A rapid centrifugal coater

CN224641386UActive Publication Date: 2026-08-18NANJING LONGSHENG MACHINERY MANUFACTURING CO LTD
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Patent Information

Application Number
CN202521993140.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-17
Publication Date
2026-08-18
Estimated Expiration
2035-09-17

AI Technical Summary

Technical Problem

[0004]现有涂层快速离心流平设备在加工圆盘或镜片架时,对单面喷涂与双面喷涂的处理常需单独作业,或需分两套设备分别完成,这种分开处理的方式不仅降低了工件涂层加工效率,且配置两套设备还会增加设备的购置与使用成本

Benefits of technology

[0027]1、本实用新型通过第一放置架、支架组件的设置,在转桶的外壁和内壁分别设置第一放置架、支架组件有效对工件的单面和双面进行同步加工,有效的提高了工作效率,尤其针对弧面的工件需要单面涂层时,把工件放置在第一放置架的外壁,在转桶的作用力下对支架组件外壁工件进行双面涂层的同时对第一放置架外壁的工件进行单面涂层,提高了设备的工作效率。

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Abstract

The utility model discloses a kind of coating rapid centrifugal flow leveling machines, it is related to centrifugal flow leveling equipment technical field, including device shell, the inner wall of device shell is provided with rotating barrel, and the outer wall of rotating barrel is provided with first rack, the inner wall of rotating barrel is provided with the support assembly of placing workpiece, the support assembly includes limit plate, second rack and contact block, the bottom of limit plate is provided with second rack, and the outer wall of second rack is installed with multiple contact blocks, and the bottom of second rack is provided with lug. The utility model is through the setting of first rack, support assembly, and the outer wall and inner wall of rotating barrel are respectively provided with first rack, support assembly, and the single side and double side of workpiece are effectively machined synchronously, effectively improve work efficiency, through the setting of limit groove, so that first rack, support assembly and equipment are movably connected, convenient for the replacement and cleaning of rack, effectively improve the practicability of equipment.
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Description

Technical Field

[0001] This utility model relates to the technical field of centrifugal leveling equipment, specifically a rapid centrifugal leveling machine for coating. Background Technology

[0002] The rapid centrifugal leveling machine for coating is a specialized device that uses centrifugal force to accelerate the leveling of coating materials on the surface of a workpiece, improving the smoothness and uniformity of the coating. It is mainly used in industrial fields that require high-precision coating treatment. By quickly eliminating defects such as bubbles, pinholes, and orange peel on the coating surface, it improves the coating quality.

[0003] The core of the equipment is to utilize the effect of centrifugal force on the coating material. When the workpiece (such as plate, disc, lens, etc.) is placed on the rotating worktable of the equipment, the equipment drives the workpiece to rotate at high speed through the drive system (the speed is usually adjustable, from hundreds to thousands of revolutions per minute). Under the action of centrifugal force, the coating material (such as paint, adhesive, functional film material, etc.) spreads and flattens rapidly along the surface of the workpiece.

[0004] Existing rapid centrifugal leveling equipment for coating often requires separate operations or two sets of equipment to handle single-sided and double-sided spraying when processing discs or lens frames. This separate processing method not only reduces the efficiency of workpiece coating, but also increases the purchase and use costs of the equipment when configuring two sets of equipment. Utility Model Content

[0005] Therefore, the purpose of this utility model is to provide a rapid centrifugal leveling machine for coating, so as to solve the technical problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a rapid centrifugal leveling machine for coating, comprising a device housing, a rotating drum disposed on the inner wall of the device housing, and a first placement frame disposed on the outer wall of the rotating drum, a support assembly for placing workpieces disposed on the inner wall of the rotating drum, the support assembly comprising a limiting plate, a second placement frame and contact blocks, the second placement frame disposed at the bottom of the limiting plate, and multiple sets of contact blocks mounted on the outer wall of the second placement frame, and a protrusion disposed at the bottom of the second placement frame, and a filter assembly disposed at the bottom of the device housing.

[0007] By adopting the above technical solution, and by setting the first placement frame and support assembly on the outer and inner walls of the rotating drum respectively, the workpiece can be processed simultaneously on one side and both sides, which effectively improves the work efficiency. Especially for workpieces with curved surfaces that require single-sided coating, the workpiece is placed on the outer wall of the first placement frame. Under the force of the rotating drum, the workpiece on the outer wall of the support assembly is coated on both sides, while the workpiece on the outer wall of the first placement frame is coated on one side, which improves the work efficiency of the equipment. By setting the limiting groove, the groove limits the bottom of the first placement frame, and the limiting groove engages with the protrusion, so that the first placement frame and support assembly are movably connected to the equipment, which facilitates the replacement and cleaning of the placement frame and effectively improves the practicality of the equipment.

[0008] The present invention is further configured such that the inner wall of the device housing is provided with a groove, and the bottom of the first placement frame is fitted into the groove.

[0009] Preferably, the groove facilitates the restriction of the position of the first placement frame, improves the stability of the first placement frame within the device housing, and thus improves the uniformity of the coating.

[0010] The present invention is further configured such that both ends of the limiting plate are in contact with the top of the rotating drum, and both ends of the limiting plate are in an inverted U shape.

[0011] Preferably, the limiting plate effectively limits and supports the top of the bracket assembly, improving the stability of the bracket assembly during rotation.

[0012] The present invention is further configured such that a limiting groove is provided at the center point of the rotating drum, and the limiting groove and the protrusion engage with each other.

[0013] Preferably, the setting of the limiting plate and the protrusion facilitates the simultaneous limiting of both ends of the bracket assembly, which facilitates the removal of the bracket assembly and also improves the stability of the bracket assembly when it rotates with the rotating drum.

[0014] The present invention is further provided with a top cover on the top of the device housing, and a feed inlet is provided at the center point of the top cover, and a filter assembly is provided at the bottom of the device housing.

[0015] Preferably, the filtration assembly collects and filters the paint inside the device housing, and then delivers the paint to the feed box.

[0016] The present invention is further configured such that a nozzle is provided at one end of the upper cover near the rotating drum, and the number of nozzles is two sets, and the two sets of nozzles are arranged at an angle relative to each other.

[0017] Preferably, the nozzle facilitates spraying the workpiece, improving uniformity while increasing the equipment's working efficiency.

[0018] The present invention is further configured such that a feeding box is provided at one end of the device housing, and the feeding box is connected to the inlet via a connecting pipe, and the filter assembly and the feeding box are also connected.

[0019] Preferably, the feed box is connected to the inlet to feed the nozzle. The paint flowing out of the inner wall of the device housing enters the inlet and then flows back into the feed box, effectively reducing material waste.

[0020] The present invention is further configured such that the outer wall of the second placement rack is provided with multiple sets of contact blocks, and the contact blocks are evenly distributed on the outer wall of the contact blocks.

[0021] Preferably, the contact blocks limit the position of the workpiece, and the contact blocks are evenly distributed, which facilitates the placement of multiple sets of workpieces and prevents interference between the workpieces.

[0022] The present invention is further configured such that a protrusion is fixedly installed at the bottom of the second placement rack, and a protective cover is fitted on the outer wall of the protrusion.

[0023] Preferably, the protective cover is fitted onto the outer wall of the limiting groove to effectively protect the protrusion and the limiting groove.

[0024] The present invention is further configured such that the protective cover is located on the outer wall of the second placement frame and the protrusion, and the protective cover is sleeved on the outer wall of the limiting groove.

[0025] Preferably, the protective cover is fitted onto the outer wall of the limiting groove to limit the position of the bracket assembly, so that the second placement frame rotates with the rotating barrel.

[0026] In summary, the present invention has the following main advantages:

[0027] 1. This utility model, through the setting of the first placement frame and the support assembly, effectively enables simultaneous processing of single and double sides of the workpiece by setting the first placement frame and the support assembly on the outer and inner walls of the rotating drum, which effectively improves the work efficiency. Especially for workpieces with curved surfaces that require single-sided coating, the workpiece is placed on the outer wall of the first placement frame, and under the force of the rotating drum, the workpiece on the outer wall of the support assembly is coated on both sides while the workpiece on the outer wall of the first placement frame is coated on one side, thus improving the working efficiency of the equipment.

[0028] 2. By setting a limiting groove, the groove limits the bottom of the first placement rack, and the limiting groove engages with the protrusion, so that the first placement rack, the support assembly and the equipment are movably connected, which facilitates the replacement and cleaning of the placement rack and effectively improves the practicality of the equipment. Attached Figure Description

[0029] Figure 1 This is a front perspective view of the present utility model;

[0030] Figure 2 This is a top view of the present invention;

[0031] Figure 3 This is a schematic diagram of the first placement rack structure of this utility model;

[0032] Figure 4 This is a schematic diagram of the support assembly structure of this utility model;

[0033] Figure 5 This is a schematic diagram of the rotating drum shape of this utility model;

[0034] Figure 6 This is a schematic diagram showing the nozzle position of this utility model;

[0035] Explanation of reference numerals in the attached figures:

[0036] 1. Device housing; 2. Top cover; 3. Feed inlet; 4. Feed box; 5. Filter assembly; 6. Rotary drum; 61. Limiting groove; 7. First placement frame; 8. Support assembly; 80. Limiting plate; 81. Second placement frame; 82. Contact block; 83. Protective cover; 84. Protrusion; 9. Nozzle. Detailed Implementation

[0037] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0038] The embodiments of this utility model will be described below based on its overall structure.

[0039] First embodiment:

[0040] Please see Figures 1-6The device includes a housing 1, an inner wall of which is provided with a rotating drum 6, and an outer wall of which is provided with a first placement frame 7. The inner wall of the rotating drum 6 is provided with a support assembly 8 for placing workpieces. The support assembly 8 includes a limiting plate 80, a second placement frame 81, and contact blocks 82. The bottom of the limiting plate 80 is provided with the second placement frame 81, and multiple sets of contact blocks 82 are installed on the outer wall of the second placement frame 81. A protrusion 84 is provided at the bottom of the housing 1. A filter assembly 5 is provided at the bottom of the housing 1. Through the arrangement of the first placement frame 7 and the support assembly 8, the first placement frame 7 and the support assembly 8 are respectively provided on the outer and inner walls of the rotating drum 6. Part 8 effectively performs simultaneous processing on both single and double sides of the workpiece, significantly improving work efficiency. Especially for workpieces with curved surfaces requiring single-sided coating, the workpiece is placed on the outer wall of the first placement rack 7. Under the force of the rotating drum 6, the workpiece on the outer wall of the support assembly 8 is coated on both sides while the workpiece on the outer wall of the first placement rack 7 is coated on one side, improving the equipment's working efficiency. Through the setting of the limiting groove 61, the groove limits the bottom of the first placement rack 7, and the limiting groove 61 engages with the protrusion 84, making the first placement rack 7, the support assembly 8, and the equipment movably connected, facilitating the replacement and cleaning of the placement rack, and effectively improving the equipment's practicality.

[0041] For details regarding the above embodiments, please refer to [link / reference]. Figure 2 , Figure 3 The inner wall of the device housing 1 is provided with a groove, and the bottom of the first placement frame 7 is fitted into the groove. The groove is designed to restrict the position of the first placement frame 7, improve the stability of the first placement frame 7 within the device housing 1, and thus improve the uniformity of the coating.

[0042] For details regarding the above embodiments, please refer to [link / reference]. Figures 2-4 The two ends of the limiting plate 80 are in contact with the top of the rotating barrel 6, and the two ends of the limiting plate 80 are inverted U-shaped. The setting of the limiting plate 80 effectively limits and supports the top of the bracket assembly 8, improving the stability of the bracket assembly 8 during rotation.

[0043] For details regarding the above embodiments, please refer to [link / reference]. Figures 2-5 A limiting groove 61 is provided at the center point of the rotating drum 6, and the limiting groove 61 and the protrusion 84 are engaged. The setting of the limiting plate 80 and the protrusion 84 facilitates the simultaneous limiting of both ends of the support assembly 8, which facilitates the removal of the support assembly 8 and also improves the stability of the support assembly 8 when it rotates with the rotating drum 6.

[0044] For details regarding the above embodiments, please refer to [link / reference]. Figure 1 , Figure 2The top of the device housing 1 is provided with a top cover 2, and the center point of the top cover 2 is provided with a feed inlet 3. The bottom of the device housing 1 is provided with a filter assembly 5. The filter assembly 5 collects and filters the paint in the device housing 1 and then delivers the paint to the feed box 4.

[0045] For details regarding the above embodiments, please refer to [link / reference]. Figure 6 The top cover 2 is equipped with a nozzle 9 at one end near the rotating drum 6. There are two sets of nozzles 9, and the two sets of nozzles 9 are arranged at an angle to each other, which facilitates the spraying of the workpiece by the nozzles 9, improves uniformity and the working efficiency of the equipment.

[0046] For details regarding the above embodiments, please refer to [link / reference]. Figure 1 , Figure 2 The device housing 1 is provided with a feeding box 4 at one end, and the feeding box 4 is connected to the inlet 3 through a connecting pipe. The filter assembly 5 is also connected to the feeding box 4. The feeding box 4 is connected to the inlet 3 to feed the nozzle 9. The paint flowing out of the inner wall of the device housing 1 enters the inlet 3 and then flows back into the feeding box 4, effectively reducing material waste.

[0047] For details regarding the above embodiments, please refer to [link / reference]. Figures 2-5 The outer wall of the second placement rack 81 is provided with multiple sets of contact blocks 82, and the contact blocks 82 are evenly distributed on the outer wall of the contact blocks 82. The contact blocks 82 limit the position of the workpiece. The even distribution of the contact blocks 82 facilitates the placement of multiple sets of workpieces without interference between the workpieces.

[0048] Second embodiment:

[0049] Please see Figure 4 , Figure 5 The difference between Embodiment 2 and Embodiment 1 is that, while retaining Embodiment 1, a protective cover 83 is added to the outer wall of the second placement frame 81 and the protrusion 84, and the protective cover 83 is fitted onto the outer wall of the limiting groove 61, effectively protecting the protrusion 84 and the limiting groove 61.

[0050] The bottom of the second placement rack 81 is provided with a protrusion 84, and the outer wall of the protrusion 84 is provided with a protective cover 83. The protective cover 83 is fitted onto the outer wall of the limiting groove 61 so that the protrusion 84 and the limiting groove 61 are engaged to limit the position of the bracket assembly 8. When the rotating barrel 6 rotates, it drives the limiting groove 61 to rotate, so that the second placement rack 81 rotates with the rotating barrel 6.

[0051] In practical operation, this utility model is as follows:

[0052] When it is necessary to coat a workpiece such as a frame, first place the workpiece on the outer wall of the contact block 82 so that the contact block 82 effectively limits the frame. After placing several workpieces, place the bracket assembly 8 on the inner wall of the rotating barrel 6, and make the limiting plate 80 contact the two ends of the rotating barrel 6 to limit the position of the workpiece.

[0053] When a single-sided coating is required on an arc-shaped workpiece, the workpiece to be processed is placed on the outer wall of the first placement frame 7 in sequence. After placement, the first placement frame 7 is fitted onto the outer wall of the rotating drum 6, and the bottom of the first placement frame 7 is engaged with the groove to temporarily limit the position of the first placement frame 7 and improve its stability.

[0054] Furthermore, when the bottom of the second placement rack 81 is provided with a protrusion 84, and the outer wall of the protrusion 84 is fitted with a protective cover 83, and the center point of the rotating barrel 6 is provided with a limiting groove 61, the limiting groove 61 and the protrusion 84 are engaged, and the protective cover 83 is fitted on the outer wall of the protrusion 84 and the limiting groove 61, while ensuring the stability of the bracket assembly 8, the protective cover 83 also protects the protrusion 84 and the limiting groove 61.

[0055] Secondly, a nozzle 9 is provided at one end of the top cover 2 near the rotating drum 6, and the nozzle 9 sprays the workpiece on the outer wall of the support assembly 8. The feed inlet 3 and the nozzle 9 are the same. The bottom of the device housing 1 is connected to a filter assembly 5, and the filter assembly 5 is connected to the feed box 4 to recycle and reuse the paint, thereby reducing energy consumption.

[0056] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.

Claims

1. A rapid centrifugal leveling machine for coating, comprising a housing (1), characterized in that: The inner wall of the device housing (1) is provided with a rotating drum (6), and the outer wall of the rotating drum (6) is provided with a first placement rack (7). The inner wall of the rotating drum (6) is provided with a support assembly (8) for placing workpieces. The support assembly (8) includes a limiting plate (80), a second placement rack (81) and contact blocks (82). The bottom of the limiting plate (80) is provided with the second placement rack (81), and the outer wall of the second placement rack (81) is equipped with multiple sets of contact blocks (82). The bottom of the second placement rack (81) is provided with protrusions (84). The bottom of the device housing (1) is provided with a filter assembly (5).

2. The coating rapid centrifugal leveling machine according to claim 1, characterized in that: The inner wall of the device housing (1) is provided with a groove, and the bottom of the first placement frame (7) is fitted inside the groove.

3. The coating rapid centrifugal leveling machine according to claim 1, characterized in that: The two ends of the limiting plate (80) are in contact with the top of the rotating barrel (6), and the two ends of the limiting plate (80) are in an inverted U shape.

4. The coating rapid centrifugal leveling machine according to claim 1, characterized in that: The center point of the rotating drum (6) is provided with a limiting groove (61), and the limiting groove (61) and the protrusion (84) are engaged.

5. A rapid centrifugal leveling machine for coating according to claim 1, characterized in that: The device housing (1) is provided with a top cover (2) and a feed inlet (3) is provided at the center point of the top cover (2), and a filter assembly (5) is provided at the bottom of the device housing (1).

6. A rapid centrifugal leveling machine for coating according to claim 5, characterized in that: The top cover (2) is provided with a nozzle (9) at one end near the rotating drum (6), and there are two sets of nozzles (9), and the two sets of nozzles (9) are arranged in an inclined manner opposite each other.

7. A rapid centrifugal leveling machine for coating according to claim 1, characterized in that: The device housing (1) is provided with a feeding box (4) at one end, and the feeding box (4) is connected to the inlet (3) via a connecting pipe, and the filter assembly (5) and the feeding box (4) are also connected.

8. A rapid centrifugal leveling machine for coating as described in claim 1, characterized in that: The outer wall of the second placement rack (81) is provided with multiple sets of contact blocks (82), and the contact blocks (82) are evenly distributed on the outer wall of the contact blocks (82).

9. A rapid centrifugal leveling machine for coating according to claim 1, characterized in that: The bottom of the second placement rack (81) is fixedly installed with a protrusion (84), and the outer wall of the protrusion (84) is covered with a protective cover (83).

10. A rapid centrifugal leveling machine for coating according to claim 9, characterized in that: The protective cover (83) is located on the outer wall of the second placement frame (81) and the protrusion (84), and the protective cover (83) is fitted on the outer wall of the limiting groove (61).