An adjustable coating mechanism

CN224641401UActive Publication Date: 2026-08-18SHANDONG HUILING NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202521907389.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-05
Publication Date
2026-08-18
Estimated Expiration
2035-09-05

AI Technical Summary

Technical Problem

[0003]在对陶瓷材料的管道进行加工时会用到涂覆机构对其外壁进行喷涂,但现有的喷涂机构在使用时不便于对喷出的逸散涂料进行收集,容易导致逸散出的涂料污染到周边环境和设备本体,需要人工手动对逸散的涂料进行清理,增加人力的同时还会影响到设备的运转,降低加工效率;

Benefits of technology

[0022]本实用新型通过将移动机构设置在底板底部,且底板的顶部设置有集料盒,集料盒位于喷头的正下方,可以对逸散出的涂料进行收集,避免逸散出的涂料污染到周边环境和设备本体,无需人工对逸散出的涂料进行清理,保证设备的正常运转,提高加工效率。

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Abstract

The utility model discloses an adjustable coating mechanism, including the bottom plate, its bottom symmetry fixed mounting has two groups of pedestal, mobile frame is provided with two groups, two groups mobile frame symmetry slide setting in the top of bottom plate, moving mechanism, it sets up in the below of bottom plate, is used to drive two groups mobile frame and moves, fixed mechanism, it is provided with two groups, two groups fixed mechanism respectively sets up on two groups mobile frame, support frame, it is fixedly installed at the top of bottom plate, be provided with coating mechanism on support frame, is used to coating to the outer wall of pipeline, the utility model discloses setting moving mechanism in the bottom of bottom plate, and the top of bottom plate is provided with the aggregate box, and the aggregate box is located the just below of shower nozzle, can collect the paint of escaping, avoid escaping the paint pollution to the surrounding environment and equipment ontology, need not manual cleaning to the paint of escaping, guarantee the normal operation of equipment, improve processing efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of new material processing technology, specifically an adjustable coating mechanism. Background Technology

[0002] New materials refer to structural materials and functional materials with special properties that have been recently developed or are under development and have superior performance. They have better performance than traditional materials. Structural materials mainly utilize their mechanical properties such as strength, toughness, hardness and elasticity, such as new ceramic materials and amorphous alloys. Ceramic material pipes are one type of new material pipes.

[0003] When processing ceramic pipes, a coating mechanism is used to spray the outer wall. However, the existing spraying mechanism is not convenient to collect the sprayed paint, which can easily cause the paint to pollute the surrounding environment and the equipment itself. Manual cleaning of the paint is required, which increases manpower and affects the operation of the equipment, reducing processing efficiency.

[0004] For example, a new material processing spraying device (publication number: CN220716295U) includes a base, a movable stage, and a fixed stage on the other side of the top of the base. It also includes a position adjustment mechanism and a spraying component located on the top of the base for adjusting the position of the movable stage. The position of the movable stage is adjusted by the position adjustment mechanism, which then facilitates the spraying component to spray the material. However, in actual use, some paint will escape when the spraying mechanism sprays the material. The escaped paint will pollute the surrounding environment and the equipment body. Since the position adjustment mechanism is located on the top of the base, there may be a situation where the paint clogs the screw groove. That is, there is the problem mentioned above that the escaped paint needs to be cleaned manually, which increases manpower and affects the operation of the equipment, reducing processing efficiency. Therefore, we need to propose an adjustable coating mechanism. Utility Model Content

[0005] The purpose of this invention is to provide an adjustable coating mechanism to prevent the spilled coating from polluting the surrounding environment and the equipment itself, thereby improving processing efficiency and solving the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] An adjustable coating mechanism includes:

[0008] The base plate has two sets of bases fixedly installed symmetrically at its bottom;

[0009] The movable frame is provided in two sets, and the two sets of movable frames are symmetrically slidably arranged above the base plate;

[0010] The moving mechanism, located below the base plate, is used to move the two sets of moving frames.

[0011] The fixing mechanism consists of two sets, each set being mounted on a separate movable frame, and is used to fix both ends of the pipe.

[0012] A support frame is fixedly installed on the top of the base plate, and a coating mechanism is provided on the support frame for coating the outer wall of the pipe.

[0013] The material collection box is located on the top of the base plate and below the coating mechanism. A backing plate is fixedly installed on the back side of the base plate behind the material collection box. Two sets of grooves are provided on one side of the backing plate. Insert blocks are inserted into the interior of each set of grooves, and one side of each set of insert blocks is fixedly connected to the material collection box.

[0014] Preferably, the moving mechanism includes a bidirectional threaded rod, a first drive motor, two sets of limiting rods, two sets of moving plates, and four sets of connecting plates. The bidirectional threaded rod is rotatably mounted on opposite sides of the two sets of bases. One end of the bidirectional threaded rod passes through one set of bases and is fixedly connected to the first drive motor. The two sets of moving plates are respectively threaded to the outer walls of both ends of the bidirectional threaded rod. One side of the four sets of connecting plates is fixedly connected to the two sides of the two sets of moving plates, and the top of the four sets of connecting plates is fixedly connected to the two sets of moving frames.

[0015] Preferably, the two sets of limiting rods are symmetrically fixedly installed on opposite sides of the two sets of bases, and the two sets of movable plates are slidably installed on the outer walls of the two sets of limiting rods.

[0016] Preferably, the base plate has sliding grooves on both sides, and two sets of sliders are slidably installed inside each of the two sets of sliding grooves. One side of each of the four sets of sliders is fixedly connected to one of the four sets of connecting plates.

[0017] Preferably, the fixing mechanism includes a rotating rod, three sets of mounting slots, three sets of springs, three sets of fixing blocks, and six sets of limiting blocks. The rotating rod is rotatably mounted on one side of the movable frame. The three sets of mounting slots are arranged in a circular array on the outer wall of the rotating rod. The three sets of springs are respectively fixedly mounted inside the three sets of mounting slots. One end of each of the three sets of springs is fixedly connected to one of the three sets of fixing blocks, and one side of each of the three sets of fixing blocks is inclined.

[0018] Preferably, the rotating rod is connected to the two sides of the three sets of mounting slots by limiting slots, and the six sets of limiting blocks are slidably installed inside the six sets of limiting slots, and the six sets of limiting blocks are fixedly connected to the two sides of the three sets of fixing blocks respectively.

[0019] Preferably, one end of one set of rotating rods passes through the movable frame and is fixedly connected to a driven gear, and a second drive motor is fixedly installed on one side of the movable frame. A driving gear is fixedly sleeved on the outer wall of the output shaft of the second drive motor, and the driving gear meshes with the driven gear.

[0020] Preferably, the coating mechanism includes a feeding pipe, several sets of discharge pipes, several sets of solenoid valves, and several sets of nozzles. The feeding pipe is fixedly installed on a support frame. The several sets of discharge pipes are fixedly connected to the outer wall of the feeding pipe at equal intervals. The several sets of nozzles are respectively fixedly connected to the bottom end of the several sets of discharge pipes. The several sets of solenoid valves are respectively installed on the several sets of discharge pipes.

[0021] Compared with the prior art, the beneficial effects of this utility model are:

[0022] This invention features a moving mechanism located at the bottom of a base plate, with a collection box positioned at the top of the base plate directly below the nozzle. This allows for the collection of spilled paint, preventing it from polluting the surrounding environment and the equipment itself. It eliminates the need for manual cleaning of spilled paint, ensuring normal operation of the equipment and improving processing efficiency. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the structure of this utility model;

[0024] Figure 2 This is a schematic diagram of the structure of the moving mechanism of this utility model;

[0025] Figure 3 This is a schematic diagram of the fixing mechanism of this utility model;

[0026] Figure 4 This is a schematic diagram of the coating mechanism of this utility model;

[0027] Figure 5 This is a schematic diagram of the structure of the material collection box and the backing plate of this utility model.

[0028] In the diagram: 1. Base plate; 2. Base; 3. Moving frame; 4. Moving mechanism; 41. Bidirectional threaded rod; 42. First drive motor; 43. Limiting rod; 44. Moving plate; 45. Connecting plate; 5. Fixing mechanism; 51. Rotating rod; 52. Spring; 53. Fixing block; 54. Limiting block; 6. Support frame; 7. Coating mechanism; 71. Feed pipe; 72. Discharge pipe; 73. Solenoid valve; 74. Nozzle; 8. Collection box; 9. Slider; 10. Driven gear; 11. Second drive motor; 12. Driving gear; 13. Support plate; 14. Insertion block. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Please see Figure 1-5 This utility model provides a technical solution:

[0031] An adjustable coating mechanism includes: a base plate 1, on which two sets of bases 2 are symmetrically fixedly installed; two sets of movable frames 3 are provided, which are symmetrically slidably arranged above the base plate 1; a moving mechanism 4 is provided below the base plate 1 to drive the two sets of movable frames 3 to move; two sets of fixing mechanisms 5 are provided, which are respectively provided on the two sets of movable frames 3 to fix the two ends of the pipe; a support frame 6 is fixedly installed on the top of the base plate 1, and a coating mechanism 7 is provided on the support frame 6 to coat the outer wall of the pipe; and a collection box 8 is provided on the top of the base plate 1 and below the coating mechanism 7. A backing plate 13 is fixedly installed on the base plate 1 behind the collection box 8. Two sets of grooves are provided on one side of the backing plate 13, and inserts 14 are inserted into the interior of each of the two sets of grooves. One side of each of the two sets of inserts 14 is fixedly connected to the collection box 8.

[0032] In this embodiment, by setting the moving mechanism 4 at the bottom of the base plate 1 and setting the top of the base plate 1 with a collection box 8, the collection box 8 is located directly below the nozzle 74, which can collect the spilled paint, prevent the spilled paint from polluting the surrounding environment and the equipment body, eliminate the need for manual cleaning of the spilled paint, ensure the normal operation of the equipment, and improve processing efficiency.

[0033] Specifically, the material collection box 8 is limited by the cooperation of two sets of grooves and two sets of inserts 14, and it is easy to remove the material collection box 8.

[0034] The moving mechanism 4 includes a bidirectional threaded rod 41, a first drive motor 42, two sets of limit rods 43, two sets of moving plates 44, and four sets of connecting plates 45. The bidirectional threaded rod 41 is rotatably mounted on the opposite side of the two sets of bases 2. One end of the bidirectional threaded rod 41 passes through one set of bases 2 and is fixedly connected to the first drive motor 42. The two sets of moving plates 44 are respectively threaded to the outer walls of both ends of the bidirectional threaded rod 41. One side of the four sets of connecting plates 45 is fixedly connected to the two sides of the two sets of moving plates 44, and the top of the four sets of connecting plates 45 is fixedly connected to the two sets of moving frames 3.

[0035] In this embodiment, the output end of the first drive motor 42 drives the bidirectional threaded rod 41 connected to it to rotate, causing the two sets of moving plates 44 to move. Adjusting the distance between the two sets of moving plates 44 drives the four sets of connecting plates 45 to move, thereby causing the two sets of moving frames 3 to move. Adjusting the distance between the two sets of moving frames 3 allows the moving frame 3 to drive the fixing mechanism 5 set on it to move, which is convenient for fixing pipes of different lengths.

[0036] Two sets of limiting rods 43 are symmetrically fixedly installed on opposite sides of the two sets of bases 2, and two sets of movable plates 44 are slidably installed on the outer walls of the two sets of limiting rods 43.

[0037] In this embodiment, two sets of limiting rods 43 limit the two sets of moving plates 44, so that the two sets of moving plates 44 can move when the bidirectional threaded rod 41 rotates.

[0038] The base plate 1 has sliding grooves on both sides, and two sets of sliders 9 are slidably installed inside the two sets of sliding grooves. One side of each of the four sets of sliders 9 is fixedly connected to one of the four sets of connecting plates 45.

[0039] In this embodiment, when the four sets of connecting plates 45 move, they will drive the slider 9 fixedly connected to them to move inside the slide groove, which helps to improve the stability of the four sets of connecting plates 45 when moving, thereby improving the stability of the two sets of moving frames 3.

[0040] The fixing mechanism 5 includes a rotating rod 51, three sets of mounting slots, three sets of springs 52, three sets of fixing blocks 53, and six sets of limiting blocks 54. The rotating rod 51 is rotatably mounted on one side of the movable frame 3. The three sets of mounting slots are arranged in a circular array on the outer wall of the rotating rod 51. The three sets of springs 52 are respectively fixedly mounted inside the three sets of mounting slots. One end of each set of springs 52 is fixedly connected to one of the three sets of fixing blocks 53, and one side of each set of fixing blocks 53 is inclined.

[0041] In this embodiment, since one side of each of the three sets of fixing blocks 53 is inclined, when fixing the pipe, the two ends of the pipe are aligned with the two sets of fixing mechanisms 5, and then the moving mechanism 4 drives the two sets of fixing mechanisms 5 to move. After the fixing block 53 is subjected to force, it will cause the spring 52 to tighten. The fixing block 53 will move towards the inside of the mounting groove. When the inner wall of the pipe covers the fixing mechanism 5, under the action of the spring 52, the three sets of fixing blocks 53 will fit against the inner wall of the pipe to fix the pipe.

[0042] The rotating rod 51 is connected to the two sides of the three sets of mounting slots and has a limit groove. The six sets of limit blocks 54 are slidably installed inside the six sets of limit grooves, and the six sets of limit blocks 54 are fixedly connected to the two sides of the three sets of fixing blocks 53 respectively.

[0043] In this embodiment, when the fixing block 53 moves, it will cause the two sets of limiting blocks 54 connected to it to slide inside the limiting groove, which helps to improve the stability of the fixing block 53 and can prevent the fixing block 53 from falling off from the inside of the mounting groove.

[0044] One end of one set of rotating rods 51 passes through the movable frame 3 and is fixedly connected to the driven gear 10. A second drive motor 11 is fixedly installed on one side of the movable frame 3. A drive gear 12 is fixedly sleeved on the outer wall of the output shaft of the second drive motor 11. The drive gear 12 meshes with the driven gear 10.

[0045] In this embodiment, the output shaft of the second drive motor 11 drives the drive gear 12 to rotate, the drive gear 12 drives the driven gear 10 meshing with it to rotate, the driven gear 10 drives the rotating rod 51 connected to it to rotate, and with the cooperation of another set of rotating rods 51, the fixed pipe can be rotated to ensure the coating range.

[0046] The coating mechanism 7 includes a material conveying pipe 71, several sets of discharge pipes 72, several sets of solenoid valves 73, and several sets of nozzles 74. The material conveying pipe 71 is fixedly installed on the support frame 6. Several sets of discharge pipes 72 are fixedly connected to the outer wall of the material conveying pipe 71 at equal intervals. Several sets of nozzles 74 are respectively fixedly connected to the bottom end of several sets of discharge pipes 72. Several sets of solenoid valves 73 are respectively installed on several sets of discharge pipes 72.

[0047] In this embodiment, the material conveying pipe 71 is first connected to an external material conveying mechanism so that the paint enters the interior of the material conveying pipe 71. Then, the solenoid valve 73 is opened, and the paint is sprayed out through the discharge pipe 72 and the nozzle 74 to coat the outer wall of the pipe. It is worth noting that the solenoid valve 73 is opened at an appropriate position according to the length of the pipe, so that the nozzle 74 at the appropriate position can perform the operation.

[0048] In this application, the first drive motor 42 can be a servo motor of 60ST-M00630, the second drive motor 11 can be a brushless DC motor of 57BLDC-040, and the solenoid valve 73 can be a two-position two-way solenoid valve of 2W-160-15. The first drive motor 42, the second drive motor 11 and the solenoid valve 73 are all finished products in the prior art. Their installation method, working principle and wiring connection can be learned by purchasing the manual, and will not be described in detail here.

[0049] Working principle: When this utility model is used, the moving mechanism 4 is set at the bottom of the base plate 1, and the top of the base plate 1 is provided with a collection box 8. The collection box 8 is located directly below the nozzle 74, which can collect the spilled paint, prevent the spilled paint from polluting the surrounding environment and the equipment body, eliminate the need for manual cleaning of the spilled paint, ensure the normal operation of the equipment, and improve processing efficiency.

[0050] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An adjustable coating mechanism, characterized in that, include: The base plate (1) has two sets of bases (2) fixedly installed symmetrically at its bottom; The movable frame (3) is provided in two sets, and the two sets of movable frames (3) are symmetrically slidably arranged above the base plate (1); The moving mechanism (4) is located below the base plate (1) and is used to move the two sets of moving frames (3). The fixing mechanism (5) is provided in two sets, and the two sets of fixing mechanisms (5) are respectively set on two sets of movable frames (3) to fix the two ends of the pipe; A support frame (6) is fixedly installed on the top of the base plate (1), and a coating mechanism (7) is provided on the support frame (6) for coating the outer wall of the pipe. A material collection box (8) is set on top of a base plate (1) and is located below a coating mechanism (7). A backing plate (13) is fixedly installed on the back side of the base plate (1) behind the material collection box (8). Two sets of grooves are provided on one side of the backing plate (13). Inserts (14) are inserted into the interior of both sets of grooves, and one side of each set of inserts (14) is fixedly connected to the material collection box (8).

2. The adjustable coating mechanism according to claim 1, characterized in that: The moving mechanism (4) includes a bidirectional threaded rod (41), a first drive motor (42), two sets of limit rods (43), two sets of moving plates (44), and four sets of connecting plates (45). The bidirectional threaded rod (41) is rotatably mounted on the opposite side of the two sets of bases (2). One end of the bidirectional threaded rod (41) passes through one set of bases (2) and is fixedly connected to the first drive motor (42). The two sets of moving plates (44) are respectively threaded to the outer walls of the two ends of the bidirectional threaded rod (41). One side of the four sets of connecting plates (45) is fixedly connected to the two sides of the two sets of moving plates (44). The top of the four sets of connecting plates (45) is fixedly connected to the two sets of moving frames (3).

3. The adjustable coating mechanism according to claim 2, characterized in that: The two sets of limiting rods (43) are symmetrically fixedly installed on opposite sides of the two sets of bases (2), and the two sets of moving plates (44) are slidably installed on the outer walls of the two sets of limiting rods (43).

4. The adjustable coating mechanism according to claim 3, characterized in that: The base plate (1) has sliding grooves on both sides, and two sets of sliders (9) are slidably installed inside the two sets of sliding grooves. One side of each of the four sets of sliders (9) is fixedly connected to one of the four sets of connecting plates (45).

5. An adjustable coating mechanism according to claim 1, characterized in that: The fixing mechanism (5) includes a rotating rod (51), three sets of mounting slots, three sets of springs (52), three sets of fixing blocks (53) and six sets of limiting blocks (54). The rotating rod (51) is rotatably mounted on one side of the movable frame (3). The three sets of mounting slots are arranged in a circular array on the outer wall of the rotating rod (51). The three sets of springs (52) are respectively fixedly mounted inside the three sets of mounting slots. One end of the three sets of springs (52) is respectively fixedly connected to the three sets of fixing blocks (53), and one side of each of the three sets of fixing blocks (53) is inclined.

6. An adjustable coating mechanism according to claim 5, characterized in that: The rotating rod (51) is connected to the two sides of the three sets of mounting slots and has a limiting slot. The six sets of limiting blocks (54) are slidably installed inside the six sets of limiting slots, and the six sets of limiting blocks (54) are fixedly connected to the two sides of the three sets of fixing blocks (53).

7. An adjustable coating mechanism according to claim 6, characterized in that: One end of one of the rotating rods (51) passes through the movable frame (3) and is fixedly connected to the driven gear (10). A second drive motor (11) is fixedly installed on one side of the movable frame (3). A drive gear (12) is fixedly sleeved on the outer wall of the output shaft of the second drive motor (11). The drive gear (12) meshes with the driven gear (10).

8. An adjustable coating mechanism according to claim 1, characterized in that: The coating mechanism (7) includes a feeding pipe (71), several sets of discharge pipes (72), several sets of solenoid valves (73), and several sets of nozzles (74). The feeding pipe (71) is fixedly installed on the support frame (6). Several sets of discharge pipes (72) are fixedly connected to the outer wall of the feeding pipe (71) at equal intervals. Several sets of nozzles (74) are fixedly connected to the bottom end of several sets of discharge pipes (72). Several sets of solenoid valves (73) are respectively installed on several sets of discharge pipes (72).

Citation Information

Patent Citations

  • Spraying device for new material processing

    CN220716295U