A spraying device for galvanized pipe production

CN224641369UActive Publication Date: 2026-08-18江苏智润管业有限公司
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Patent Information

Application Number
CN202521842330.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-28
Publication Date
2026-08-18
Estimated Expiration
2035-08-28

AI Technical Summary

Technical Problem

然而在实际使用时,上述专利存在以下缺陷:无法对镀锌管进行全方位的喷涂,喷涂效率较低,为此,我们提出一种镀锌管生产用喷涂设备

Benefits of technology

[0013]1、本实用新型的喷涂机构中,环形管的内壁上等距环绕设置有多个雾化喷头,能够从多个方向对镀锌管进行喷涂,实现了全方位的喷涂效果,提高了喷涂质量。同时,通过滑动滑块可以带动环形管左右移动,能够对镀锌管的不同位置进行喷涂,操作便捷,提高了喷涂效率。

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Abstract

The utility model discloses a kind of spraying equipment for galvanized pipe production, including base, the top rear side of the base is fixedly connected with fixed seat, the front side of the fixed seat is equipped with guide slot, the left side of the fixed seat is fixedly connected with servo motor in the position corresponding guide slot, the output of the servo motor is fixedly connected with first screw rod.In the spraying mechanism of the utility model, the inner wall of annular pipe is equidistantly surrounded with multiple atomizing nozzles, which can spray the galvanized pipe from multiple directions, achieving a full range of spraying effect, improving the spraying quality.At the same time, the sliding block can drive the annular pipe to move left and right, which can spray different positions of the galvanized pipe, convenient to operate, improving the spraying efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of galvanized pipe production technology, specifically to a spraying equipment for galvanized pipe production. Background Technology

[0002] Galvanized steel pipes are widely used in manufacturing industries such as construction, machinery, coal mining, chemical industry, power, railway vehicles, automobile industry, highways, bridges, containers, sports facilities, agricultural machinery, petroleum machinery, mining machinery, and greenhouse construction. Galvanized steel pipes are welded steel pipes with a hot-dip galvanized or electro-galvanized coating. Galvanizing increases the corrosion resistance of the steel pipe and extends its service life. Before use, to prevent corrosion during operation, the outer surface of the galvanized pipe needs to be sprayed with an anti-corrosion material.

[0003] A search revealed a patent with application number CN202420162826.7, which discloses a spraying device for galvanized pipe production. The device includes a base plate with a housing fixedly connected to its top. An electric slide rail is fixedly installed on the top of the base plate and inside the housing. A support plate is mounted on the electric slide rail. However, in practical use, the aforementioned patent has the following drawbacks: it cannot perform all-around spraying of galvanized pipes, resulting in low spraying efficiency. Therefore, we propose a spraying device for galvanized pipe production. Utility Model Content

[0004] The purpose of this utility model is to provide a spraying equipment for galvanized pipe production to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a spraying device for galvanized pipe production, comprising a base, a fixed seat fixedly connected to the top rear side of the base, a guide groove opened on the front side of the fixed seat, a servo motor fixedly connected to the left side of the fixed seat corresponding to the guide groove, a first lead screw fixedly connected to the output end of the servo motor, the right end of the first lead screw passing through the fixed seat and the guide groove in sequence and extending into the interior of the guide groove and fixedly connected to a second lead screw, the right end of the second lead screw being rotatably connected to the inner wall of the guide groove through a bearing, and a spraying mechanism provided on the fixed seat.

[0006] Furthermore, both the first and second lead screws are threaded with threaded blocks on their surfaces. The threads of the first and second lead screws are in opposite directions. The top and bottom of the threaded blocks are in movable contact with the inner wall of the guide groove. The front side of the threaded block penetrates the guide groove and extends to the outside of the guide groove and is fixedly connected to a fixing frame. An electric push rod is fixedly connected to the top of the fixing frame. The telescopic end of the electric push rod penetrates the fixing frame and extends into the fixing frame and is fixedly connected to a pressure plate.

[0007] Furthermore, the spraying mechanism includes a chute, a slide column, a slider, a handle, a connecting block, an annular tube, a paint tank, a feeding pipe, a delivery pump, a delivery hose, and an atomizing nozzle. A chute is provided above the front side of the fixed base, and the left and right sides of the inner wall of the chute are slidably connected by the slide column.

[0008] Furthermore, a slider is slidably sleeved on the surface of the sliding column, the front side of the slider passes through the sliding groove and extends to the outside of the sliding groove and is fixedly connected to a handle, a connecting block is fixedly connected to the bottom of the slider, and an annular tube is fixedly connected to the bottom of the connecting block.

[0009] Furthermore, a paint tank is fixedly connected to the top front side of the base, a feeding pipe is fixedly installed on the left side of the top of the paint tank, and a delivery pump is fixedly connected to the top of the paint tank.

[0010] Furthermore, a material extraction pipe is fixedly connected to the bottom of the delivery pump, the bottom of the material extraction pipe penetrates through the paint tank and extends into the interior of the paint tank, and a delivery hose is fixedly connected to the top of the delivery pump.

[0011] Furthermore, the end of the delivery hose away from the delivery pump is fixedly connected to the annular pipe, and multiple atomizing nozzles are fixedly connected at equal intervals around the inner wall of the annular pipe.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] 1. In the spraying mechanism of this utility model, multiple atomizing nozzles are equidistantly arranged around the inner wall of the annular tube, enabling spraying of the galvanized pipe from multiple directions, achieving an all-around spraying effect and improving the spraying quality. Simultaneously, the annular tube can be moved left and right by a sliding slider, allowing spraying of different positions on the galvanized pipe, making operation convenient and improving spraying efficiency.

[0014] 2. This utility model, by setting up a first lead screw, a second lead screw, threaded blocks, a fixing frame, an electric push rod, and a clamping plate, uses two threaded blocks driven by a servo motor to move the fixing frame closer or further apart, since the first and second lead screws have opposite thread directions. This allows for easy adjustment and fixing according to the length of the galvanized pipe. In conjunction with the electric push rod pushing the clamping plate, the galvanized pipe can be firmly fixed on the fixing frame, preventing the galvanized pipe from shaking during the spraying process and ensuring the stability of the spraying. Attached Figure Description

[0015] Figure 1 This is a front view structural diagram of the present utility model;

[0016] Figure 2 This is a schematic diagram of the left-side structure of this utility model;

[0017] Figure 3This is a top view of the structure of this utility model;

[0018] Figure 4 This is a schematic diagram of the rear view structure of this utility model;

[0019] Figure 5 This is a schematic diagram of the structure of the annular tube of this utility model.

[0020] In the diagram: 1. Base; 2. Fixing seat; 3. Guide groove; 4. Servo motor; 5. First lead screw; 6. Second lead screw; 7. Spraying mechanism; 701. Slide groove; 702. Slide column; 703. Slider; 704. Handle; 705. Connecting block; 706. Ring tube; 707. Paint tank; 708. Feeding pipe; 709. Delivery pump; 710. Delivery hose; 711. Atomizing nozzle; 8. Threaded block; 9. Fixing frame; 10. Electric push rod; 11. Pressure plate. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0023] Please see Figure 1-5A spraying device for galvanized pipe production includes a base 1, a fixed seat 2 fixedly connected to the top rear side of the base 1, a guide groove 3 opened on the front side of the fixed seat 2, and a servo motor 4 fixedly connected to the left side of the fixed seat 2 corresponding to the guide groove 3. The servo motor 4 is an AC servo motor of model 110ST-M04030 with a rated power of 400W and a rated speed of 3000r / min. A first lead screw 5 is fixedly connected to the output end of the servo motor 4. The right end of the first lead screw 5 passes through the fixed seat 2 and the guide groove 3 in sequence and extends into the interior of the guide groove 3 and is fixedly connected to a second lead screw 6. The right end of the second lead screw 6 is rotatably connected to the inner wall of the guide groove 3 through a bearing. A spraying mechanism 7 is provided on the fixed seat 2.

[0024] Specifically, threaded blocks 8 are threadedly connected to the surfaces of the first lead screw 5 and the second lead screw 6. The threads of the first lead screw 5 and the second lead screw 6 are in opposite directions. The top and bottom of the threaded blocks 8 are in movable contact with the inner wall of the guide groove 3. The threaded blocks 8 are made of wear-resistant cast iron. The top and bottom of the threaded blocks 8 are in sliding fit with the inner wall of the guide groove 3, which ensures the smooth movement of the threaded blocks. The front side of the threaded blocks 8 passes through the guide groove 3 and extends to the outside of the guide groove 3 and is fixedly connected to a fixing frame 9. An electric push rod 10 is fixedly connected to the top of the fixing frame 9. The telescopic end of the electric push rod 10 passes through the fixing frame 9 and extends into the inside of the fixing frame 9 and is fixedly connected to a pressure plate 11.

[0025] In specific implementation, the spraying mechanism 7 includes a chute 701, a slide column 702, a slider 703, a handle 704, a connecting block 705, an annular tube 706, a paint tank 707, a feeding pipe 708, a delivery pump 709, a delivery hose 710, and an atomizing nozzle 711. A chute 701 is provided on the upper front side of the fixed base 2, and the left and right sides of the inner wall of the chute 701 are slidably connected by the slide column 702.

[0026] Specifically, a slider 703 is slidably sleeved on the surface of the sliding column 702. The slider 703 is made of tin bronze, which has good wear resistance and self-lubrication. The front side of the slider 703 passes through the sliding groove 701 and extends to the outside of the sliding groove 701 and is fixedly connected to a handle 704. A connecting block 705 is fixedly connected to the bottom of the slider 703, and an annular tube 706 is fixedly connected to the bottom of the connecting block 705.

[0027] In practical implementation, a paint tank 707 is fixedly connected to the top front side of the base 1. A feeding pipe 708 is fixedly installed on the left side of the top of the paint tank 707. A delivery pump 709 is fixedly connected to the top of the paint tank 707. The delivery pump 709 is a DBY-10 diaphragm pump with an adjustable flow rate of 0-5L / min and an operating temperature range of -10℃ to 60℃. It can deliver various corrosive and high-viscosity paints.

[0028] Specifically, a material extraction pipe is fixedly connected to the bottom of the delivery pump 709, the bottom of which penetrates through the paint tank 707 and extends into the interior of the paint tank 707, and a delivery hose 710 is fixedly connected to the top of the delivery pump 709.

[0029] In practice, the end of the delivery hose 710 away from the delivery pump 709 is fixedly connected to the annular pipe 706, and multiple atomizing nozzles 711 are fixedly connected at equal intervals around the inner wall of the annular pipe 706.

[0030] In practical application: During use, based on the length of the galvanized pipe, the servo motor 4 is started. The servo motor 4 drives the first lead screw 5 and the second lead screw 6 to rotate. Since the threads of the first lead screw 5 and the second lead screw 6 are in opposite directions, the two threaded blocks 8 will cause the fixing brackets 9 to move closer or further apart. After adjusting the fixing brackets 9 to a suitable position, the galvanized pipe is placed through the two fixing brackets 9. The electric push rod 10 is started, which pushes the clamping plate 11 downward to press and fix the galvanized pipe. Then, paint is added to the paint tank 707 through the feeding pipe 708. The delivery pump 709 is started, and the delivery pump 709 draws the paint out of the paint tank 707 through the extraction pipe, and delivers it to the annular pipe 706 through the delivery hose 710. Then, it is atomized and sprayed out through multiple atomizing nozzles 711 to spray the galvanized pipe. During the spraying process, the operator can push the handle 704, causing the slider 703 to slide left and right along the sliding column 702, thereby moving the annular tube 706 left and right, achieving all-round spraying of different positions of the galvanized pipe, improving spraying efficiency and quality.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A spraying device for galvanized pipe production, comprising a base (1), characterized in that: A fixed seat (2) is fixedly connected to the top rear side of the base (1). A guide groove (3) is provided on the front side of the fixed seat (2). A servo motor (4) is fixedly connected to the left side of the fixed seat (2) at the position corresponding to the guide groove (3). A first lead screw (5) is fixedly connected to the output end of the servo motor (4). The right end of the first lead screw (5) passes through the fixed seat (2) and the guide groove (3) in sequence and extends into the interior of the guide groove (3) and is fixedly connected to a second lead screw (6). The right end of the second lead screw (6) is rotatably connected to the inner wall of the guide groove (3) through a bearing. A spraying mechanism (7) is provided on the fixed seat (2).

2. The spraying equipment for galvanized pipe production according to claim 1, characterized in that: The first lead screw (5) and the second lead screw (6) are both threaded with threaded blocks (8). The threads of the first lead screw (5) and the second lead screw (6) are in opposite directions. The top and bottom of the threaded blocks (8) are in movable contact with the inner wall of the guide groove (3). The front side of the threaded blocks (8) penetrates the guide groove (3) and extends to the outside of the guide groove (3) and is fixedly connected with a fixing bracket (9).

3. The spraying equipment for galvanized pipe production according to claim 2, characterized in that: The spraying mechanism (7) includes a chute (701), a slide column (702), a slider (703), a handle (704), a connecting block (705), an annular tube (706), a paint tank (707), a feeding pipe (708), a delivery pump (709), a delivery hose (710), and an atomizing nozzle (711). The chute (701) is provided on the upper front side of the fixed base (2), and the left and right sides of the inner wall of the chute (701) are slidably connected by the slide column (702).

4. The spraying equipment for galvanized pipe production according to claim 3, characterized in that: The sliding column (702) is slidably fitted with a slider (703). The front side of the slider (703) passes through the sliding groove (701) and extends to the outside of the sliding groove (701) and is fixedly connected to a handle (704). The bottom of the slider (703) is fixedly connected to a connecting block (705), and the bottom of the connecting block (705) is fixedly connected to an annular tube (706).

5. The spraying equipment for galvanized pipe production according to claim 4, characterized in that: A paint tank (707) is fixedly connected to the top front side of the base (1), a feeding pipe (708) is fixedly installed on the left side of the top of the paint tank (707), and a delivery pump (709) is fixedly connected to the top of the paint tank (707).

6. The spraying equipment for galvanized pipe production according to claim 5, characterized in that: The bottom of the delivery pump (709) is fixedly connected to a material extraction pipe, the bottom of which penetrates the paint tank (707) and extends into the interior of the paint tank (707). The top of the delivery pump (709) is fixedly connected to a delivery hose (710).

7. The spraying equipment for galvanized pipe production according to claim 6, characterized in that: The end of the delivery hose (710) away from the delivery pump (709) is fixedly connected to the annular pipe (706), and a plurality of atomizing nozzles (711) are fixedly connected at equal intervals around the inner wall of the annular pipe (706).

8. The spraying equipment for galvanized pipe production according to claim 7, characterized in that: An electric push rod (10) is fixedly connected to the top of the fixed frame (9). The telescopic end of the electric push rod (10) passes through the fixed frame (9) and extends into the interior of the fixed frame (9) and is fixedly connected to a pressure plate (11).

Citation Information

Patent Citations

  • Spraying equipment for galvanized pipe production

    CN222220051U