and reduce damage to the ceramic ring body 1 from external impacts. The inner support frame 3 not only strengthens the internal support of the ceramic ring body 1, preventing deformation or damage during use, but also allows for better gas-liquid flow within the ceramic ring. The protective discs 2 at the upper and lower ends are fixed together by connecting locking pieces 4, ensuring the tightness and stability of the entire ceramic packing structure and facilitating quick and easy installation. Several diversion holes 111 are provided on both the middle ring 11 and the outer ring 12, and triangular grooves 121 are provided between adjacent sets of outer rings 12 and the middle ring 11 for the connecting locking pieces 4 to pass through. The diversion holes 111 on the middle ring 11 and the outer ring 12 allow for gas-liquid diversion when passing through the ceramic packing, improving the efficiency of gas-liquid mass and heat transfer. The triangular grooves 121 between adjacent sets of outer rings 12 and the middle ring 11 provide installation space for the connecting locking pieces 4, ensuring the installation stability of the connecting locking pieces 4 without affecting the gas-liquid flow.

[0023] Reference Figure 3 The protective disc 2 includes a central baffle 21 and an arc-shaped baffle 22 corresponding to the outer ring 12. The arc-shaped baffle 22 is evenly distributed on the outer surface of the central baffle 21 and is integrally formed with the central baffle 21. The protective disc 2 is composed of the central baffle 21 and the arc-shaped baffle 22 integrally formed. The central baffle 21 can protect the ceramic ring body 1. The arc-shaped baffle 22 corresponds to the outer ring 12 and can better fit the outer ring 12, further enhancing the protective effect. At the same time, it also helps to guide the flow direction of gas and liquid, making the gas and liquid distribution more uniform.

[0024] Reference Figure 3 and Figure 4The inner support frame 3 includes a central mesh tube 31 and a multi-head bracket 32. The multi-head bracket 32 ​​is installed at both the upper and lower ends of the central mesh tube 31 and is fixedly connected to the central mesh tube 31. The inner support frame 3 uses a structure of central mesh tube 31 and multi-head bracket 32. The central mesh tube 31 provides a stable support frame for the inner support frame 3. The multi-head bracket 32, installed at both the upper and lower ends of the central mesh tube 31, increases the contact area between the inner support frame 3 and the protective disc 2 and the outer ring 12, improving the stability of the support and facilitating the dispersion and flow of gas and liquid inside the ceramic ring. The multi-head bracket 32 ​​includes a central tube 321 and supporting side rods 322. The supporting side rods 322 are evenly installed on the outer surface of the central tube 321, and one end of the supporting side rod 322 is fixedly connected to the central tube 321. The structural design of the central tube 321 and supporting side rods 322 of the multi-head support 32 allows the supporting side rods 322 to be evenly distributed on the outer surface of the central tube 321, further enhancing the support capacity of the inner support frame 3. Simultaneously, the gaps between the supporting side rods 322 provide channels for gas-liquid flow, promoting gas-liquid mass and heat transfer processes. During use and installation, a portion of the outer side of the supporting side rods 322 is fixedly connected to the inner surface of the arc-shaped baffle 22, while the other portion is supported by the outer ring 12.

[0025] Example 2

[0026] Reference Figure 1 and Figure 5 A ceramic filler product with a supporting structure includes a ceramic ring body 1, which comprises a middle ring portion 11 and an outer ring portion 12. The outer ring portion 12 is evenly disposed on the outer side of the middle ring portion 11 along the circumferential direction, and the outer ring portion 12 and the middle ring portion 11 are integrally formed. Protective discs 2 are installed at both the upper and lower ends of the ceramic ring body 1, and the upper and lower protective discs 2 are fixed together by connecting locking members 4. The connecting locking members 4 are divided into upper and lower parts, and the two parts are installed at opposite ends. One part is fixed to the upper protective disc 2, and the other part is fixed to the corresponding position of the lower protective disc 2, thereby ensuring that the upper and lower protective discs 2 can be fixed together by the connecting locking members 4 during installation.

[0027] Reference Figure 5The connecting locking component 4 includes a plug-in rod assembly 41 and a matching sleeve 42. The sleeve 42 is fitted onto the lower end of the plug-in rod assembly 41 and is engaged and fixed to the plug-in rod assembly 41. The connecting locking component 4 uses the engagement and fixing method of the plug-in rod assembly 41 and the sleeve 42, making installation very convenient and allowing for quick fixation of the upper and lower protective discs 2 together, ensuring the structural stability of the entire ceramic filler product. By fixing the plug-in rod assembly 41 and the sleeve 42 to the upper and lower protective discs 2 respectively, they can be quickly connected and fixed together when the upper and lower protective discs 2 are snapped together. Two sets of locking pins 411 are slidably installed on both sides of the lower end of the plug-in rod assembly 41, and a support spring is fixedly installed between the two sets of locking pins 411. A groove 421 corresponding to the locking pin 411 is opened on the inner side of the sleeve 42. The locking pin 411 at the lower end of the plug rod assembly 41 and the slot 421 on the inner side of the sleeve 42 cooperate with each other. Under the action of the support spring, the plug rod assembly 41 and the sleeve 42 can be firmly engaged, preventing the connecting lock 4 from loosening and further improving the structural stability of the ceramic filler product.

[0028] Working principle:

[0029] During installation, the protective disc 2 with the inner support frame 3 is divided into two groups and set at the upper and lower ends of the ceramic ring body 1. Then, the angles of the upper and lower protective discs 2 are rotated and adjusted to ensure that the position of the upper protective disc 2 with the inner support frame 3 corresponds to the position of the lower protective disc 2 without the inner support frame 3. In this way, when the upper and lower protective discs 2 are combined, they can be stably interlocked, so that the inner support frame 3 can better support the ceramic ring body 1. When the upper and lower protective discs 2 are combined, the plug rod group 41 and the sleeve fitting 42 can also be plugged into the triangular groove 121, and the locking pin 411 is inserted into the slot 421, thus completing the rapid assembly of the entire ceramic filler product.

[0030] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A ceramic filler product with a supporting structure, comprising a ceramic ring body (1), characterized in that, The ceramic ring body (1) includes a middle ring (11) and an outer ring (12). The outer ring (12) is evenly arranged on the outer side of the middle ring (11) along the circumferential direction. The outer ring (12) and the middle ring (11) are integrally formed. The upper and lower ends of the ceramic ring body (1) are equipped with protective plates (2). The protective plates (2) at the upper and lower ends are fixed together by connecting locks (4). Several sets of inner supports (3) are installed on the protective plates (2). The head of the inner support (3) is fixedly connected to the protective plate (2). The end of the inner support (3) passes through the outer ring (12) and engages with the protective plate (2) at the other end. The outer side of the inner support (3) is supported on the inner side of the outer ring (12).

2. The ceramic filler product with a supporting structure according to claim 1, characterized in that, The middle ring (11) and the outer ring (12) are provided with a number of flow holes (111), and a triangular groove (121) is provided between two adjacent outer rings (12) and the middle ring (11) for the connecting lock (4) to pass through.

3. A ceramic filler product with a supporting structure according to claim 2, characterized in that, The protective plate (2) includes a central baffle (21) and an arc-shaped baffle (22) corresponding to the outer ring (12). The arc-shaped baffle (22) is evenly arranged on the outer side of the central baffle (21), and the arc-shaped baffle (22) and the central baffle (21) are integrally formed.

4. A ceramic filler product with a supporting structure according to claim 3, characterized in that, The inner support frame (3) includes a central mesh pipe (31) and a multi-head bracket (32). The multi-head bracket (32) is installed at the upper and lower ends of the central mesh pipe (31) and is fixedly connected to the central mesh pipe (31).

5. A ceramic filler product with a supporting structure according to claim 4, characterized in that, The multi-head bracket (32) includes a central tube (321) and a supporting side rod (322). The supporting side rod (322) is evenly installed on the outer side surface of the central tube (321), and one end of the supporting side rod (322) is fixedly connected to the central tube (321).

6. A ceramic filler product with a supporting structure according to claim 5, characterized in that, The connecting lock (4) includes a plug rod assembly (41) and a matching sleeve (42). The sleeve (42) is sleeved and installed on the lower end of the plug rod assembly (41), and the sleeve (42) is engaged and fixed with the plug rod assembly (41).

7. A ceramic filler product with a supporting structure according to claim 6, characterized in that, Two sets of locking pins (411) are slidably installed on both sides of the lower end of the plug rod assembly (41), and a support spring is fixedly installed between the two sets of locking pins (411). The inner side of the sleeve (42) is provided with a slot (421) corresponding to the locking pin (411).

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