A corn grit dehulling device

Abstract

This utility model discloses a corn grits peeling device, including a base and a corn grits peeling and processing machine body. A mounting frame is fixedly installed on the top of the base, and a fixing frame is fixedly installed on the top of the corn grits peeling and processing machine body. A spraying mechanism is provided between the mounting frame and the fixing frame. A driving mechanism is provided on the inner top of the mounting frame, and the driving mechanism is meshed with the spraying mechanism. The spraying mechanism includes two support frames fixedly installed on the inner top of the mounting frame. Multiple rollers are rotatably connected within each of the two support frames. A screen cylinder is placed between the two support frames, and the multiple rollers abut against the outer wall of the screen cylinder. This utility model has a reasonable structural design, which can evenly spray water onto the corn to be peeled and processed during corn grits peeling, ensuring that all corn receives sufficient moisture and guaranteeing the subsequent peeling and processing effect.

Description

Technical Field

[0001] This utility model relates to the field of corn grits processing technology, and in particular to a corn grits peeling device. Background Technology

[0002] Corn grits, also known as corn porridge, are made by peeling corn kernels and breaking each kernel into three or four pieces. They can be used to cook rice or porridge. To process corn into grits, the operator puts the corn kernels into a corn peeling and grinding machine for peeling, crushing, and grinding.

[0003] In the existing technology, when using a corn grits dehulling and grinding machine to make corn grits, in order to facilitate the separation of corn husks, the operator will sprinkle some water on the corn before placing it in the corn grits dehulling and grinding machine to moisten it. The moistening effect is poor and uneven. The corn at the bottom cannot receive enough water, resulting in poor subsequent dehulling effect. To solve the above problems, we have designed a corn grits dehulling device. Utility Model Content

[0004] The purpose of this invention is to solve the problems in the prior art by proposing a corn grits peeling device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A corn grits peeling device includes a base and a corn grits peeling and processing machine body. A mounting frame is fixedly installed on the top of the base, and a fixing frame is fixedly installed on the top of the corn grits peeling and processing machine body. A spraying mechanism is provided between the mounting frame and the fixing frame. A driving mechanism is provided on the inner top of the mounting frame, and the driving mechanism is meshed with the spraying mechanism. The spraying mechanism includes two support frames fixedly installed on the inner top of the mounting frame. Multiple rollers are rotatably connected within each of the two support frames. A screen cylinder is placed between the two support frames. The multiple rollers abut against the outer wall of the screen cylinder. A toothed ring and two limiting rings are fixedly installed on the outer wall of the screen cylinder. An electric push rod is fixedly installed on the side wall of the mounting frame. Two baffles are placed inside the net cylinder, and a connecting rod is fixedly installed between the two baffles. The telescopic end of the electric push rod is fixedly connected to the side wall of the left baffle. A water basin is fixedly installed on the top of the fixed frame, and a water pump is installed inside the water basin. The output end of the water pump is fixedly connected to a telescopic pipe that communicates with its interior. The end of the telescopic pipe is fixedly connected to a connecting pipe that communicates with its interior. The connecting pipe passes through the right baffle and is fixedly connected to it. Multiple nozzles that communicate with their interiors are fixedly installed on the connecting pipe. The driving mechanism includes a drive motor fixedly installed on the top of the mounting frame. A gear is fixedly installed at the end of the output shaft of the drive motor, and the gear meshes with a gear ring.

[0007] Preferably, the mounting bracket has a through groove.

[0008] Preferably, a feed hopper is fixedly installed through the baffle plate located on the left side, and the feed hopper passes through the chute and is slidably connected to it.

[0009] Preferably, the corn peeling and grits making machine body is fixedly mounted on the base by multiple fixing bolts.

[0010] Preferably, the base is provided with a plurality of locking casters at its bottom.

[0011] Compared with the prior art, the advantages of this utility model are as follows:

[0012] 1. Through the setting of the spraying mechanism and the driving mechanism, when peeling and making corn grits, it can spray water evenly onto the corn that needs to be peeled and made into grits, so that all the corn can receive sufficient water and ensure the effect of subsequent peeling and making grits.

[0013] 2. By setting up a water basin and a screen cylinder, when water is sprayed on corn, the excess water generated during spraying can fall into the water basin through the screen cylinder for recycling, realizing the recycling of water resources and reducing water waste.

[0014] In summary, the present invention has a reasonable structural design. When peeling and grinding corn, it can spray water evenly onto the corn that needs to be peeled and ground, so that all the corn can receive sufficient moisture and ensure the effect of subsequent peeling and grinding. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of a corn grits peeling device proposed in this utility model;

[0016] Figure 2 This is a first-state structural cross-sectional view of a corn grits peeling device proposed in this utility model;

[0017] Figure 3 This is a cross-sectional view of the second state structure of a corn grits peeling device proposed in this utility model;

[0018] Figure 4 This is a side view of the connection structure between the support frame and the screen cylinder;

[0019] Figure 5 This is a cross-sectional view of the structure on the screen cylinder;

[0020] Figure 6 for Figure 1 Enlarged view of the structure at point A in the image.

[0021] In the diagram: 1. Base; 2. Corn peeling and grits making machine body; 3. Mounting frame; 4. Fixing frame; 5. Water basin; 6. Support frame; 7. Screen cylinder; 8. Limiting ring; 9. Electric push rod; 10. Feed hopper; 11. Telescopic pipe; 12. Water pump; 13. Slide groove; 14. Baffle plate; 15. Connecting rod; 16. Connecting pipe; 17. Nozzle; 18. Gear ring; 19. Drive motor; 20. Gear; 21. Roller. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] Reference Figure 1-6 A corn grits peeling device includes a base 1 and a corn grits peeling and processing machine body 2. The base 1 has multiple locking casters at its bottom. The corn grits peeling and processing machine body 2 is fixedly mounted on the base 1 by multiple fixing bolts. A mounting frame 3 is fixedly mounted on the top of the base 1. A sliding groove 13 is formed through the mounting frame 3. A fixing frame 4 is fixedly mounted on the top of the corn grits peeling and processing machine body 2. A spraying mechanism is provided between the mounting frame 3 and the fixing frame 4. A driving mechanism is provided on the inner top of the mounting frame 3, and the driving mechanism is meshed with the spraying mechanism. The spraying mechanism includes two support frames 6 fixedly mounted on the inner top of the mounting frame 3. Multiple rollers 21 are rotatably connected in each of the two support frames 6. A screen cylinder 7 is placed between the two support frames 6. The multiple rollers 21 abut against the outer wall of the screen cylinder 7. A toothed ring 18 and two limiting rings 8 are fixedly mounted on the outer wall of the screen cylinder 7. An electric push rod 9 is fixedly mounted on the side wall of the mounting frame 3. Two baffle plates 14 are placed inside the mesh cylinder 7. A feed hopper 10 is fixedly installed through the baffle plate 14 on the left side. The feed hopper 10 passes through the slide groove 13 and is slidably connected to it. A connecting rod 15 is fixedly installed between the two baffle plates 14. The telescopic end of the electric push rod 9 is fixedly connected to the side wall of the baffle plate 14 on the left side. A water basin 5 is fixedly installed on the top of the fixed frame 4. A water pump 12 is installed inside the water basin 5. The output end of the water pump 12 is fixedly connected to a telescopic pipe 11 that communicates with its interior. The end of the telescopic pipe 11 is fixedly connected to a connecting pipe 16 that communicates with its interior. The connecting pipe 16 passes through the baffle plate 14 on the right side and is fixedly connected to it. Multiple nozzles 17 that communicate with their interiors are fixedly installed on the connecting pipe 16. The driving mechanism includes a drive motor 19 fixedly installed on the top of the mounting frame 3. A gear 20 is fixedly installed at the end of the output shaft of the drive motor 19. The gear 20 meshes with a gear ring 18.

[0024] With the water basin 5 and the screen cylinder 7 in place, when water is sprayed on the corn, the excess water generated during spraying can fall into the water basin 5 through the screen cylinder 7 for recycling, thus realizing the recycling of water resources and reducing water waste.

[0025] With the spraying and driving mechanisms in place, water can be sprayed evenly onto the corn that needs to be peeled and processed into grits, ensuring that all the corn receives sufficient moisture and guaranteeing the effectiveness of the subsequent peeling and processing.

[0026] The functional principle of this utility model can be explained through the following operation methods:

[0027] Preparation before operation: inspection and debugging

[0028] Device positioning and fixing

[0029] Push the device to a flat, well-ventilated work area, lock the caster wheel brakes to prevent displacement during operation;

[0030] Confirm that the connecting bolts between the corn peeling and grits making machine body 2 and the base 1 are not loose. If they are loose, tighten them with a wrench to ensure the stability of the grits making machine.

[0031] Water source and electrical circuit inspection

[0032] Fill basin 5 with clean tap water, ensuring the water level covers water pump 12;

[0033] Check that the power cords of the drive motor 19, electric push rod 9, and water pump 12 are securely connected.

[0034] Component status confirmation

[0035] Check if nozzle 17 is clogged: Start water pump 12 and observe whether each nozzle sprays a uniform water jet. If there is a blockage, use a fine needle to clear it.

[0036] Confirm that the baffle plate 14 is in the closed state: the two baffle plates 14 are attached to the inner wall of the screen cylinder 7, sealing both ends of the screen cylinder 7 to prevent corn from leaking out.

[0037] Corn feeding: quantitative loading

[0038] Quantitatively loaded corn

[0039] According to the capacity of the screen cylinder, the cleaned dry corn is poured into the screen cylinder 7 through the feed hopper 10;

[0040] Corn spraying: evenly moistens

[0041] Start-up of drive mechanism and spray system

[0042] When the drive motor 19 switch is turned on, the motor output shaft drives the gear 20 to rotate. The gear 20 meshes with the toothed ring 18 on the outer wall of the screen cylinder, driving the screen cylinder 7 to rotate slowly around the central axis. The roller 21 in the support frame 6 reduces the friction of the screen cylinder 7, ensuring smooth rotation.

[0043] Simultaneously turn on the water pump 12 switch, and the water pump draws the water in the water basin 5 into the telescopic pipe 11, and then delivers it to the nozzle 17 through the connecting pipe 16. The nozzle 17 sprays water evenly onto the rotating corn inside the screen cylinder 7.

[0044] Spraying process monitoring

[0045] Observe the moisture status of the corn: Check the corn inside through the mesh of the screen cylinder 7 to ensure that each corn kernel can come into contact with the water mist and avoid local drying.

[0046] Water resource recycling

[0047] Excess water generated by the spraying drips through the mesh of the screen cylinder 7 into the water basin 5 below, where it is directly extracted and reused by the water pump 12.

[0048] Peeling and grinding: Start the grinding machine

[0049] Screen cylinder unloading

[0050] Turn off the drive motor 19 and the water pump 12, turn on the switch of the electric push rod 9, the telescopic end of the electric push rod 9 retracts, driving the left side baffle 14 to move to the left, and driving the right side baffle 14 to move synchronously through the connecting rod 15.

[0051] Two baffles 14 move the moistened corn to the left, causing the moistened corn to fall along the left end of the screen cylinder 7 into the feed inlet of the corn peeling and grits making machine body 2 below, ensuring that the corn is completely discharged without any residue.

[0052] Start the grits making machine to peel the grits.

[0053] Turn on the switch of the corn peeling and grits making machine body 2, and adjust the crushing particle size of the corn peeling and grits making machine body 2;

[0054] Observe the operation of the corn grits making machine: listen to whether the motor is running smoothly, check whether the corn grits are discharged smoothly from the outlet. If there is a jam, stop the machine immediately, clear the blockage at the inlet, and then restart.

[0055] Corn grits collection

[0056] Place a clean collection bag or container below the discharge port of the corn grits dehulling and grinding machine body 2 to ensure that the corn grits do not spill. During the collection process, check the dehulling effect of the corn grits regularly. If the dehulling is not thorough, stop the machine and adjust the gap of the dehulling rollers inside the corn grits dehulling and grinding machine body 2, and retest.

[0057] Post-operation cleaning: component cleaning and maintenance

[0058] Cleaning up residual corn and moisture

[0059] Turn off the power to all equipment, remove the collection container, and clean the residual corn husks and grits from the inlet and outlet of the corn peeling and grits making machine body 2.

[0060] Drain the remaining water from basin 5, rinse the inner wall of the basin with clean water to remove scale and impurities and prevent the growth of bacteria; disassemble the nozzle 17 and the connecting pipe 16, rinse the inside with clean water to prevent residual corn starch from clogging the pipe.

[0061] Component Reset and Maintenance

[0062] Push the electric push rod 9 to reset the baffle plate 14 and close the screen cylinder 7; push the feed hopper 10 back to the initial position;

[0063] Apply rust inhibitor to the wiring terminals of drive motor 19 and electric push rod 9, and apply a small amount of lubricating oil to roller 21 to extend the service life of the components;

[0064] Wipe the outer casing of the device with a dry cloth to remove dust and water stains and keep the equipment clean.

[0065] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A corn grits peeling device, comprising a base (1) and a corn grits peeling and processing machine body (2), characterized in that, The top of the base (1) is fixedly installed with a mounting frame (3), the top of the corn peeling and grits making machine body (2) is fixedly installed with a fixing frame (4), a spraying mechanism is provided between the mounting frame (3) and the fixing frame (4), and a driving mechanism is provided on the inner top of the mounting frame (3), and the driving mechanism is meshed with the spraying mechanism. The spraying mechanism includes two support frames (6) fixedly installed on the top of the mounting frame (3). Multiple rollers (21) are rotatably connected to each of the two support frames (6). A screen cylinder (7) is placed between the two support frames (6). The multiple rollers (21) abut against the outer wall of the screen cylinder (7). A toothed ring (18) and two limiting rings (8) are fixedly installed on the outer wall of the screen cylinder (7). An electric push rod (9) is fixedly installed on the side wall of the mounting frame (3). Two baffle plates (14) are placed inside the screen cylinder (7), and a connecting rod is fixedly installed between the two baffle plates (14). (15) The telescopic end of the electric push rod (9) is fixedly connected to the side wall of the left baffle (14). A water basin (5) is fixedly installed on the top of the fixed frame (4). A water pump (12) is installed in the water basin (5). The output end of the water pump (12) is fixedly connected to a telescopic pipe (11) that communicates with its interior. The end of the telescopic pipe (11) is fixedly connected to a connecting pipe (16) that communicates with its interior. The connecting pipe (16) passes through the right baffle (14) and is fixedly connected to it. Multiple nozzles (17) that communicate with its interior are fixedly installed on the connecting pipe (16). The drive mechanism includes a drive motor (19) fixedly installed on the top of the mounting bracket (3), and a gear (20) is fixedly installed at the end of the output shaft of the drive motor (19), which meshes with the gear ring (18).

2. The corn grits dehulling device according to claim 1, characterized in that, The mounting bracket (3) has a through groove (13).

3. The corn grits dehulling device according to claim 2, characterized in that, A feed hopper (10) is fixedly installed through the baffle plate (14) on the left side, and the feed hopper (10) passes through the slide groove (13) and is slidably connected to it.

4. The corn grits peeling device according to claim 1, characterized in that, The main body (2) of the corn peeling and grits making machine is fixedly installed on the base (1) by multiple fixing bolts.

5. A corn grits peeling device according to claim 1, characterized in that, The base (1) is provided with multiple locking casters at its bottom.

Images