Coal gangue fragment screening device

CN224641225UActive Publication Date: 2026-08-18JIANGSU KOLERTAI NEW MATERIALS RES INST CO LTD
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Patent Information

Application Number
CN202521940105.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-10
Publication Date
2026-08-18
Estimated Expiration
2035-09-10

AI Technical Summary

Technical Problem

[0004]本实用新型的目的在于提供一种煤矸石碎料分筛装置,以解决上述背景技术中提出装置虽能够得到较好的应用,但通常仅依靠多个粉碎刀对煤矸石进行碎料处理,使得该装置对煤矸石的碎料效果难以达到既定预期的问题

Benefits of technology

[0011]与现有技术相比,本实用新型的有益效果是:该煤矸石碎料分筛装置不仅提高了碎料分筛装置使用时对煤矸石的碎料效果,还达到了易于对煤矸石进行快速分筛的目的,而且达到了易于对分筛后的煤矸石进行便捷下料的目的;

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Abstract

The utility model discloses a coal gangue broken material divides screening device, including base, the one side of base top installs two first vertical frame, the other side of base top installs two second vertical frame, and installs the screening frame on the upper end inner wall between second vertical frame and first vertical frame, and the bottom of screening frame is equipped with screen cloth, and the bottom of screening frame position installs the material guide plate, and the outer wall of second vertical frame upper end all is equipped with the supporting plate, and the top of supporting plate is fixed with the base plate, and the top of base plate is equipped with the broken material box, and the bottom of broken material box extends to the below of base plate, and the top of broken material box is fixed with the material injection hopper, and the inner wall of broken material box both sides all is equipped with broken material cutter group, and the inside broken material box between broken material cutter group rotatably installs two broken material cutter rollers. The utility model not only improves the broken material screening device effect to coal gangue when using, also reaches the purpose that easy to carry out the quick screening of coal gangue, and reaches the purpose that easy to carry out the convenient unloading of the coal gangue after screening.
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Description

Technical Field

[0001] This utility model relates to the field of coal gangue processing technology, specifically a coal gangue crushing and screening device. Background Technology

[0002] Coal gangue is a solid waste generated during coal mining and washing. The large accumulation of coal gangue not only occupies land resources, but may also cause environmental problems such as spontaneous combustion, dust, and water pollution. Therefore, the comprehensive utilization of coal gangue resources has become an industry consensus. Efficient screening is a key pretreatment step in the deep processing of coal gangue. Therefore, the development of a coal gangue crushing and screening device has important practical significance.

[0003] According to CN218393957U, a coal gangue crushing and screening device includes a support frame with a support plate fixed to it. The support plate extends downward at an incline. A first bearing assembly, a second bearing assembly, and a third bearing assembly are disposed at the upper end of the support plate, and a rotating rod passes through each of the bearing assemblies. A screen cylinder is obliquely disposed between the first and second bearing assemblies. The rotating rod is connected to the screen cylinder via several sets of connecting rods, each set of connecting rods having multiple protruding teeth. Multiple screen holes are evenly distributed on the screen cylinder. A crushing box is inclinedly arranged between the second and third bearing assemblies. The crushing box is fixed to the support plate by two sets of pads. A rotating rod is connected to several sets of crushing blades inside the crushing box. A drive motor is installed on the lower side of the support plate. This device effectively screens out the larger parts of the coal gangue fragments and crushes the larger coal gangue fragments twice, improving the quality of the brick products. As can be seen from the above, although this device can be applied well, it usually relies on multiple crushing blades to crush the coal gangue, making it difficult for the device to achieve the expected crushing effect on coal gangue, and further improvement is needed. Utility Model Content

[0004] The purpose of this utility model is to provide a coal gangue crushing and screening device to solve the problem that although the device proposed in the background art can be applied well, it usually relies on multiple crushing blades to crush coal gangue, making it difficult for the device to achieve the expected crushing effect on coal gangue.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a coal gangue crushing and screening device, comprising a base, two first uprights installed on one side of the top of the base, and two second uprights installed on the other side of the top of the base. A screening frame is installed on the upper inner wall between the second uprights and the first uprights. A screen is provided at the bottom of the screening frame, and a guide plate is installed at the bottom end of the screening frame at the position of the screen. A support plate is provided on the upper outer wall of each of the second uprights, and a base plate is fixed to the top of the support plate. The top of the base plate is provided with... The device includes a shredder, the bottom of which extends to the bottom of the base plate. A feeding hopper is fixed to the top of the shredder. Shredder blade assemblies are provided on the inner walls of both sides of the shredder. Two shredder blade rollers are rotatably installed inside the shredder between the shredder blade assemblies. One end of one shredder blade roller extends to the outside of the shredder and is fixedly mounted with a drive gear. The other shredder blade roller extends to the outside of the shredder and is fixedly mounted with a driven gear. The driven gear meshes with the shredder. A control panel is installed on the outer wall of one side of the base.

[0006] Preferably, a first servo motor is installed on the top of the base plate on one side of the shredder. The input end of the first servo motor is electrically connected to the output end of the microcontroller inside the control panel. A reducer is installed on the upper surface of the base plate at one end of the first servo motor. The first servo motor is configured to drive the reducer to operate.

[0007] Preferably, a linkage shaft is installed at the end of the reducer away from the first servo motor, and the end of the linkage shaft away from the reducer is connected to one end of the drive gear. The linkage shaft is configured so that the reducer can drive the drive gear to rotate when it is running.

[0008] Preferably, two conveying rollers are rotatably mounted on the top of the base below the guide plate via a bracket, and a conveyor belt is wound around the outer wall between the two conveying rollers. The conveyor belt is used to transport and discharge the small particles of coal gangue after screening.

[0009] Preferably, a second servo motor is mounted on the top of the base on one side of the conveyor belt via a bracket. The input end of the second servo motor is electrically connected to the output end of the microcontroller inside the control panel. One end of the second servo motor is connected to one end of a conveyor roller. The second servo motor is configured to drive a conveyor roller to rotate.

[0010] Preferably, two component holders are installed on one side of the bottom of the screening frame, and a vibration motor is installed on the inner wall of each component holder. The input end of the vibration motor is electrically connected to the output end of the microcontroller inside the control panel. The vibration motor is configured to drive the screening frame to perform vibration operation.

[0011] Compared with the prior art, the beneficial effects of this utility model are: the coal gangue crushing and screening device not only improves the crushing effect of coal gangue when the crushing and screening device is used, but also achieves the purpose of easy and rapid screening of coal gangue, and also achieves the purpose of easy and convenient unloading of the screened coal gangue.

[0012] (1) The reducer is driven by the first servo motor to rotate, so that the reducer drives the drive gear and a crushing cutter roller to rotate via the linkage shaft. At this time, the drive gear drives the driven gear to rotate in opposite directions, so that the driven gear drives another crushing cutter roller to rotate synchronously, so that the two crushing cutter rollers rotate in opposite directions inside the crushing box. The crushing cutter rollers and crushing cutter group can then perform efficient crushing of the coal gangue injected into the crushing box, thereby improving the crushing effect of the crushing and screening device on coal gangue.

[0013] (2) By starting the vibrating motor, the screen frame is driven to vibrate. Due to the screen setting, the coal gangue fragments are screened, and large coal gangue particles are discharged from the left end of the screen frame, while small coal gangue particles fall through the screen and are discharged, thus achieving the purpose of easy and rapid screening of coal gangue.

[0014] (3) A conveyor roller is driven to rotate by a second servo motor, so that the conveyor roller works with another conveyor roller to drive the conveyor belt to run. When small coal gangue falls to the top of the conveyor belt, the small coal gangue fragments can be conveyed to the right by the conveyor belt, thereby achieving the purpose of conveniently unloading the screened coal gangue. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0016] Figure 2 This is a front view structural diagram of the present invention;

[0017] Figure 3 This is a side view of the crushing bin structure of this utility model;

[0018] Figure 4 This is a top view of the conveyor belt structure of this utility model.

[0019] In the diagram: 1. Base; 2. Control panel; 3. First upright; 4. Second upright; 5. Screening frame; 6. Component holder; 7. Vibrating motor; 8. Screen; 9. Support plate; 10. Base plate; 11. Crushing bin; 12. Feeding hopper; 13. First servo motor; 14. Reducer; 15. Crushing knife assembly; 16. Crushing knife roller; 17. Linkage shaft; 18. Conveyor belt; 19. Second servo motor; 20. Guide plate; 21. Drive gear; 22. Driven gear; 23. Conveying roller. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0021] Please see Figure 1-4 An embodiment of this utility model provides a coal gangue crushing and screening device, including a base 1, two first uprights 3 installed on one side of the top of the base 1, two second uprights 4 installed on the other side of the top of the base 1, a screening frame 5 installed on the upper inner wall between the second uprights 4 and the first uprights 3, two placement frames 6 installed on one side of the bottom of the screening frame 5, and a vibration motor 7 installed on the inner wall of each placement frame 6, the input end of the vibration motor 7 being electrically connected to the output end of the microcontroller inside the control panel 2;

[0022] In use, the vibration motor 7 is set to drive the screening frame 5 to perform vibration operation;

[0023] The bottom of the screening frame 5 is provided with a screen 8. A guide plate 20 is installed at the bottom of the screening frame 5 at the position of the screen 8. Two conveying rollers 23 are rotatably installed on the top of the base 1 below the guide plate 20 through a bracket. A conveyor belt 18 is wound on the outer wall between the two conveying rollers 23.

[0024] In use, the conveyor belt 18 is used to transport and discharge the small coal gangue particles after screening.

[0025] A second servo motor 19 is mounted on the top of the base 1 on one side of the conveyor belt 18 via a bracket. The input end of the second servo motor 19 is electrically connected to the output end of the microcontroller inside the control panel 2. One end of the second servo motor 19 is connected to one end of a conveyor roller 23.

[0026] In use, the second servo motor 19 is configured to drive a conveyor roller 23 to rotate;

[0027] Support plates 9 are provided on the outer wall of the upper end of the second support frame 4. A base plate 10 is fixed at the top of the support plate 9. A scrap box 11 is provided at the top of the base plate 10. The bottom end of the scrap box 11 extends to the bottom of the base plate 10. A first servo motor 13 is installed at the top of the base plate 10 on one side of the scrap box 11. The input end of the first servo motor 13 is electrically connected to the output end of the microcontroller inside the control panel 2. A reducer 14 is installed on the upper surface of the base plate 10 at one end of the first servo motor 13.

[0028] In use, the first servo motor 13 is configured to drive the reducer 14 to operate.

[0029] A linkage shaft 17 is installed at the end of the reducer 14 away from the first servo motor 13, and the end of the linkage shaft 17 away from the reducer 14 is connected to one end of the drive gear 21.

[0030] In use, the linkage shaft 17 is set so that the reducer 14 drives the drive gear 21 to rotate when it is running;

[0031] A feeding hopper 12 is fixed to the top of the crushing box 11. Crushing knife groups 15 are provided on the inner walls of both sides of the crushing box 11. Two crushing knife rollers 16 are rotatably installed inside the crushing box 11 between the crushing knife groups 15. One end of one crushing knife roller 16 extends to the outside of the crushing box 11 and is fixedly installed with a drive gear 21. One end of the other crushing knife roller 16 extends to the outside of the crushing box 11 and is fixedly installed with a driven gear 22. The driven gear 22 meshes with the crushing box 11. A control panel 2 is installed on the outer wall of one side of the base 1.

[0032] In this embodiment, the coal gangue to be crushed is first fed into the feeding hopper 12, causing it to fall into the crushing box 11. When the first servo motor 13 drives the reducer 14 to operate, the reducer 14 drives the drive gear 21 and a crushing cutter roller 16 to rotate via the linkage shaft 17. At this time, the drive gear 21 drives the driven gear 22 to rotate in opposite directions, causing the driven gear 22 to drive the other crushing cutter roller 16 to rotate synchronously. This allows the two crushing cutter rollers 16 to rotate in opposite directions inside the crushing box 11, enabling the crushing cutter rollers 16 to work in conjunction with the crushing cutter assembly 15 to efficiently crush the coal gangue. After crushing, the coal gangue passes through the bottom of the crushing box 11. The material is placed inside the screening frame 5. Then, by starting the vibration motor 7, the screening frame 5 is driven to vibrate. Due to the setting of the screen 8, the coal gangue crushed material is screened through the screen 8. The small coal gangue crushed material falls through the screen 8 and is guided by the guide plate 20 to the top of the conveyor belt 18. When the second servo motor 19 drives one conveyor roller 23 to rotate, the conveyor roller 23 works with the other conveyor roller 23 to drive the conveyor belt 18 to run. The conveyor belt 18 conveys the small coal gangue crushed material to the right, while the large coal gangue crushed material is discharged from the left end of the screening frame 5, thus completing the use of the crushed material screening device.

Claims

1. A coal gangue fragment screening device, characterized in that: Includes a base (1), on one side of the top of the base (1) are two first uprights (3), and on the other side of the top of the base (1) are two second uprights (4). A sieve frame (5) is installed on the upper inner wall between the second uprights (4) and the first uprights (3). A screen (8) is provided at the bottom of the sieve frame (5). A guide plate (20) is installed at the bottom of the sieve frame (5) at the position of the screen (8). A support plate (9) is provided on the upper outer wall of each of the second uprights (4). A base plate (10) is fixed at the top of the support plate (9). A crushing bin (11) is provided at the top of the base plate (10). The bottom of the crushing bin (11) extends to the base plate (10). Below 10), a feeding hopper (12) is fixed at the top of the crushing box (11). Crushing knife groups (15) are provided on the inner walls on both sides of the crushing box (11). Two crushing knife rollers (16) are rotatably installed inside the crushing box (11) between the crushing knife groups (15). One end of one crushing knife roller (16) extends to the outside of the crushing box (11) and is fixedly installed with a drive gear (21). One end of the other crushing knife roller (16) extends to the outside of the crushing box (11) and is fixedly installed with a driven gear (22). The driven gear (22) meshes with the crushing box (11). A control panel (2) is installed on the outer wall of one side of the base (1).

2. The coal gangue crushing and screening device according to claim 1, characterized in that: A first servo motor (13) is installed on the top of the substrate (10) on one side of the shredder (11). The input end of the first servo motor (13) is electrically connected to the output end of the microcontroller inside the control panel (2). A reducer (14) is installed on the upper surface of the substrate (10) at one end of the first servo motor (13).

3. The coal gangue crushing and screening device according to claim 2, characterized in that: The reducer (14) has a linkage shaft (17) installed at the end away from the first servo motor (13), and the end of the linkage shaft (17) away from the reducer (14) is connected to one end of the drive gear (21).

4. The coal gangue crushing and screening device according to claim 1, characterized in that: Two conveying rollers (23) are rotatably mounted on the top of the base (1) below the guide plate (20) via a bracket, and a conveyor belt (18) is wound on the outer wall between the two conveying rollers (23).

5. The coal gangue crushing and screening device according to claim 4, characterized in that: A second servo motor (19) is mounted on the top of the base (1) on one side of the conveyor belt (18) via a bracket. The input end of the second servo motor (19) is electrically connected to the output end of the microcontroller inside the control panel (2). One end of the second servo motor (19) is connected to one end of a conveyor roller (23).

6. The coal gangue crushing and screening device according to claim 1, characterized in that: Two component racks (6) are installed on one side of the bottom of the sieve frame (5). Vibration motors (7) are installed on the inner wall of each component rack (6). The input end of the vibration motor (7) is electrically connected to the output end of the microcontroller inside the control panel (2).

Citation Information

Patent Citations

  • Coal gangue crushed material screening device

    CN218393957U