A waste glass recycling device for glass tableware processing

CN224641186UActive Publication Date: 2026-08-18SHANDONG SHENGJIA NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202522184311.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-16
Publication Date
2026-08-18
Estimated Expiration
2035-10-16

AI Technical Summary

Technical Problem

然而,现有装置仍存在诸多技术缺陷,严重制约了回收效率与再生玻璃的质量:首先,破碎设备在破碎后容易出现颗粒度差异较大,粒径分布不均匀的情况,这种大小不一的颗粒在后续的熔制过程中难以实现均匀受热,易产生气泡、条纹等缺陷,严重影响再生玻璃餐具的成品率与品质;其次,在破碎作业过程中,由于玻璃硬度高、脆性大,高速撞击与碾压会产生大量细微粉尘,现有回收装置大多缺乏有效的密闭与除尘系统,导致粉尘在车间内弥漫,这些玻璃粉尘粒径细小,长时间悬浮于空气中,极易被操作人员吸入肺部,对呼吸系统造成严重损害,长期暴露甚至可能引发尘肺病等职业病,严重威胁工作人员的职业健康与安全;

Benefits of technology

一、本实用新型,通过优化破碎结构设计,实现了玻璃的高效、均匀破碎,显著改善了颗粒粒径分布,减少了过大颗粒的产生。

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Abstract

This utility model discloses a waste glass recycling device for glass tableware processing, relating to the field of glass recycling technology. It includes a frame, a body, and a motor mounting bracket. An extrusion roller is installed inside the body, and a toothed plate is fixedly installed on the lower side of the extrusion roller. A square discharge slot is formed on the lower wall of the toothed plate, and a filter frame is installed inside the discharge slot. A filter screen is installed inside the filter frame, and a vibration component is installed at the lower end of the filter frame. A set of blowers is installed inside the body, and a guide hood is installed at the left end of the blowers. This utility model, through optimized crushing structure design, achieves uniform glass crushing, significantly improves particle size distribution, and reduces the generation of excessively large particles. Simultaneously, it integrates a sealed crushing chamber and a dust removal component, effectively suppressing the overflow of glass dust during the crushing process, significantly reducing the dust concentration in the working environment, and significantly reducing the risk of operators inhaling harmful dust.
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Description

Technical Field

[0001] This utility model relates to the field of glass recycling technology, specifically a waste glass recycling device for glass tableware processing. Background Technology

[0002] The production and processing of glass tableware generates a large amount of scraps, defective products, and waste glass. Directly discarding this waste glass not only wastes valuable raw materials such as silica sand and soda ash, but also causes long-term environmental pollution. Therefore, efficient recycling of waste glass and its reuse in the production process has significant economic and environmental benefits. Currently, the industry commonly uses mechanical waste glass recycling devices for crushing, with roller crushers being the core component. However, existing equipment still has many technical defects, which seriously restrict the recycling efficiency and the quality of recycled glass: First, the crushing equipment is prone to large differences in particle size and uneven particle size distribution after crushing. Such particles of different sizes are difficult to heat evenly in the subsequent melting process, and are prone to defects such as bubbles and streaks, which seriously affect the yield and quality of recycled glass tableware. Second, during the crushing process, due to the high hardness and brittleness of glass, high-speed impact and crushing will generate a large amount of fine dust. Most existing recycling equipment lacks an effective sealing and dust removal system, which causes dust to permeate the workshop. These glass dust particles are small in size and are suspended in the air for a long time. They are very easy to be inhaled into the lungs by operators, causing serious damage to the respiratory system. Long-term exposure may even cause occupational diseases such as pneumoconiosis, which seriously threatens the occupational health and safety of workers. Therefore, there is an urgent need to develop a new type of waste glass recycling device that can achieve efficient and uniform crushing and has good dust suppression function. Utility Model Content

[0003] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a waste glass recycling device for glass tableware processing.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a waste glass recycling device for glass tableware processing, comprising a frame, a body, and a motor mounting bracket, wherein the upper end of the frame is fixedly welded to the body, and the right end of the body is fixedly mounted with the motor mounting bracket; An extrusion roller is installed inside the machine body. A toothed plate is fixedly installed on the lower side of the extrusion roller. A square discharge slot is opened on the lower wall of the toothed plate. A filter frame is installed inside the discharge slot. A filter screen is installed inside the filter frame. A vibration component is installed at the lower end of the filter frame. A set of blowers is installed inside the machine body. A flow guide is installed at the left end of the blowers. A discharge pipe is installed at the lower end of the discharge slot. Square slots with the same inner diameter are opened on both walls of the discharge pipe. A discharge pipe is installed at the left end of the discharge pipe. A protective net is installed at the inlet of the discharge pipe.

[0005] As described above, a transmission assembly is installed on the front side of the motor mounting bracket. The transmission assembly includes a servo motor installed inside the motor mounting bracket. The output end of the servo motor is fixedly connected to a first transmission wheel. A slot is opened on the front wall of the machine body, and a rotating shaft is installed in the slot.

[0006] As described above, a second transmission wheel is fixedly connected to the front end of the rotating shaft, and the second transmission wheel and the first transmission wheel are connected by a belt sleeve on it.

[0007] As described above, the outer wall array of the extrusion roller is fixedly connected with multiple sets of toothed blocks, and the upper wall of the toothed plate is provided with multiple sets of matching toothed grooves at equal intervals.

[0008] The aforementioned vibration assembly includes springs fixedly connected to the four corners of the lower end of the filter frame, connecting rings fixedly connected to the lower ends of the four sets of springs, and a set of support plates connected to the lower ends of the two sets of connecting rings. The support plates are fixedly connected to the inner wall of the machine body, and a vibrator is installed on the upper end of the support plate. The upper end of the vibrator is connected to one side of the filter frame.

[0009] As described above, a sliding groove is provided on the right wall of the machine body, a dustproof plate is slidably installed on the inner wall of the sliding groove, and a set of pull rods is fixedly connected to the upper wall of the dustproof plate.

[0010] As described above, a support frame is fixedly connected to the lower wall of the frame, and two assembly barrels are installed inside the support frame, with the two assembly barrels respectively installed on the lower side of the discharge pipe and the lower side of the outlet pipe.

[0011] Compared with existing technologies, this waste glass recycling device for glass tableware processing has the following advantages: I. This utility model achieves efficient and uniform glass crushing by optimizing the crushing structure design, significantly improving the particle size distribution and reducing the generation of excessively large particles.

[0012] II. This utility model integrates a sealed crushing chamber and a dust removal component, which effectively suppresses the overflow of glass dust during the crushing process, significantly reduces the dust concentration in the working environment, improves the working environment, and significantly reduces the risk of operators inhaling harmful dust.

[0013] Other advantages, objectives and features of this invention will be set forth in part in the description which follows, and in part will be apparent to those skilled in the art from the following examination or study, or may be taught from the practice of this invention. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a side view of the structure of this utility model; Figure 3 This is a schematic cross-sectional view of the internal structure of this utility model; Figure 4 This is a bottom view of the spring structure of this utility model; Figure 5 This is a schematic cross-sectional view of the internal structure of this utility model; Figure 6 This utility model Figure 3 Enlarged schematic diagram of the structure at point A.

[0015] In the diagram: 1. Frame; 101. Machine body; 102. Motor mounting bracket; 103. Servo motor; 104. First transmission wheel; 105. Belt; 106. Second transmission wheel; 2. Slide groove; 201. Dustproof plate; 202. Rotating shaft; 203. Extrusion roller; 204. Toothed plate; 205. Support plate; 206. Connecting ring; 207. Spring; 208. Filter frame; 209. Filter screen; 210. Vibrator; 3. Discharge pipe; 301. Blower; 302. Flow guide; 303. Protective net; 304. Support frame. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] like Figure 1-6As shown, this utility model provides a technical solution: a waste glass recycling device for glass tableware processing, including a frame 1, a body 101 and a motor mounting bracket 102. The upper end of the frame 1 is fixedly welded to the body 101, and the right end of the body 101 is fixedly installed with the motor mounting bracket 102. An extrusion roller 203 is installed inside the machine body 101. A toothed plate 204 is fixedly installed on the lower side of the extrusion roller 203. A square discharge slot is opened on the lower wall of the toothed plate 204. A filter frame 208 is installed inside the discharge slot. A filter screen 209 is installed inside the filter frame 208. A vibration component is installed at the lower end of the filter frame 208. A set of blowers 301 is installed inside the machine body 101. A guide shroud 302 is installed at the left end of the blower 301. A discharge pipe 3 is installed at the lower end of the discharge slot. Square slots with the same inner diameter are opened on both walls of the discharge pipe 3. A discharge pipe is installed at the left end of the discharge pipe 3. A protective net 303 is installed at the inlet of the discharge pipe.

[0018] Based on the overall structure of the device, the optimized crushing structure design enables efficient and uniform glass crushing, significantly improving particle size distribution and reducing the generation of excessively large particles. At the same time, the integrated closed crushing chamber and dust removal components effectively suppress the overflow of glass dust during the crushing process, greatly reducing the dust concentration in the working environment, improving the working environment, and significantly reducing the risk of operators inhaling harmful dust.

[0019] like Figure 1 As shown, a transmission assembly is installed on the front side of the motor mounting bracket 102. The transmission assembly includes a servo motor 103 installed inside the motor mounting bracket 102. The output end of the servo motor 103 is fixedly connected to a first transmission wheel 104. A slot is opened on the front wall of the body 101, and a rotating shaft 202 is installed in the slot.

[0020] By installing a transmission assembly, the servo motor 103 drives the first transmission wheel 104 to rotate. At the same time, the first transmission wheel 104 drives the second transmission wheel 106 to rotate via the belt 105. The second transmission wheel 106 drives the rotating shaft 202 to rotate, which in turn drives the extrusion roller 203 inside the machine body 101 to rotate and work, extruding, crushing and recycling the glass inside.

[0021] like Figure 1 As shown, a second transmission wheel 106 is fixedly connected to the front end of the rotating shaft 202, and the second transmission wheel 106 and the first transmission wheel 104 are connected by a belt 105.

[0022] By using belt 105 to transmit power, the power of the servo motor 103 is supplied to the rotating shaft 202 to rotate.

[0023] like Figure 3As shown, the outer wall array of the extrusion roller 203 is fixedly connected with multiple sets of tooth blocks, and the upper wall of the tooth plate 204 is provided with multiple sets of matching tooth grooves at equal intervals.

[0024] By installing multiple sets of toothed blocks on the outer wall of the extrusion roller 203, the toothed blocks will intersect with the tooth groove when the extrusion roller 203 rotates, thus crushing the glass and achieving a better crushing effect.

[0025] like Figure 6 As shown, the vibration assembly includes springs 207 fixedly connected to the four corners of the lower end of the filter frame 208. Connecting rings 206 are fixedly connected to the lower ends of the four sets of springs 207. A set of support plates 205 are connected to the lower ends of the two sets of connecting rings 206. The support plates 205 are fixedly connected to the inner wall of the body 101. A vibrator 210 is installed on the upper end of the support plate 205. The upper end of the vibrator 210 is connected to one side of the filter frame 208.

[0026] The vibrating assembly vibrates the larger glass fragments on the filter screen 209, causing the glass to bounce upwards. This will cause the glass to be broken again when it is crushed by the rotating roller 203. At the same time, the vibrating assembly vibrates the filter frame 208 and the filter screen 209, which can prevent particles from getting stuck inside the filter screen 209.

[0027] like Figure 1 As shown, a slide groove 2 is provided on the right wall of the body 101, and a dustproof plate 201 is slidably installed on the inner wall of the slide groove 2. A set of pull rods is fixedly connected to the upper wall of the dustproof plate 201.

[0028] By using dustproof plate 201 to protect the feed inlet, internal dust is prevented from drifting out of the feed inlet.

[0029] like Figure 5 As shown, a support frame 304 is fixedly connected to the lower wall of the frame 1. Two assembly barrels are installed inside the support frame 304, and the two assembly barrels are respectively installed on the lower side of the discharge pipe and the lower side of the discharge pipe 3.

[0030] By installing two loading bins, the broken glass shards will fall directly into the larger loading bin, while some glass dust will fall into the smaller loading bin.

[0031] Working Principle: When recycling glass, it must first be crushed. In this device, the dustproof plate 201 is slid open during crushing, allowing waste glass to be poured into the machine body 101. Then, the dustproof plate 201 is closed, and the servo motor 103 is activated. The servo motor 103 drives the first transmission wheel 104, which in turn drives the second transmission wheel 106 via a belt 105. The second transmission wheel 106 then drives the rotating shaft 202. The extrusion roller 203 is installed inside the machine body 101 via the rotating shaft 202. As the shaft rotates, it also drives the extrusion roller 203. When the extrusion roller 203 rotates, its teeth interlock with the grooves on the toothed plate 204, crushing the glass. Fragments that meet the standard size will fall through the filter screen 209 to the lower side and directly into a larger container through the discharge pipe 3. Larger glass fragments... The glass fragments are blocked by the filter screen 209, but when the vibrator 210 is running, it will cause the filter frame 208 and the filter screen 209 to vibrate. This will cause the glass fragments on the upper side to bounce upwards. The filter frame 208 and the filter screen 209 are installed in the discharge slot opened on the lower wall of the toothed plate 204, and are installed slightly lower than the bottom surface of the toothed plate 204 by three centimeters. In this way, the large glass fragments that are vibrated and thrown away will be directly thrown away and crushed again when the compression roller 203 rotates, until the required degree is reached. The dust generated during crushing will be discharged downward through the discharge pipe 3. At the same time, when the blower 301 is working, it will blow the dust in the opposite direction. Smaller dust particles will pass through the protective net 303 and go directly into the small loading bucket through another discharge port. The mesh size of the protective net 303 is smaller than the required particle size. In this way, the required particles will be filtered out and fall into the large loading bucket. This not only prevents dust, but also classifies particles of different sizes.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A waste glass recycling device for glass tableware processing, comprising a frame (1), a body (101) and a motor mounting bracket (102), wherein the upper end of the frame (1) is fixedly welded to the body (101), and the right end of the body (101) is fixedly mounted with the motor mounting bracket (102). Its features are: An extrusion roller (203) is installed inside the machine body (101). A toothed plate (204) is fixedly installed on the lower side of the extrusion roller (203). A square discharge slot is opened on the lower wall of the toothed plate (204). A filter frame (208) is installed inside the discharge slot. A filter screen (209) is installed inside the filter frame (208). A vibration component is installed at the lower end of the filter frame (208). A set of blowers (301) is installed inside the machine body (101). A flow guide (302) is installed at the left end of the blower (301). A discharge pipe (3) is installed at the lower end of the discharge slot. Square slots with the same inner diameter are opened on both walls of the discharge pipe (3). A discharge pipe is installed at the left end of the discharge pipe (3). A protective net (303) is installed at the inlet of the discharge pipe.

2. The waste glass recycling device for glass tableware processing according to claim 1, characterized in that: A transmission assembly is installed on the front side of the motor mounting bracket (102). The transmission assembly includes a servo motor (103) installed inside the motor mounting bracket (102). The output end of the servo motor (103) is fixedly connected to a first transmission wheel (104). A slot is opened on the front wall of the body (101), and a rotating shaft (202) is installed in the slot.

3. The waste glass recycling device for glass tableware processing according to claim 2, characterized in that: A second transmission wheel (106) is fixedly connected to the front end of the rotating shaft (202), and the second transmission wheel (106) and the first transmission wheel (104) are connected by a belt (105) sleeved on it.

4. The waste glass recycling device for glass tableware processing according to claim 1, characterized in that: The outer wall array of the extrusion roller (203) is fixedly connected with multiple sets of tooth blocks, and the upper wall of the tooth plate (204) is provided with multiple sets of matching tooth grooves at equal intervals.

5. The waste glass recycling device for glass tableware processing according to claim 1, characterized in that: The vibration assembly includes springs (207) fixedly connected to the four corners of the lower end of the filter frame (208). The lower ends of the four sets of springs (207) are fixedly connected to connecting rings (206). The lower ends of the two sets of connecting rings (206) are connected to a set of support plates (205). The support plates (205) are fixedly connected to the inner wall of the body (101). The upper end of the support plates (205) is equipped with a vibrator (210). The upper end of the vibrator (210) is connected to one side of the filter frame (208).

6. The waste glass recycling device for glass tableware processing according to claim 1, characterized in that: The right wall of the body (101) is provided with a sliding groove (2), and a dustproof plate (201) is slidably installed on the inner wall of the sliding groove (2). A set of pull rods is fixedly connected to the upper wall of the dustproof plate (201).

7. The waste glass recycling device for glass tableware processing according to claim 1, characterized in that: The lower wall of the frame (1) is fixedly connected to a support frame (304), and two assembly buckets are installed inside the support frame (304), and the two assembly buckets are respectively installed on the lower side of the discharge pipe and the lower side of the discharge pipe (3).