Raw material bin with automatic sorting function
Patent Information
- Application Number
- CN202522212781.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-20
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-10-20
AI Technical Summary
[0003]筛分后需要人员单独对不同规格的颗粒原料移出,难以对多种规格的颗粒原料自动分流外排收集,分拣效率和便捷性欠佳;鉴于此,本申请提出了带自动分拣功能的原料仓,来解决上述存在的问题
[0019]1、通过设置的分拣仓、排料孔、L形排料管、U形支板、分级过滤导排组件和震动支撑组件配合,能够对颗粒原料多级过滤并向外自动分流外排收集,实现三级规格自动分拣收集的效果,无需人员后续单独将不同规格的颗粒原料分别移出,提高分拣效率和便捷性;
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Figure CN224641602U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of raw material sorting technology, specifically to a raw material warehouse with automatic sorting function. Background Technology
[0002] Before bagging, the raw materials for pet pellet food come in various sizes and require sorting to separate them for individual packaging. Currently, a simple sieving process using filter plates (screens) in the raw material silo is employed to differentiate between sizes. However, this method has the following shortcomings:
[0003] After screening, personnel need to individually remove granular raw materials of different sizes, making it difficult to automatically divert and collect granular raw materials of various sizes, resulting in poor sorting efficiency and convenience. In view of this, this application proposes a raw material silo with automatic sorting function to solve the above-mentioned problems. Utility Model Content
[0004] The purpose of this invention is to provide a raw material warehouse with automatic sorting function to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a raw material silo with automatic sorting function, comprising:
[0006] The sorting bin has openings at both the top and bottom.
[0007] The U-shaped support plate is in contact with the inner walls of both sides of the sorting bin. Discharge holes are provided on both inner walls of the U-shaped support plate and both inner walls of the sorting bin. There are two discharge holes on the right side of the U-shaped support plate and the right side of the sorting bin, and one discharge hole on the left side of the U-shaped support plate and the left side of the sorting bin. Adjacent discharge holes are connected.
[0008] The graded filter guide assembly is installed inside the U-shaped support plate;
[0009] The L-shaped discharge pipes are arranged in three sets at an angle and are fixedly connected to both sides of the sorting bin. There are two L-shaped discharge pipes on the right side. The three discharge holes on the outside of the sorting bin are connected to the ends of the corresponding L-shaped discharge pipes.
[0010] Connecting plate, attached to the bottom of the U-shaped support plate;
[0011] The vibration support assembly is fixedly installed between the bottom of the sorting bin and the bottom of the connecting plate. The vibration support assembly is used to vertically vibrate the U-shaped support plate. The graded filtration and discharge assembly is used to filter the granular raw materials in multiple stages and divert and discharge them outward when the U-shaped support plate is vertically vibrated. The three L-shaped discharge pipes are used to discharge the dispersed and separated granular raw materials. The three external receiving bins are set below the bottom of the corresponding L-shaped discharge pipes to receive the materials, so as to achieve the effect of automatic sorting and collection of three grades.
[0012] Preferably, the connecting plate is welded to the bottom of the U-shaped support plate.
[0013] Preferably, the connecting plate is detachably connected to the bottom of the U-shaped support plate.
[0014] Preferably, the top of the connecting plate is in movable contact with the bottom of the U-shaped support plate. Rectangular blocks are fixedly connected to both sides of the bottom of the U-shaped support plate. Rectangular sleeves with a sealing structure at the bottom are fixedly connected to both sides of the connecting plate. The rectangular sleeves are movably fitted onto the outside of the corresponding rectangular blocks. Two threaded grooves are opened at the bottom of the rectangular blocks. A knob-type bolt is threaded in the threaded groove. The knob-type bolt consists of a knob part and a stud section. The rectangular sleeves are movably fitted onto the corresponding two stud sections. Pull rings are fixedly connected to both sides of the top of the U-shaped support plate.
[0015] Preferably, the graded filter guide assembly includes two filter plates and an inclined guide plate. The two filter plates are obliquely and symmetrically fixedly connected between the inner walls of the two sides of the U-shaped support plate. The filter plates are provided with multiple filter holes, and the diameter of the filter holes located below is smaller than that of the filter holes located above. The inclined guide plate is obliquely and fixedly connected to the lower part between the inner walls of the two sides of the U-shaped support plate. The inclined guide plate is symmetrically arranged with the lower filter plate. The top right side of the inclined guide plate and the top right side of the upper filter plate are respectively aligned and connected with the corresponding right-side discharge hole. The left side of the middle filter plate is aligned and connected with the left-side discharge hole.
[0016] Preferably, the vibration support assembly includes a fixed plate, four vertical guide rods, four springs, a telescopic dustproof sleeve, a vibration plate, and a vertical vibration motor. The fixed plate is fixedly installed at the bottom of the sorting bin by multiple screws. The four vertical guide rods are rectangularly fixedly connected to the bottom of the connecting plate. The fixed plate is slidably sleeved on the four vertical guide rods. The four springs and the telescopic dustproof sleeve are all fixedly connected between the top of the fixed plate and the bottom of the connecting plate. The springs are movably sleeved on the corresponding vertical guide rods. All four springs are located inside the telescopic dustproof sleeve. The vibration plate is fixedly connected to the bottom end of the four vertical guide rods. The vertical vibration motor is fixedly installed on the top of the vibration plate.
[0017] Preferably, each of the four corners of the bottom of the sorting bin is fixedly connected with a support leg.
[0018] Compared with the prior art, the beneficial effects of this utility model are:
[0019] 1. Through the combination of sorting bins, discharge holes, L-shaped discharge pipes, U-shaped support plates, graded filter guide components and vibration support components, it can filter granular raw materials in multiple stages and automatically divert and discharge them to the outside for collection, achieving the effect of automatic sorting and collection of three specifications. There is no need for personnel to remove granular raw materials of different specifications separately afterward, which improves sorting efficiency and convenience.
[0020] 2. By using a rectangular clip, rectangular sleeve, threaded groove, knob-type bolt and pull ring in a different way, the U-shaped support plate can be easily disassembled and removed, which facilitates the subsequent disassembly, removal and cleaning of the filter plate, and improves the flexibility of use.
[0021] This utility model, through a series of structures, facilitates multi-stage filtration of granular raw materials and automatic diversion and external collection, achieving the effect of automatic sorting and collection of three-level specifications. It eliminates the need for personnel to separately remove granular raw materials of different specifications, thereby improving sorting efficiency and convenience. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the structure of the raw material warehouse with automatic sorting function proposed in Embodiment 1 of this utility model;
[0023] Figure 2 for Figure 1 A schematic diagram of the structure viewed from below;
[0024] Figure 3 This is a schematic diagram of the main sectional view of the raw material warehouse with automatic sorting function proposed in Embodiment 1 of this utility model;
[0025] Figure 4 This is a schematic diagram of the main cross-sectional structure of the raw material warehouse with automatic sorting function proposed in Embodiment 2 of this utility model;
[0026] Figure 5 for Figure 4 A magnified structural diagram of part A in the diagram.
[0027] In the diagram: 1. Sorting bin; 101. L-shaped discharge pipe; 2. U-shaped support plate; 201. Filter plate; 202. Inclined guide plate; 203. Discharge hole; 204. Pull ring; 3. Connecting plate; 301. Vertical guide rod; 302. Vibrating plate; 303. Spring; 304. Telescopic dustproof sleeve; 305. Fixing plate; 306. Vertical vibration motor; 4. Rectangular sleeve; 401. Knob bolt; 402. Rectangular clamping block. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] Example 1
[0030] like Figures 1 to 3 As shown, the raw material warehouse with automatic sorting function proposed in this embodiment includes:
[0031] Sorting bin 1 has openings at both the top and bottom; support legs are fixedly connected to the four corners of the bottom of sorting bin 1.
[0032] The U-shaped support plate 2 is in contact with the inner walls of both sides of the sorting bin 1. The U-shaped support plate 2 is also in contact with the inner walls of the front and rear sides of the sorting bin 1. Discharge holes 203 are provided on both sides of the inner walls of the U-shaped support plate 2 and both sides of the inner walls of the sorting bin 1. There are two discharge holes 203 on the right side of the U-shaped support plate 2 and the right side of the sorting bin 1, and one discharge hole 203 on the left side of the U-shaped support plate 2 and the left side of the sorting bin 1. Two adjacent discharge holes 203 are connected.
[0033] The graded filter guide assembly is installed inside the U-shaped support plate 2;
[0034] The L-shaped discharge pipes 101 are arranged in three sets at an angle and are fixedly connected to both sides of the sorting bin 1. There are two L-shaped discharge pipes 101 on the right side. The three discharge holes 203 on the outside of the sorting bin 1 are connected to the ends of the corresponding L-shaped discharge pipes 101.
[0035] Connecting plate 3 is connected to the bottom of U-shaped support plate 2;
[0036] The vibration support assembly is fixedly installed between the bottom of the sorting bin 1 and the bottom of the connecting plate 3. The vibration support assembly is used to vertically vibrate the U-shaped support plate 2. The graded filter and guide assembly is used to filter the granular raw materials in multiple stages and divert and guide them outward when the U-shaped support plate 2 is vertically vibrated. The three L-shaped discharge pipes 101 are used to discharge the dispersed and separated granular raw materials. The three external receiving bins are respectively set below the bottom of the corresponding L-shaped discharge pipes 101 to receive materials, so as to achieve the effect of automatic sorting and collection of three-level specifications.
[0037] Furthermore, the connecting plate 3 is welded to the bottom of the U-shaped support plate 2.
[0038] Furthermore, such as Figure 3As shown, the graded filter guide assembly includes two filter plates 201 and an inclined guide plate 202. The two filter plates 201 are obliquely and symmetrically fixed between the inner walls of the two sides of the U-shaped support plate 2. The filter plates 201 are provided with multiple filter holes. The diameter of the filter holes located below is smaller than that of the filter holes located above. The inclined guide plate 202 is obliquely and fixedly fixed between the lower part of the inner walls of the two sides of the U-shaped support plate 2. The inclined guide plate 202 and the filter plates 201 below are symmetrically arranged. The top right side of the inclined guide plate 202 and the top right side of the filter plates 201 above are respectively aligned and connected with the corresponding right discharge holes 203. The left side of the middle filter plate 201 is aligned and connected with the left discharge hole 203.
[0039] In this embodiment, two filter plates 201 and an inclined guide plate 202 work together. When the U-shaped support plate 2 vibrates vertically, it drives the two filter plates 201 and the inclined guide plate 202 to vibrate vertically as a whole. When the granular raw material is poured in, the vertically vibrating filter plates 201 vibrate and filter the granular raw material. The two filter plates 201 form a two-stage filtration of the granular raw material, so that larger granular raw materials are filtered to the top of the upper filter plate 201, medium-sized granular raw materials are filtered to the top of the lower filter plate 201, and smaller granular raw materials are filtered out through the middle filter plate 201 to the lower inclined guide plate 202. 2. The system achieves multi-stage filtration of granular raw materials and forms three specifications. By using the inclined arrangement of filter plate 201 and inclined guide plate 202, the granular raw materials can vibrate and slide along the lower side of the inclined surface under the action of vibration. The slidable granular raw materials are discharged into the L-shaped discharge pipe 101 through the corresponding discharge hole 203. A receiving bin is placed below the bottom of each L-shaped discharge pipe 101. The granular raw materials discharged through the L-shaped discharge pipe 101 fall and are collected into the corresponding receiving bin, realizing multi-stage filtration of granular raw materials and outward diversion and collection, achieving the effect of automatic sorting and collection of three specifications.
[0040] Furthermore, such as Figure 2 and 3 As shown, the vibration support assembly includes a fixed plate 305, four vertical guide rods 301, four springs 303, a telescopic dustproof sleeve 304, a vibration plate 302, and a vertical vibration motor 306. The fixed plate 305 is fixedly installed at the bottom of the sorting bin 1 by multiple screws. The four vertical guide rods 301 are rectangularly fixedly connected to the bottom of the connecting plate 3. The fixed plate 305 is slidably sleeved on the four vertical guide rods 301. The four springs 303 and the telescopic dustproof sleeve 304 are all fixedly connected between the top of the fixed plate 305 and the bottom of the connecting plate 3. The springs 303 are movably sleeved on the corresponding vertical guide rods 301. The four springs 303 are all located inside the telescopic dustproof sleeve 304. The vibration plate 302 is fixedly connected to the bottom of the four vertical guide rods 301. The vertical vibration motor 306 is fixedly installed on the top of the vibration plate 302.
[0041] In this embodiment, the top of the fixing plate 305 is provided with four vertical guide holes that are respectively slidably fitted to the outer side of the corresponding vertical guide rod 301, so as to allow the vertical guide rod 301 to pass through and guide it vertically.
[0042] In this embodiment, the fixed plate 305, four vertical guide rods 301, four springs 303, telescopic dustproof sleeve 304, vibrating plate 302, and vertical vibration motor 306 work together to start the vertical vibration motor 306 to generate vertical vibration force and drive the vibrating plate 302 to vibrate vertically. The vibrating plate 302 drives the connecting plate 3 to vibrate vertically through the four vertical guide rods 301. The connecting plate 3 continuously compresses and releases the springs 303 and the telescopic dustproof sleeve 304. The springs 303 provide elastic support for the connecting plate 3, providing it with the conditions for vertical vibration. The vertically vibrating connecting plate 3 drives the U-shaped support plate 2 to vibrate vertically.
[0043] It should be noted that the vertical vibration motor 306 preferably adopts the YZUL-10-4 series vibration motor. As for power supply, given that the feed raw material processing and sorting site is a feed production site with sufficient power supply measures and conditions, the vertical vibration motor 306 of this device is connected to the mains power on site and connected to the power input interface of the device through conventional power distribution devices such as circuit breakers and power modules (not marked in the figure) to form a complete power supply circuit. This power supply scheme is a conventional power distribution method for industrial equipment and a mature and well-known technical means, which will not be described in detail here.
[0044] This embodiment facilitates multi-stage filtration of granular raw materials and automatic diversion and collection, achieving the effect of automatic sorting and collection of three specifications. It eliminates the need for personnel to separately remove granular raw materials of different specifications, thereby improving sorting efficiency and convenience.
[0045] The usage method of this embodiment is as follows: When using the raw material silo with automatic sorting function, the vertical vibration motor 306 is started to generate vertical vibration force and drive the vibration plate 302 to vibrate vertically. The vibration plate 302 drives the connecting plate 3 to vibrate vertically through four vertical guide rods 301. The connecting plate 3 continuously compresses and releases the spring 303 and the telescopic dustproof sleeve 304. The spring 303 provides elastic support for the connecting plate 3, providing the conditions for vertical vibration. The vertically vibrating connecting plate 3 drives the U-shaped support plate 2 to vibrate vertically. When the U-shaped support plate 2 vibrates vertically, it drives the two filter plates 201 and the inclined guide plate 202 to vibrate vertically as a whole. When the granular raw material is poured in, the vertically vibrating filter plate 201 vibrates and filters the granular raw material. The two filter plates 201 form a double filtration of the granular raw material, so that the larger granular raw material is filtered to the top of the upper filter plate 201. Medium-sized granular materials are filtered at the top of the lower filter plate 201, while smaller granular materials are filtered through the middle filter plate 201 and onto the lower inclined guide plate 202. This achieves multi-stage filtration of the granular materials, resulting in three different sizes. Utilizing the inclined arrangement of the filter plate 201 and the inclined guide plate 202, the granular materials vibrate and slide along the lower side of the slope under vibration. The slidable granular materials are discharged through the corresponding discharge holes 203 into the L-shaped discharge pipe 101. A receiving bin is placed below the bottom of each L-shaped discharge pipe 101. The granular materials discharged through the L-shaped discharge pipe 101 fall and are collected in the corresponding receiving bin. This achieves multi-stage filtration of the granular materials and automatic outward diversion and collection, resulting in automatic sorting and collection of three sizes. This eliminates the need for personnel to separately remove granular materials of different sizes, improving sorting efficiency and convenience.
[0046] Example 2
[0047] Reference Figures 4 to 5 As shown, this embodiment differs from Embodiment 1 in that: the connecting plate 3 is detachably connected to the bottom of the U-shaped support plate 2, the top of the connecting plate 3 is in movable contact with the bottom of the U-shaped support plate 2, rectangular clamping blocks 402 are fixedly connected to both sides of the bottom of the U-shaped support plate 2, and rectangular clamping sleeves 4 with a bottom sealing structure are fixedly connected to both sides of the connecting plate 3. The rectangular clamping sleeves 4 are movably clamped onto the outside of the corresponding rectangular clamping blocks 402. The bottom of the rectangular clamping blocks 402 has two threaded grooves, and a knob bolt 401 is threadedly fitted in the threaded grooves. The knob bolt 401 consists of a knob part and a stud section. The rectangular clamping sleeve 4 is movably fitted onto the corresponding two stud sections. Pull rings 204 are fixedly connected to both sides of the top of the U-shaped support plate 2. The bottom of the rectangular clamping sleeve 4 has a reserved hole for the stud section of the knob bolt 401 to pass through.
[0048] This embodiment facilitates the disassembly and removal of the U-shaped support plate 2, thereby facilitating the subsequent disassembly, removal, and cleaning of the filter plate 201, and improving the flexibility of use.
[0049] The usage method of this embodiment is as follows: Unlike Embodiment 1, it also has the following functions: Utilizing the provided rectangular locking block 402, rectangular sleeve 4, threaded groove, knob bolt 401, and pull ring 204, the knob bolt 401 is threadedly connected and fixed to the rectangular locking block 402 through the corresponding threaded groove. The four knob bolts 401 support the two rectangular sleeves 4, thus achieving fixed support for the connecting plate 3. Subsequently, the knob bolt 401 can be rotated in the opposite direction to separate it from the corresponding threaded groove, releasing the locking of the rectangular locking block 402. Then, the two pull rings 204 can be pulled upwards to move the U-shaped support plate 2 upwards, and the U-shaped support plate 2 can be used to move the filter plate 201 out. This facilitates the subsequent disassembly, removal, and cleaning of the filter plate 201, providing convenience for subsequent disassembly and cleaning work and improving the flexibility of use.
[0050] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A raw material warehouse with automatic sorting function, including a sorting warehouse (1), characterized in that: include: The sorting bin (1) has openings at both the top and bottom; The U-shaped support plate (2) is in contact with the inner walls of both sides of the sorting bin (1). Discharge holes (203) are provided on both sides of the inner walls of the U-shaped support plate (2) and the inner walls of both sides of the sorting bin (1). There are two discharge holes (203) on the right side of the U-shaped support plate (2) and the right side of the sorting bin (1), and one discharge hole (203) on the left side of the U-shaped support plate (2) and the left side of the sorting bin (1). The two adjacent discharge holes (203) are connected. The graded filter guide assembly is installed inside the U-shaped support plate (2); The L-shaped discharge pipes (101) are arranged in three groups at an angle and are fixedly connected to both sides of the sorting bin (1). There are two L-shaped discharge pipes (101) on the right side. The three discharge holes (203) on the outside of the sorting bin (1) are connected to the ends of the corresponding L-shaped discharge pipes (101). The connecting plate (3) is connected to the bottom of the U-shaped support plate (2); The vibration support assembly is fixedly installed between the bottom of the sorting bin (1) and the bottom of the connecting plate (3).
2. The raw material silo with automatic sorting function according to claim 1, characterized in that: The connecting plate (3) is welded to the bottom of the U-shaped support plate (2).
3. The raw material silo with automatic sorting function according to claim 1, characterized in that: The connecting plate (3) is detachably connected to the bottom of the U-shaped support plate (2).
4. The raw material silo with automatic sorting function according to claim 3, characterized in that: The top of the connecting plate (3) is in contact with the bottom of the U-shaped support plate (2). Rectangular blocks (402) are fixedly connected to both sides of the bottom of the U-shaped support plate (2). Rectangular sleeves (4) with a sealing structure at the bottom are fixedly connected to both sides of the connecting plate (3). The rectangular sleeves (4) are movably fitted on the outside of the corresponding rectangular blocks (402). Two threaded grooves are opened at the bottom of the rectangular blocks (402). A knob bolt (401) is threaded in the threaded groove. The knob bolt (401) consists of a knob part and a stud section. The rectangular sleeves (4) are movably fitted on the corresponding two stud sections. Pull rings (204) are fixedly connected to both sides of the top of the U-shaped support plate (2).
5. The raw material silo with automatic sorting function according to claim 1, characterized in that: The graded filter guide assembly includes two filter plates (201) and an inclined guide plate (202). The two filter plates (201) are obliquely and symmetrically fixed between the inner walls of the two sides of the U-shaped support plate (2). The filter plates (201) are provided with multiple filter holes. The diameter of the filter hole located below is smaller than that of the filter hole located above. The inclined guide plate (202) is obliquely and fixedly fixed between the lower part of the inner walls of the two sides of the U-shaped support plate (2). The inclined guide plate (202) is symmetrically arranged with the filter plate (201) below. The top right side of the inclined guide plate (202) and the top right side of the filter plate (201) above are respectively aligned and connected with the corresponding right discharge hole (203). The left side of the middle filter plate (201) is aligned and connected with the left discharge hole (203).
6. The raw material silo with automatic sorting function according to claim 1, characterized in that: The vibration support assembly includes a fixed plate (305), four vertical guide rods (301), four springs (303), a telescopic dustproof sleeve (304), a vibration plate (302), and a vertical vibration motor (306). The fixed plate (305) is fixedly installed at the bottom of the sorting bin (1) by multiple screws. The four vertical guide rods (301) are fixedly connected to the bottom of the connecting plate (3) in a rectangular shape. The fixed plate (305) is slidably sleeved on the four vertical guide rods (301). The four springs (303) and the telescopic dustproof sleeve (304) are all fixedly connected between the top of the fixed plate (305) and the bottom of the connecting plate (3). The springs (303) are movably sleeved on the corresponding vertical guide rods (301). The four springs (303) are all located inside the telescopic dustproof sleeve (304). The vibration plate (302) is fixedly connected to the bottom of the four vertical guide rods (301). The vertical vibration motor (306) is fixedly installed on the top of the vibration plate (302).
7. The raw material silo with automatic sorting function according to claim 1, characterized in that: The sorting bin (1) has four fixed support legs at the bottom corners.