A zirconia corundum raw material magnetic separation iron removal device
Patent Information
- Application Number
- CN202521937308.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-09
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-09-09
AI Technical Summary
[0004]本实用新型提供一种锆刚玉原料磁选除铁装置,旨在解决现有的一种锆刚玉原料磁选除铁装置,大多数设置的较为复杂,且装置整体拆卸困难,缺乏多级分离结构,铁杂质难以充分吸附和分离,导致除铁效果不理想,同时物料依赖人工或重力流动,易出现堵塞或供料不均的问题
[0016]该锆刚玉原料磁选除铁装置集成去铁机构与输送机构,减少装置整体的复杂度,同时采用多组坡度强磁板和分腔结构原料多次磁选,除铁率更高,并通过电机驱动的螺旋片,实现原料连续均匀输送,避免堵料和供料不均,减少人工干预,稳定性与安全性更高,适用于大规模生产线。
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Figure CN224641274U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of zirconium corundum raw material processing technology, and in particular relates to a magnetic separation iron removal device for zirconium corundum raw materials. Background Technology
[0002] Strong magnetic removal of zirconia alumina raw materials refers to the process of using a high-intensity magnetic field to treat zirconia alumina raw materials and separating the ferromagnetic impurities mixed in them through magnetic adsorption. This method uses strong magnetic plates or magnetic separation devices to allow iron impurities to be magnetically adsorbed during the flow or sliding of materials, thereby purifying the raw materials and improving the purity and performance of the products. It is one of the key processes in the production of zirconia alumina.
[0003] However, most existing magnetic separation iron removal devices for zirconium corundum raw materials are relatively complex to set up, and the entire device is difficult to disassemble. They lack a multi-stage separation structure, making it difficult to fully adsorb and separate iron impurities, resulting in unsatisfactory iron removal effect. At the same time, the material relies on manual or gravity flow, which can easily lead to blockage or uneven feeding. Utility Model Content
[0004] This utility model provides a magnetic separation iron removal device for zirconium corundum raw materials, which aims to solve the problems of existing magnetic separation iron removal devices for zirconium corundum raw materials. Most of these devices are relatively complex in design, difficult to disassemble as a whole, lack a multi-stage separation structure, and make it difficult to fully adsorb and separate iron impurities, resulting in unsatisfactory iron removal effect. At the same time, the material relies on manual or gravity flow, which is prone to blockage or uneven feeding.
[0005] This utility model is implemented as follows: a magnetic separation iron removal device for zirconium corundum raw materials includes a housing and an iron removal mechanism; the iron removal mechanism is provided inside the housing, and a conveying mechanism is provided at the top of the housing.
[0006] The iron removal mechanism includes a first cavity, a first connecting groove, a placement box, a second cavity, a sloped strong magnetic plate, a connecting opening, a second connecting groove, a third cavity, and a storage box. The first cavity is formed on one side of the box shell, and the first connecting groove is formed on the side wall of the first cavity. The placement box is slidably fitted on the lower side of the first cavity. The second cavity is formed on the other side of the first connecting groove. The sloped strong magnetic plate is installed inside the placement box, and the connecting opening is formed on the side wall of the placement box. The second connecting groove is formed on one side wall of the second cavity, and the third cavity is formed on the other side of the second connecting groove. The storage box is slidably fitted at the bottom end of the third cavity.
[0007] Preferably, two sets of placement boxes are provided, and the second cavity also has a placement box slidably fitted into its lower side.
[0008] Preferably, the dimensions of the connecting port are respectively matched with the dimensions of the first connecting groove and the second connecting groove, and the positions of the connecting port and the first connecting groove or the second connecting groove are respectively aligned.
[0009] Preferably, the slope foot of the inclined magnetic plate is aligned with the lower edge of the connecting opening, and the lower edge of the first connecting groove is aligned with the upper edge of a set of placement boxes.
[0010] Preferably, the lower edge of the second connecting groove is aligned with the upper edge of the storage box, and the second connecting groove is aligned with the foot of a set of sloping magnetic plates.
[0011] Preferably, the conveying mechanism includes a feed inlet, a conveying pipe, a mounting groove, a feed tube, a rotating rod, a motor, and a spiral blade. The top of the housing is connected to the feed inlet, one side of the feed inlet is connected to the conveying pipe, the other end of the conveying pipe has a mounting groove, the top of the side wall of the conveying pipe is connected to the feed tube, the mounting groove is fitted with a rotating rod, one side of the rotating rod is connected to the output end of the motor, and a spiral blade is fixedly connected to the surface of the rotating rod.
[0012] Preferably, one side of the spiral blade is fitted with the inner wall of the conveying pipe, and the rotating rod rotates synchronously with the spiral blade.
[0013] Preferably, the main body of the motor is mounted on the conveying pipe, the output end of the motor is fitted into the mounting groove, and the rotating rod forms a sliding structure with the motor and the mounting groove.
[0014] Compared with related technologies, the zirconium corundum raw material magnetic separation iron removal device provided by this utility model has the following advantages:
[0015] Beneficial effects:
[0016] This zirconia-corundum raw material magnetic separation and iron removal device integrates the iron removal mechanism and the conveying mechanism, reducing the overall complexity of the device. At the same time, it adopts multiple sets of inclined strong magnetic plates and a cavity structure for multiple magnetic separation of raw materials, resulting in a higher iron removal rate. The motor-driven spiral blades enable continuous and uniform conveying of raw materials, avoiding material blockage and uneven feeding, reducing manual intervention, and improving stability and safety. It is suitable for large-scale production lines. Attached Figure Description
[0017] Figure 1 This is a side view of the appearance structure of this utility model;
[0018] Figure 2 This is a cross-sectional exploded side view of some parts of the iron removal mechanism of this utility model;
[0019] Figure 3 This is a cross-sectional exploded side view of some parts of the conveying mechanism of this utility model;
[0020] Figure 4 This utility model Figure 2 Enlarged structural diagram at point A in the middle;
[0021] Figure 5 This utility model Figure 3 Enlarged structural diagram at point B.
[0022] Reference numerals: 1. Box shell; 2. Iron removal mechanism; 201. First cavity; 202. First connecting groove; 203. Placement box; 204. Second cavity; 205. Sloping strong magnetic plate; 206. Connecting port; 207. Second connecting groove; 208. Third cavity; 209. Storage box; 3. Conveying mechanism; 301. Feed inlet; 302. Conveying pipe; 303. Mounting groove; 304. Feed pipe; 305. Rotating rod; 306. Motor; 307. Spiral blade. Detailed Implementation
[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing drawings of this application are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings of this application are used to distinguish different objects, not to describe a particular order.
[0024] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0025] This utility model embodiment provides a magnetic separation iron removal device for zirconium corundum raw materials, such as... Figure 1-5 As shown, the magnetic separation and iron removal device for zirconium corundum raw materials includes a housing 1 and an iron removal mechanism 2; the iron removal mechanism 2 is installed inside the housing 1, and a conveying mechanism 3 is installed at the top of the housing 1.
[0026] The iron removal mechanism 2 includes a first cavity 201, a first connecting groove 202, a placement box 203, a second cavity 204, a sloped strong magnetic plate 205, a connecting port 206, a second connecting groove 207, a third cavity 208, and a storage box 209. The first cavity 201 is provided on one side of the housing 1. The first connecting groove 202 is provided on the side wall of the first cavity 201. The placement box 203 is slidably fitted on the lower side of the first cavity 201. The second cavity 204 is provided on the other side of the first connecting groove 202. The sloped strong magnetic plate 205 is installed inside the placement box 203. The connecting port 206 is provided on the side wall of the placement box 203. The second connecting groove 207 is provided on one side wall of the second cavity 204. The third cavity 208 is provided on the other side of the second connecting groove 207. The storage box 209 is slidably fitted on the bottom end of the third cavity 208.
[0027] In this embodiment, during use, after the granular material is input into the housing 1 by the conveying mechanism 3, the granular material first enters the first cavity 201 and then enters the placement box 203 under the action of gravity. At the same time, the placement box 203 is equipped with a sloped strong magnetic plate 205. As the raw material slides down the slope under the action of gravity, the iron-containing impurities are adsorbed and separated by the strong magnetic plate. The remaining raw material enters the second cavity 204 through the connecting port 206 and the first connecting groove 202. Then, it undergoes secondary iron removal through the placement box 203 and its components in the second cavity 204. The remaining raw material enters the third cavity 208 through the connecting port 206 and the second connecting groove 207. Finally, the remaining granular material slides into the storage box 209 at the bottom for collection. At the same time, when cleaning is required, the placement box 203 and the storage box 209 can be pulled out of their respective cavities for quick cleaning. Since the material is zirconium corundum, which is mostly granular and relatively hard, it will not be damaged during iron removal.
[0028] In a further preferred embodiment of the present invention, two sets of placement boxes 203 are provided, and the placement boxes 203 are also slidably fitted into the lower side of the second cavity 204.
[0029] In this embodiment, the placement box 203 is used to carry the raw materials, and a sloped strong magnetic plate 205 is installed to achieve magnetic separation of iron-containing impurities during the sliding process of the raw materials, thus ensuring the iron removal effect.
[0030] In a further preferred embodiment of the present invention, the dimensions of the connecting port 206 are respectively matched with the dimensions of the first connecting groove 202 and the second connecting groove 207, and the positions of the connecting port 206 and the first connecting groove 202 or the second connecting groove 207 are respectively aligned.
[0031] In this embodiment, the connecting port 206 is used to connect the placement box 203 with the adjacent cavity, so as to realize the path transition of the raw material from the placement box 203 to the next cavity after iron removal.
[0032] In a further preferred embodiment of the present invention, the slope foot of the sloped magnetic plate 205 is aligned with the lower edge of the connecting port 206, and the lower edge of the first connecting groove 202 is aligned with the upper edge of a set of placement boxes 203.
[0033] In this embodiment, the slope-driven magnetic plate 205 is used to adsorb and separate iron impurities during the raw material's sliding process, thereby achieving efficient iron removal.
[0034] In a further preferred embodiment of the present invention, the lower edge of the second connecting groove 207 is aligned with the upper edge of the storage box 209, and the second connecting groove 207 is aligned with the slope foot of a set of sloped strong magnetic plates 205.
[0035] In this embodiment, the second connecting groove 207 is used to connect the second cavity 204 and the third cavity 208, guiding the iron-removed material to continue flowing and completing subsequent conveying and collection.
[0036] In a further preferred embodiment of this utility model, the conveying mechanism 3 includes a feed inlet 301, a conveying pipe 302, a mounting groove 303, a feed pipe 304, a rotating rod 305, a motor 306, and a spiral blade 307. The top of the housing 1 is connected to the feed inlet 301, one side of the feed inlet 301 is connected to the conveying pipe 302, the other end of the conveying pipe 302 is provided with a mounting groove 303, the top of the side wall of the conveying pipe 302 is connected to the feed pipe 304, the rotating rod 305 is fitted inside the mounting groove 303, one side of the rotating rod 305 is connected to the output end of the motor 306, and the spiral blade 307 is fixedly connected to the surface of the rotating rod 305.
[0037] In this embodiment, the raw material is fed into the feed pipe 304 of the conveying mechanism 3, passes through the conveying pipe 302 and the feed port 301 in sequence, and the rotating rod 305 driven by the motor 306 rotates, driving the spiral blade 307 fixed on the surface to convey the material, so that the material enters the housing 1 evenly.
[0038] In a further preferred embodiment of this utility model, one side of the spiral blade 307 is fitted with the inner wall of the conveying pipe 302, and the rotating rod 305 rotates synchronously with the spiral blade 307.
[0039] In this embodiment, the spiral blade 307 is fixed on the rotating rod 305, and as it rotates, it propels the raw material forward along the conveying pipe 302 to achieve continuous and uniform feeding.
[0040] In a further preferred embodiment of the present invention, the main body of the motor 306 is mounted on the conveying pipe 302, the output end of the motor 306 is fitted into the mounting groove 303, and the rotating rod 305 forms a mutual sliding structure with the motor 306 and the mounting groove 303.
[0041] In this embodiment, the motor 306 drives the rotating rod 305 to rotate, which in turn drives the spiral blade 307 to rotate, thereby realizing the active conveying of raw materials in the conveying pipe 302.
[0042] In summary, the raw materials are fed into the conveying mechanism 3 through the feed pipe 304, passing sequentially through the conveying pipe 302 and the feed inlet 301. The rotating rod 305 driven by the motor 306 rotates, driving the surface-fixed spiral blades 307 to convey the material, ensuring that the material enters the housing 1 evenly. When the granular material is fed into the housing 1 by the conveying mechanism 3, it first enters the first cavity 201 and then enters the placement box 203 under the action of gravity. At the same time, the placement box 203 is equipped with a sloped strong magnetic plate 205. As the raw material slides down the slope under the action of gravity, iron-containing impurities are adsorbed and separated by the strong magnetic plate, while the remaining raw materials... The material enters the second cavity 204 through the connecting port 206 and the first connecting groove 202, and then undergoes secondary iron removal through the placement box 203 and its components in the second cavity 204. The remaining material enters the third cavity 208 through the connecting port 206 and the second connecting groove 207. Finally, the remaining granular material slides into the storage box 209 at the bottom for collection. When cleaning is required, the placement box 203 and the storage box 209 can be pulled out of their respective cavities for quick cleaning. Since the material is zirconium corundum, which is mostly granular and relatively hard, it will not be damaged during iron removal.
[0043] It is worth noting that the circuits, electronic components, and modules involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The content protected by this utility model does not involve any improvement to the software and methods.
[0044] It should be understood that the disclosed apparatus can be implemented in other ways, given the several embodiments provided in this application. For example, the apparatus embodiments described above are merely illustrative; the division of units described above is only a logical functional division, and in actual implementation, there may be other division methods. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or communication connections shown or discussed may be through some interfaces; the indirect coupling or communication connections between devices or units may be telecommunications or other forms.
[0045] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.
Claims
1. A magnetic separation and iron removal device for zirconium corundum raw materials, characterized in that, It includes a housing (1) and an iron removal mechanism (2); the iron removal mechanism (2) is provided inside the housing (1), and a conveying mechanism (3) is provided at the top of the housing (1); The iron removal mechanism (2) includes a first cavity (201), a first connecting groove (202), a placement box (203), a second cavity (204), a sloped strong magnetic plate (205), a connecting port (206), a second connecting groove (207), a third cavity (208), and a storage box (209). The first cavity (201) is provided on one side of the box shell (1), and the first connecting groove (202) is provided on the side wall of the first cavity (201). A placement box is slidably fitted on the lower side of the first cavity (201). The box (203) has a second cavity (204) on the other side of the first connecting groove (202). The inside of the placement box (203) is equipped with a sloped strong magnetic plate (205). The side wall of the placement box (203) has a connecting opening (206). One side wall of the second cavity (204) has a second connecting groove (207). The other side of the second connecting groove (207) has a third cavity (208). The bottom end of the third cavity (208) is slidably fitted with a storage box (209).
2. The magnetic separation and iron removal device for zirconium-alumina raw materials as described in claim 1, characterized in that, Two sets of the placement box (203) are provided, and the placement box (203) is also slidably fitted into the lower side of the second cavity (204).
3. The magnetic separation and iron removal device for zirconium-alumina raw materials as described in claim 1, characterized in that, The dimensions of the connecting port (206) are respectively matched with the dimensions of the first connecting groove (202) and the second connecting groove (207), and the positions of the connecting port (206) are respectively aligned with the first connecting groove (202) or the second connecting groove (207).
4. The magnetic separation and iron removal device for zirconium-alumina raw materials as described in claim 1, characterized in that, The slope foot of the sloped magnetic plate (205) is aligned with the lower edge of the connecting port (206), and the lower edge of the first connecting groove (202) is aligned with the upper edge of a set of placement boxes (203).
5. The magnetic separation and iron removal device for zirconium-alumina raw materials as described in claim 1, characterized in that, The lower edge of the second connecting groove (207) is aligned with the upper edge of the storage box (209), and the lower edge of the second connecting groove (207) is aligned with the slope foot of a set of sloped strong magnetic plates (205).
6. The magnetic separation and iron removal device for zirconium-alumina raw materials as described in claim 1, characterized in that, The conveying mechanism (3) includes a feed inlet (301), a conveying pipe (302), a mounting groove (303), a feed pipe (304), a rotating rod (305), a motor (306), and a spiral blade (307). The top of the housing (1) is connected to the feed inlet (301). One side of the feed inlet (301) is connected to the conveying pipe (302). The other end of the conveying pipe (302) is provided with a mounting groove (303). The top of the side wall of the conveying pipe (302) is connected to the feed pipe (304). The rotating rod (305) is fitted inside the mounting groove (303). One side of the rotating rod (305) is connected to the output end of the motor (306). The surface of the rotating rod (305) is fixedly connected with a spiral blade (307).
7. The magnetic separation and iron removal device for zirconium-alumina raw materials as described in claim 6, characterized in that, One side of the spiral blade (307) is in contact with the inner wall of the conveying pipe (302), and the rotating rod (305) rotates synchronously with the spiral blade (307).
8. The magnetic separation and iron removal device for zirconium-alumina raw materials as described in claim 6, characterized in that, The main body of the motor (306) is mounted on the conveying pipe (302), the output end of the motor (306) is fitted into the mounting groove (303), and the rotating rod (305) forms a sliding structure with the motor (306) and the mounting groove (303).