Intelligent wheat force water equipment

Abstract

The utility model discloses an intelligent wheat force water equipment, including casing, conveyer belt subassembly, baffle, water supply pipe and water spraying nozzle, the casing is the rectangular cylinder body of upper and lower opening, the inside installation of casing at least one group conveyer belt subassembly, and conveyer belt subassembly includes the conveyer belt of conveying wheat, and the baffle is set to the above of the belt surface of conveyer belt, and the baffle is formed with the material gap between the belt surface of conveyer belt, and the water supply pipe is set to the above of the belt surface of conveyer belt, and the water supply pipe sets up in the conveyer behind of baffle, and N water spraying nozzles are installed in the water supply pipe along the axial direction interval of water supply pipe, and water spraying nozzle has the opening of the water jet of the belt surface of conveyer belt. The new wheat water equipment is outstanding in improving production efficiency, reducing operation and maintenance cost and improving product quality. Its simplified structure design and efficient water performance make it become an innovative equipment with remarkable advantages in the wheat processing industry.

Description

Technical Field

[0001] This utility model belongs to the field of wheat processing equipment technology, specifically relating to an intelligent wheat powerful watering device. Background Technology

[0002] A wheat watering system is a device specifically designed to regulate the moisture content of wheat during processing. By precisely controlling the amount of water added, this equipment ensures the wheat reaches the optimal moisture content for subsequent milling and processing, thereby improving the flour's processing performance. The equipment typically includes sensors and a control system that automatically adjusts the water injection rate based on the wheat's initial moisture content and the desired target moisture level, achieving a uniform and stable watering effect. This not only helps improve the quality and taste of the flour but also increases production efficiency and reduces energy consumption, making it widely used in flour mills and grain processing enterprises.

[0003] Currently, wheat watering equipment mainly suffers from the following disadvantages and deficiencies:

[0004] Firstly, the wheat watering equipment operates independently, forming a separate watering process, which to some extent limits the efficiency of wheat processing. The need for additional operating steps and equipment adjustments not only increases the complexity of the entire production process but may also lead to bottlenecks, thus affecting overall production efficiency.

[0005] Secondly, existing wheat irrigation equipment is typically complex in design and cumbersome in structure. This complexity increases manufacturing and maintenance costs, while also demanding higher skill levels from operators. While such complex equipment requires regular maintenance to ensure proper operation, frequent maintenance increases plant operating costs, placing an additional financial burden on businesses.

[0006] Furthermore, independently operated wheat watering equipment may suffer from uneven water distribution during actual operation. Due to its independent nature, it is difficult to achieve synchronization and coordination with other processing equipment, thus affecting the accuracy and uniformity of water application, and consequently impacting the quality of the final product.

[0007] In summary, existing wheat watering equipment has many shortcomings in terms of operating efficiency, design complexity, and maintenance costs, and needs further improvement and optimization to enhance the overall efficiency and product quality of wheat processing. Utility Model Content

[0008] To address the problems mentioned in the background section, this invention provides an intelligent wheat powerful watering device, which features a simple structure, high watering efficiency, good effect, and helps improve the overall efficiency of wheat processing.

[0009] To achieve the above objectives, this utility model provides the following technical solution: an intelligent wheat high-power watering device, characterized in that it includes a shell, a conveyor belt assembly, a baffle plate, a water supply pipe, and water nozzles. The shell is a rectangular cylindrical body with openings at the top and bottom. At least one set of the conveyor belt assembly is installed inside the shell. The conveyor belt assembly includes a conveyor belt for conveying wheat. The baffle plate is horizontally disposed above the surface of the conveyor belt, forming a material passage gap between the baffle plate and the surface of the conveyor belt. The water supply pipe is horizontally disposed above the surface of the conveyor belt and is located behind the baffle plate. N water nozzles are installed at intervals along the axial direction of the water supply pipe, and each water nozzle has an opening for spraying water onto the surface of the conveyor belt.

[0010] Preferably, two sets of conveyor belt assemblies are arranged inside the housing, and the two sets of conveyor belt assemblies are arranged one above the other. Each conveyor belt assembly has an input end and an output end, and the horizontal height of the input end is higher than that of the output end. The output end of the upper conveyor belt assembly is located above the input end of the lower conveyor belt assembly.

[0011] Preferably, it includes an adjusting frame, which is mounted on the housing via a guide rod. The adjusting frame moves closer to or away from the conveyor belt surface by moving along the axial direction of the guide rod. The adjusting frame is connected to a motor that drives its movement. The baffle plate and the water supply pipe are mounted on the adjusting frame.

[0012] Preferably, a rack is mounted on the side of the adjusting frame, and a gear that meshes with the rack is mounted on the output shaft of the motor.

[0013] Preferably, the adjusting frame, guide rod, motor, baffle plate, water supply pipe and water nozzle form a water-applying unit, and a water-applying unit is distributed above the belt surface of the two sets of conveyor belt assemblies.

[0014] Preferably, two side plates are symmetrically arranged above the conveyor belt of the conveyor belt assembly, and a trough for wheat to pass through is formed between the two side plates.

[0015] Preferably, the lower edge of the side plate is provided with a brush that contacts the conveyor belt surface of the conveyor belt assembly.

[0016] Preferably, a stop bracket is installed on the upper part of the housing, and a stop plate is installed on the stop bracket. The lower edge of the stop plate extends above the input end of the conveyor belt assembly located above it.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] First, this equipment can be directly installed in wheat conveyor lines, completing the watering process during wheat transport. This design eliminates the drawbacks of traditional wheat watering equipment operating independently, removing the need for a dedicated separate process. By integrating the watering process into the wheat transport process, the production flow is effectively simplified, significantly improving production efficiency.

[0019] Secondly, this equipment has a simple structure and is easy to operate. Compared with traditional complex designs, this simplified structure not only reduces manufacturing costs but also reduces the need for maintenance and upkeep. The simple structure makes the equipment more reliable, reduces the failure rate, and extends its service life.

[0020] Furthermore, the equipment boasts high water application efficiency and strong penetration. Through optimized design, the equipment can uniformly and precisely control the addition of water, ensuring that the wheat receives sufficient water treatment during transportation. This not only improves the processing performance of the wheat but also significantly enhances the quality of the final product.

[0021] In summary, this new wheat watering equipment demonstrates outstanding performance in improving production efficiency, reducing operation and maintenance costs, and enhancing product quality. Its simplified structural design and highly efficient watering performance make it a significantly advantageous innovative device in the wheat processing industry. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of this utility model.

[0023] Figure 2 This is a schematic diagram of the structure of this utility model.

[0024] In the diagram: 1. Housing; 2. Conveyor belt assembly; 2-1. Conveyor belt; 2-2. Drive pulley; 2-3. Driven pulley; 2-4. Conveyor motor; 3. Baffle plate; 4. Water supply pipe; 5. Water nozzle; 6. Side plate; 7. Brush; 8. Adjusting frame; 9. Guide rod; 10. Motor; 11. Rack; 12. Gear; 13. Stop bracket; 14. Stop plate. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-2The present invention provides the following technical solution: an intelligent wheat powerful watering device, including a shell 1, a conveyor belt assembly 2, a baffle plate 3, a water supply pipe 4, and a watering nozzle 5.

[0027] The housing 1 is a rectangular cylindrical body with openings at the top and bottom. Specifically, the housing 1 is a four-sided cylindrical body with a rectangular cross-section. The upper and lower parts of the housing 1 are provided with flanges for fixing or connecting with other cylindrical components as functional units.

[0028] At least one set of conveyor belt assemblies 2 is installed inside the housing 1. Each conveyor belt assembly 2 includes a conveyor belt 2-1 for conveying wheat. The conveying assembly is a known functional component, including a driving pulley 2-2, a driven pulley 2-3, a conveyor belt 2-1, and a conveyor motor 2-4. The conveyor belt 2-1 is fitted to the driving pulley 2-2 and the driven pulley 2-3, and conveys material onto the belt surface through rotation. The conveyor motor 2-4 is connected to the driving pulley 2-2 and drives its rotation. In this embodiment, the conveyor motor 2-4 is located outside the housing 1. In this embodiment, two sets of conveyor belt assemblies 2 are installed inside the housing 1, arranged vertically. Each conveyor belt assembly 2 has an input end and an output end, with the input end being higher than the output end. This means that the input end of the same conveyor belt assembly 2 is higher than the output end. The belt surface of the conveyor belt assembly 2 is sloped, and material is conveyed downwards along the slope. The output end of the upper conveyor belt assembly 2 is located above the input end of the lower conveyor belt assembly, allowing wheat material to be conveyed sequentially on both conveyor belt assemblies 2 and to complete the conveying cycle. Two side plates 6 are symmetrically arranged on the upper left and right sides of the conveyor belt of the conveyor belt assembly 2, forming a trough for wheat passage between the two side plates 6. Brushes 7 are installed along the lower edge of the side plates 6, contacting the conveyor belt surface of the conveyor belt assembly. The purpose of the two side plates 6 is to prevent wheat material from falling laterally from the conveyor belt surface.

[0029] The baffle plate 3 is positioned across the top of the conveyor belt 2-1, forming a material passage gap between the baffle plate 3 and the conveyor belt 2-1. Specifically, the baffle plate 3 is a flat plate with its surface perpendicular to the conveyor belt 2-1. The function of the material passage gap is to allow the wheat material to pass through the baffle plate 3 in a thin, sheet-like form and spread out into a thin sheet during subsequent conveying.

[0030] A water supply pipe 4 is positioned across the surface of the conveyor belt 2-1, behind the conveyor baffle 3. N water nozzles 5 are spaced apart along the axial direction of the water supply pipe 4, each nozzle having an opening for spraying water onto the surface of the conveyor belt 2-1. The positioning of the water supply pipe 4 and the water nozzles 5 is designed to thoroughly spray water onto the thin, surface-like wheat material, ensuring a large area of ​​the wheat material is fully wetted and achieving strong water adhesion.

[0031] In this embodiment, an adjusting frame 8 is also included. The adjusting frame 8 is installed on the housing 1 via a guide rod 9. The adjusting frame 8 moves axially along the guide rod 9 to approach or move away from the conveyor belt surface. The adjusting frame 8 is connected to a motor 10 that drives its movement. A baffle plate 3 and a water supply pipe 4 are installed on the adjusting frame 8. A rack 11 is installed on the side of the adjusting frame 8, and a gear 12 that meshes with the rack 11 is installed on the output shaft of the motor 10. Specifically, the guide rod 9 is installed on the inner wall of the housing 1. The two ends of the guide rod 9 are fixed to the inner wall of the housing 1 via shaft seats. The adjusting frame 8 is a rectangular slider with sliding holes. The adjusting frame 8 is fitted to the guide rod 9 through the sliding holes. Under the drive of the motor 10, the adjusting frame 8 moves along the guide rod 9. In this embodiment, the baffle plate 3 is fixed to the adjusting frame 8 with screws, and the water supply pipe 4 is installed to the baffle plate 3 with clamps. After the material is wetted, the output of this equipment will be allocated to sampling and testing. Based on the test results, the motor can be remotely controlled to adjust the size of the material passage gap, thereby changing the thickness of the wetted wheat material and thus changing the amount of water applied.

[0032] In this embodiment, an adjusting frame, guide rod, motor, baffle plate, water supply pipe, and water nozzle constitute a water-applying unit, and a water-applying unit is distributed above the belt surface of the two conveyor belt assemblies. As the wheat material falls from the upper conveyor belt assembly to the lower conveyor belt assembly, it is initially dispersed, which facilitates a second water application during the conveying process on the lower conveyor belt assembly.

[0033] A stop bracket 13 is mounted on the upper part of the housing, and a stop plate 14 is mounted on the stop bracket 13. The lower edge of the stop plate extends above the input end of the conveyor belt assembly located above.

[0034] This device can be used as a water-applying functional unit, and multiple devices can be connected end to end to form a super-powerful water-applying working group.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A smart wheat high-power watering device, characterized in that: The device includes a housing (1), a conveyor belt assembly (2), a baffle plate (3), a water supply pipe (4), and water nozzles (5). The housing (1) is a rectangular cylindrical body with openings at the top and bottom. At least one set of the conveyor belt assembly (2) is installed inside the housing (1). The conveyor belt assembly (2) includes a conveyor belt (2-1) for conveying wheat. The baffle plate (3) is arranged across the surface of the conveyor belt (2-1), forming a material passage gap between the baffle plate (3) and the surface of the conveyor belt (2-1). The water supply pipe (4) is arranged across the surface of the conveyor belt (2-1) and is located behind the baffle plate (3). N water nozzles (5) are installed at intervals along the axial direction of the water supply pipe (4). Each water nozzle (5) has an opening for spraying water onto the surface of the conveyor belt (2-1).

2. The intelligent wheat high-pressure watering device according to claim 1, characterized in that: Two sets of conveyor belt assemblies (2) are arranged inside the housing (1). The two sets of conveyor belt assemblies (2) are arranged vertically. Each conveyor belt assembly (2) has an input end and an output end. The horizontal height of the input end is higher than that of the output end. The output end of the upper conveyor belt assembly (2) is located above the input end of the lower conveyor belt assembly (2).

3. The intelligent wheat high-pressure watering device according to claim 2, characterized in that: The device includes an adjusting frame (8), which is mounted on the housing (1) via a guide rod (9). The adjusting frame (8) moves axially along the guide rod (9) to approach or move away from the surface of the conveyor belt (2-1). The adjusting frame (8) is connected to a motor (10) that drives its movement. The baffle plate (3) and the water supply pipe (4) are mounted on the adjusting frame (8).

4. The intelligent wheat high-pressure watering device according to claim 3, characterized in that: A rack (11) is mounted on the side of the adjusting frame (8), and a gear (12) that meshes with the rack (11) is mounted on the output shaft of the motor (10).

5. The intelligent wheat high-pressure watering device according to claim 4, characterized in that: The adjusting frame (8), guide rod (9), motor (10), baffle plate (3), water supply pipe (4) and water nozzle (5) form a water-applying unit, and a set of the water-applying units are distributed above the belt surface of the two sets of conveyor belt assemblies (2).

6. The intelligent wheat high-pressure watering device according to claim 1, characterized in that: The conveyor belt assembly (2) has two side plates (6) symmetrically arranged above the conveyor belt, and a trough for wheat to pass through is formed between the two side plates (6).

7. The intelligent wheat high-pressure watering device according to claim 6, characterized in that: The lower edge of the side plate (6) is provided with a brush (7) that contacts the conveyor belt surface of the conveyor belt assembly (2).

8. The intelligent wheat high-pressure watering device according to claim 1, characterized in that: A stop bracket (13) is installed on the upper part of the housing (1), and a stop plate (14) is installed on the stop bracket (13). The lower edge of the stop plate (14) extends above the input end of the conveyor belt assembly (2) located above.

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