A ball head pull rod detection device
Patent Information
- Application Number
- CN202521949158.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-10
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-09-10
AI Technical Summary
现有技术中,球头拉杆的外观检测采用在输送流水线上设置检测相机的方式,然而,球头拉杆的检测过程中,还需工作人员调整球头拉杆的位置从而对球头拉杆的不同部位进行外观检测,影响检测效率,此外,球头拉杆表面常常存在油污和灰尘,这些污渍会严重影响视觉检测的准确性
[0019] 1. The ball joint rod is sequentially conveyed to the inlet lifting mechanism and the inlet transfer mechanism through the inlet processing mechanism. The inlet lifting mechanism is used to clamp the ball joint rod and lift it to the air blowing side of the inlet degreasing mechanism. The inlet degreasing mechanism effectively removes oil and dust from the surface of the ball joint rod by blowing air, completing the cleaning treatment before the ball joint rod is inspected, and ensuring the accuracy of visual inspection.
Smart Images

Figure CN224641678U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automotive parts testing technology, and in particular to a ball joint rod testing device. Background Technology
[0002] In automobile production, the ball joint is a crucial component. It consists of a shaft and a ball end formed at the end of the shaft, and requires visual inspection after production. Current technology uses inspection cameras on the conveyor line for visual inspection of ball joints. However, this process requires operators to adjust the position of the ball joint to inspect different parts, impacting inspection efficiency. Furthermore, the surface of the ball joint often contains oil and dust, which severely affects the accuracy of visual inspection. Utility Model Content
[0003] The purpose of this invention is to provide a ball joint rod testing device to address the shortcomings of the aforementioned technologies. This testing device achieves efficient automatic testing by systematically transferring the ball joint rod to each testing station, eliminating the need for manual intervention, avoiding the impact of oil and dust on testing accuracy, and improving testing efficiency.
[0004] To solve the above-mentioned technical problems, the technical solution of this utility model is: a ball joint rod testing device, comprising:
[0005] The incoming material processing mechanism includes an incoming material frame, and an incoming material conveyor, an incoming material lifting mechanism, an incoming material degreasing mechanism, and an incoming material transfer mechanism mounted on the incoming material frame. The incoming material conveyor is used to receive the ball joint rod and transport it sequentially to the incoming material lifting mechanism and the incoming material transfer mechanism. The incoming material lifting mechanism is used to clamp the ball joint rod and lift it to the incoming material degreasing mechanism or lower it to the incoming material conveyor. The incoming material degreasing mechanism is used to blow oil off the ball joint rod.
[0006] A progressive detection and feeding mechanism includes a detection frame, two feeding support assemblies mounted on the detection frame, a rod end detection mechanism, a rod body detection mechanism, and a connecting rod detection mechanism. The detection frame has a through-space for accommodating the two oppositely arranged feeding support assemblies. Each feeding support assembly has a feeding platform and several adjustment platforms spaced apart along its length on its support side. The incoming material transfer mechanism moves the ball joint rod on the incoming material conveyor to the feeding station formed by the two feeding platforms. Two symmetrically arranged support rollers are pivotally connected to the adjustment platform. The adjustment station formed by the two support rollers on the adjustment platform is used to support the end of the ball joint rod. The feeding support assembly is equipped with a progressive drive assembly for sending the ball joint rod to the next adjustment station. The two support rollers on the adjustment platform are connected by a first synchronous belt, and the support rollers on two adjacent adjustment platforms are connected by a second synchronous belt. The feeding support assembly is equipped with an adjustment motor, and the adjustment motor is connected to the corresponding support roller by a third synchronous belt.
[0007] The rod end inspection mechanism performs visual inspection on the end of the ball joint rod at the feeding station, the rod body inspection mechanism performs visual inspection on the rod body of the ball joint rod at the feeding station, and the connecting rod inspection mechanism performs visual inspection on the appearance of the ball joint rod at the adjustment station.
[0008] Preferably, at least one of the two feeding support assemblies is provided with an adjustable spacing translation device, which drives the corresponding feeding support assembly to move horizontally relative to the detection frame, so as to adapt the spacing between the two feeding support assemblies to the length of the ball joint rod.
[0009] Preferably, the feeding support assembly includes a feeding stand, a feeding plate, a feeding lifting device, and a support plate. The feeding stand is disposed inside the testing frame. The translation end of the adjustment spacing translation device is connected to the corresponding feeding stand. The feeding lifting device is disposed on the feeding stand to drive the feeding plate to move up and down relative to the feeding stand. The support plate is the support side of the feeding support assembly and is fixedly connected to the inner wall of the feeding plate.
[0010] Preferably, the progressive drive assembly includes a stroke plate, a stroke translation device, a progressive plate, and a progressive lifting device. The stroke translation device is disposed on the feeding plate to drive the stroke plate to move horizontally relative to the feeding plate. The stroke plate translates along the length direction of the support plate. The progressive lifting device is disposed on the stroke plate to drive the progressive plate to move up and down relative to the stroke plate. The progressive plate is provided with a plurality of support frames arranged at intervals along its length direction. The support frames are spaced apart from the feeding station and the adjustment station. The distance between two adjacent support frames is equal to the distance between two adjacent adjustment stations. The support frames are used to support the end of the ball joint rod.
[0011] Preferably, the two rod end detection mechanisms are respectively arranged on the sides of the two feeding tables. The rod end detection mechanism includes a rod end detection frame, a rod end visual inspection device, and a rod end lighting device. The detection end of the rod end visual inspection device and the lighting side of the rod end lighting device are both facing the end of the corresponding ball joint rod.
[0012] Preferably, the shaft inspection mechanism includes a shaft inspection frame, a shaft movable frame, a shaft visual inspection device and a shaft lighting device arranged opposite to each other on the shaft movable frame, and a shaft inspection translation device for driving the shaft movable frame to translate. The shaft movable frame is inclined relative to the shaft inspection frame. The shaft movable frame and the shaft end inspection mechanism are spaced apart. The inspection end of the shaft visual inspection device and the lighting side of the shaft lighting device are arranged opposite to each other and both face the shaft of the ball-end tie.
[0013] Preferably, the link detection mechanism includes a link detection frame, a link visual detection device, and a link lighting device. The detection end of the link visual detection device and the lighting side of the link lighting device are offset and both face the shaft of the ball joint.
[0014] Preferably, the working surface of the material conveyor is provided with a plurality of material placement racks arranged at intervals along the conveying direction of the material conveyor. The material placement racks are for horizontal placement of tie rod workpieces. A first sensing device is provided on the material frame relative to the material lifting mechanism, and a second sensing device is provided on the material frame relative to the material transfer mechanism. Both the first sensing device and the second sensing device are used to sense the ball-end tie rods on the corresponding material placement racks.
[0015] Preferably, the material lifting mechanism includes a material lifting device, a clamping mounting plate, two clamping frames arranged opposite to each other on the clamping mounting plate, two opening and closing translation devices, two clamping members, and two docking rotation devices. The material lifting device drives the clamping mounting plate to move up and down. The opening and closing translation devices are disposed on the clamping mounting plate to drive the corresponding clamping frames to move horizontally. The docking rotation devices are disposed on the clamping frames to drive the corresponding clamping members to rotate. The clamping members are pivotally connected to the clamping frames. The docking rotation devices are offset from the clamping members, and the docking rotation devices are connected to the clamping members via a fourth synchronous belt.
[0016] The incoming material degreasing mechanism includes a degreasing mounting frame and an air blowing device disposed on the degreasing mounting frame. The air blowing device is located above the incoming material conveyor, and the air blowing side of the air blowing device extends along the width direction of the incoming material conveyor. The air blowing device is used to blow air onto the ball joint rods held by the two clamping members.
[0017] Preferably, the material transfer mechanism includes a transfer mounting frame, a transfer translation device, a transfer lifting device, and a transfer clamping device. The transfer translation device is disposed on the transfer mounting frame to drive the transfer lifting device to move horizontally. The transfer lifting device is disposed on the translation end of the transfer translation device to drive the transfer clamping device to move up and down. The transfer clamping device is used to clamp the ball joint rod on the material conveyor.
[0018] Compared with the prior art, the beneficial effects of this utility model are:
[0019] 1. The ball joint rod is sequentially conveyed to the inlet lifting mechanism and the inlet transfer mechanism through the inlet processing mechanism. The inlet lifting mechanism is used to clamp the ball joint rod and lift it to the air blowing side of the inlet degreasing mechanism. The inlet degreasing mechanism effectively removes oil and dust from the surface of the ball joint rod by blowing air, completing the cleaning treatment before the ball joint rod is inspected, and ensuring the accuracy of visual inspection.
[0020] 2. The incoming material transfer mechanism transfers the cleaned ball joint rods to the progressive inspection and feeding mechanism for different types of visual inspection. The rod end inspection mechanism and the rod body inspection mechanism respectively perform visual inspection on the ends and bodies of the ball joint rods placed at the feeding stations formed by the two feeding tables. The progressive inspection and feeding mechanism sends the ball joint rods to the next adjustment station through the progressive drive component, realizing progressive feeding of multiple ball joint rods. During this process, the two support rollers of each adjustment station of the feeding support component rotate synchronously using synchronous belt drive, so that the ball joint rods placed at the adjustment station rotate smoothly. This allows the linkage inspection mechanism to perform a more comprehensive visual inspection of the overall shape of the ball joint rods. This inspection equipment achieves efficient automatic inspection by orderly transferring the ball joint rods to each inspection station, without manual intervention, avoiding the impact of oil and dust on the inspection accuracy, and improving inspection efficiency. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the detection device in the embodiment. Figure 1 .
[0022] Figure 2 This is a schematic diagram of the detection device in the embodiment. Figure 2 .
[0023] Figure 3 This is a cross-sectional view of the material handling mechanism in the embodiment. Figure 1 .
[0024] Figure 4 This is a cross-sectional view of the material handling mechanism in the embodiment. Figure 2 .
[0025] Figure 5 This is a schematic diagram of the progressive detection and feeding mechanism in the embodiment.
[0026] Figure 6 This is a cross-sectional view of the progressive detection and feeding mechanism in the embodiment.
[0027] Figure 7 This is a cross-sectional view of the progressive drive component and the feeding support component in the embodiment.
[0028] Figure 8 This is a schematic diagram of the feeding support component in the embodiment.
[0029] Figure 9 This is a schematic diagram of the progressive driving component in the embodiment.
[0030] Figure 10 This is a schematic diagram of the good product discharge mechanism in the embodiment.
[0031] Figure 11 This is a cross-sectional view of the defective product discharge mechanism in the embodiment.
[0032] Figure 12 This is a schematic diagram of the structure of the ball joint rod detected by the detection device in the embodiment.
[0033] In the diagram: 1. Incoming material handling mechanism; 11. Incoming material frame; 1101. First sensing device; 1102. Second sensing device; 1103. Incoming material protective cover; 12. Incoming material conveyor; 1201. Incoming material placement rack; 13. Incoming material lifting mechanism; 131. Incoming material lifting device; 132. Clamping mounting plate; 133. Clamping frame; 134. Opening and closing translation device; 135. Clamping component; 136. Docking and rotating device; 1301. Fourth synchronous belt connection; 1302. Docking synchronous belt pulley; 14. Incoming material degreasing mechanism; 141. Degreasing mounting frame; 142. Air blowing device; 15. Incoming material... Material transfer mechanism; 151. Transfer mounting frame; 152. Transfer translation device; 153. Transfer lifting device; 154. Transfer clamping device; 16. Oil collection device; 161. Oil collection tank; 162. Cleaning roller; 163. Squeeze roller; 2. Progressive detection and feeding mechanism; 21. Detection frame; 2101. Working space; 2102. Controller; 22. Feeding support assembly; 221. Feeding stand; 222. Feeding plate; 223. Feeding lifting device; 224. Support plate; 23. Rod end detection mechanism; 231. Rod end detection frame; 232. Rod end visual inspection device; 233 24. Pole end lighting device; 24. Pole body inspection mechanism; 241. Pole body inspection frame; 242. Pole body movable frame; 243. Pole body visual inspection device; 244. Pole body lighting device; 245. Pole body inspection translation device; 25. Connecting rod inspection mechanism; 251. Connecting rod inspection frame; 252. Connecting rod visual inspection device; 253. Connecting rod lighting device; 201. Feeding table; 202. Adjusting table; 203. Support groove; 204. Support roller; 205. First synchronous belt; 206. Support synchronous belt pulley; 207. Second synchronous belt; 208. Linkage synchronous belt pulley; 209. Adjusting motor; 210. Third synchronous belt; 211. Active synchronous belt pulley; 212. Adjustable spacing translation device; 213. Guide telescopic device; 214. Push plate; 3. Progressive drive assembly; 301. Support frame; 31. Stroke plate; 32. Stroke translation device; 33. Progressive plate; 34. Progressive lifting device; 4. Discharge mounting frame; 401. Discharge translation device; 402. Discharge lifting device; 403. Discharge clamping device; 5. Good product discharge mechanism; 6. Defective product discharge mechanism; 7. Receiving box; 8. Lifting blocking cylinder; 801. Stop block; 9. Ball head tie rod; 91. Rod body; 92. Ball head end. Detailed Implementation
[0034] The present invention will be further described below with reference to the embodiments and accompanying drawings.
[0035] refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 A ball joint tie rod testing device includes an incoming material processing mechanism 1 and a progressive testing and feeding mechanism 2. The incoming material processing mechanism 1 includes an incoming material frame 11, an incoming material conveyor 12, an incoming material lifting mechanism 13, an incoming material degreasing mechanism 14, and an incoming material transfer mechanism 15, all mounted on the incoming material frame 11. The incoming material conveyor 12 is a plate conveyor. Several incoming material placement racks 1201 are arranged at intervals along the conveying direction of the incoming material conveyor 12 on the working surface of the incoming material conveyor 12. The upper parts of both sides of the incoming material placement rack 1201 have V-shaped slots, which allow the tie rod workpieces to be placed horizontally on the incoming material placement rack 1201. The incoming material conveyor 12 receives the ball joint tie rod 9 and transports the ball joint tie rod 9 to the incoming material lifting mechanism 13 and the incoming material transfer mechanism 15 in sequence. The incoming material frame 11 is provided with a first sensing device 1101 relative to the incoming material lifting mechanism 13, and the incoming material frame 11 is provided with a second sensing device 1102 relative to the incoming material transfer mechanism 15. Both the first sensing device 1101 and the second sensing device 1102 are used to sense the ball joint rod 9 on the corresponding incoming material placement rack 1201. Both the first sensing device 1101 and the second sensing device 1102 can be through-beam sensors to realize that the ball joint rod 9 stops at fixed points at the incoming material lifting mechanism 13 and the incoming material transfer mechanism 15, respectively.
[0036] The material receiving frame 11 is covered with a material receiving protective cover 1103. The material receiving lifting mechanism 13, the material receiving degreasing mechanism 14, and the material receiving transfer mechanism 15 are all located inside the material receiving protective cover 1103. The material receiving lifting mechanism 13 includes a material receiving lifting device 131, a clamping mounting plate 132, two clamping frames 133 arranged opposite to each other on the clamping mounting plate 132, two opening and closing translation devices 134, two clamping parts 135, and two docking rotation devices 136. The material receiving lifting device 131 is set on the inner wall of the material receiving protective cover 1103 to drive the clamping. The mounting plate 132 moves up and down. The material lifting device 131 is a telescopic cylinder or an electric slide. The opening and closing translation device 134 is set on the clamping mounting plate 132 to drive the corresponding clamping frame 133 to move horizontally. The opening and closing translation device 134 is a telescopic cylinder or an electric slide. The docking rotation device 136 is set on the clamping frame 133 to drive the corresponding clamping member 135 to rotate. The docking rotation device 136 is a rotary motor. The clamping member 135 is pivotally connected to the clamping frame 133. The docking rotation device 136 and the clamping member 135 are offset from each other. The docking rotation device 136 and the clamping member 135 are connected by a fourth synchronous belt 1301. The rotating shaft of the docking rotation device 136 and the pivot shaft of the clamping member 135 are located on the same side and both include docking synchronous belt pulleys 1302 for the fourth synchronous belt to engage. Preferably, the two docking rotation devices 136 are located on one side of the clamping mounting plate 132. One docking rotation device 136 is connected to the clamping member 135 on the same side by a fourth synchronous belt 1301, and the other docking rotation device 136 is connected to the clamping member 135 on the other side. The two clamping and mounting frames are connected by a fourth synchronous belt 1301, and the shaft of another docking rotating device 136 is sleeved and slidably engaged with the clamping frame 133 on the other side, thereby guiding the clamping and mounting frame on the other side to move horizontally. The two opening and closing translation devices 134 respectively control the two clamping frames 133 to move horizontally along the length direction of the clamping and mounting plate 132, so that the two clamping parts 135 cooperate with each other to clamp the ball head tie rod 9. The material lifting mechanism 13 is used to clamp the ball head tie rod 9 and lift the ball head tie rod 9 to the material degreasing mechanism 14 or lower it to the material conveyor 12.
[0037] The incoming material degreasing mechanism 14 includes a degreasing mounting frame 141 and an air blowing device 142 disposed on the degreasing mounting frame 141. The air blowing device 142 is located above the incoming material conveyor 12. The air blowing device 142 is an air blowing nozzle. The air blowing side of the air blowing device 142 extends along the width direction of the incoming material conveyor 12 so that an air curtain is formed on the air blowing side of the air blowing device 142.
[0038] When the incoming material conveyor 12 delivers the ball-head tie rod 9 to the incoming material lifting mechanism 13, the first sensing device 1101 senses the ball-head tie rod 9 on the incoming material placement rack 1201, the incoming material conveyor 12 stops, and the incoming material lifting device 131 drives the clamping mounting plate 132 to move downward. The two opening translation devices cooperate to adjust the distance between the two clamping frames 133, so that the two clamping pieces 135 are located at the two ends of the corresponding ball-head tie rod 9 and clamp the ball-head tie rod 9. After that, the incoming material lifting mechanism... Device 131 drives the clamping mounting plate 132 to move upward, so that the height position of the ball joint rod 9 corresponds to the air blowing side of the air blowing device 142. The incoming material degreasing mechanism 14 blows air to remove oil from the ball joint rod 9 held by the two clamping members 135 through the air blowing device 142. During this process, the two docking rotating devices 136 rotate synchronously, so that the two clamping members 135 drive the ball joint rod 9 to rotate, so that the air blowing device 142 can more comprehensively blow air to remove oil from the outer surface of the ball joint rod 9. The incoming material degreasing mechanism 14 effectively removes oil and dust from the surface of the ball joint rod 9 by blowing air, completing the cleaning treatment of the ball joint rod 9 before inspection and ensuring the accuracy of visual inspection. Preferably, the receiving frame 11 is also equipped with an oil collection device 16 corresponding to the receiving oil removal mechanism 14. The oil collection device 16 includes an oil collection bin 161, a cleaning roller 162 driven by a rotary motor, and a squeezing roller 163. The cleaning roller 162 is covered with a sponge layer. The cleaning roller 162 abuts against the ball joint rod 9 in the air blowing oil removal process to adsorb the oil stains blown off the ball joint rod 9. The cleaning roller 162 and the squeezing roller 163 cooperate with each other to squeeze out the oil stains and collect them in the oil collection bin 161 and discharge them for recycling. After the ball joint rod 9 has completed the cleaning process, the receiving lifting mechanism 13 puts the ball joint rod 9 back onto the receiving placement rack 1201 of the receiving conveyor 12. The first sensing device 1101 senses the ball joint rod 9 on the receiving placement rack 1201 again, and the receiving conveyor 12 starts to transport the ball joint rod 9 to the receiving transfer mechanism 15.
[0039] The material transfer mechanism 15 includes a transfer mounting frame 151, a transfer translation device 152, a transfer lifting device 153, and a transfer clamping device 154. The transfer mounting frame 151 is mounted on the material receiving frame 11. The transfer translation device 152 is mounted on the transfer mounting frame 151 to drive the transfer lifting device 153 to move horizontally. The transfer translation device 152 is a telescopic cylinder or an electric slide. The transfer lifting device 153 is mounted on the translation end of the transfer translation device 152 to drive the transfer clamping device 154 to move up and down. The transfer lifting device 153 is a telescopic cylinder or an electric slide. The transfer clamping device 154 is used to clamp the ball joint rod 9 on the material receiving conveyor 12. The transfer clamping device 154 is a pneumatic gripper.
[0040] When the incoming material conveyor 12 delivers the ball-head pull rod 9 to the incoming material transfer mechanism 15, the second sensing device 1102 senses the ball-head pull rod 9 on the incoming material placement rack 1201, the incoming material conveyor 12 stops, and the transfer translation device 152 and the transfer lifting device 153 cooperate to adjust the position of the transfer clamping device 154, thereby transferring the cleaned ball-head pull rod 9 to the progressive detection feeding mechanism 2 for different types of visual inspection. During this process, after the second sensing device 1102 senses that the corresponding ball-head pull rod 9 on the incoming material placement rack 1201 has been removed, the incoming material conveyor 12 starts to send the next ball-head pull rod 9 to the incoming material transfer mechanism 15.
[0041] refer to Figures 5 to 9 The progressive detection and feeding mechanism 2 includes a detection frame 21, two feeding support assemblies 22 arranged opposite to each other, two rod end detection mechanisms 23 arranged opposite to each other, a rod body 91 detection mechanism 24, and two connecting rod detection mechanisms 25 arranged at intervals. The detection frame 21 is provided with an active space 2101 for accommodating the two feeding support assemblies 22. The supporting side of the feeding support assembly 22 is provided with a feeding platform 201 and a number of adjustment platforms 202 spaced apart along its length. The feeding platform 201 and the adjustment platforms 202 are both used to support the rod body 91 of the ball head tie rod 9. The feeding platform 201 has a groove to support the rod body 91 of the ball head tie rod 9. Preferably, one of the feeding support components 22 is fixedly connected to the inside of the testing frame 21, and the other feeding support component 22 is slidably connected to the inside of the testing frame 21 and is provided with an adjustable spacing translation device 212. The adjustable spacing translation device 212 is a telescopic cylinder or an electric push rod. The adjustable spacing translation device 212 drives the corresponding feeding support component 22 to move horizontally relative to the testing frame 21 so as to match the spacing between the two feeding support components 22 with the length of the ball joint rod 9.
[0042] Two rod end detection mechanisms 23 are respectively set on the sides of the two feeding stations 201. The rod end detection mechanism 23 includes a rod end detection frame 231, a rod end vision detection device 232, and a rod end lighting device 233. The rod end vision detection device 232 is a detection camera. The rod end lighting device 233 consists of several lighting lamps arranged in a ring array. The detection end of the rod end vision detection device 232 and the illumination side of the rod end lighting device 233 are both facing the end of the corresponding ball joint rod 9. The rod end detection mechanism 23 performs visual inspection on the end of the ball joint rod 9 on the feeding station.
[0043] The pole body 91 inspection mechanism 24 includes a pole body 91 inspection frame 241, a pole body 91 movable frame 242, a pole body 91 visual inspection device 243 and a pole body 91 lighting device 244 arranged opposite to each other on the pole body 91 movable frame 242, and a pole body 91 inspection translation device 245. The pole body 91 inspection translation device 245 is mounted on the pole body 91 inspection frame 241 to drive the pole body 91 movable frame 242 to translate. The pole body 91 inspection translation device 245 is a telescopic cylinder or an electric slide. The pole body 91 movable frame 242 is positioned relative to the pole body. The inspection frame 241 is tilted so that the movable frame 242 of the rod body 91 and the rod end inspection mechanism 23 are spaced apart to avoid the rod end inspection mechanism 23. The visual inspection device 243 of the rod body 91 is an inspection camera, and the lighting device 244 of the rod body 91 is a lighting lamp. The inspection end of the visual inspection device 243 of the rod body 91 and the lighting side of the lighting device 244 of the rod body 91 are arranged opposite to each other and both face the rod body 91 of the ball head tie rod 9. The inspection mechanism 24 of the rod body 91 performs visual inspection on the rod body 91 of the ball head tie rod 9 at the feeding station.
[0044] The incoming material transfer mechanism 15 transfers the ball joint rod 9 on the incoming material conveyor 12 to the feeding station formed by the two feeding tables 201. The incoming material transfer mechanism 15 uses the rod end detection mechanism 23 and the rod body 91 detection mechanism 24 to perform visual inspection on the end of the ball joint rod 9 and the rod body 91 placed on the feeding station formed by the two feeding tables 201, respectively.
[0045] The feeding support assembly 22 includes a feeding stand 221, a feeding plate 222, a feeding lifting device 223, and a support plate 224. The translation end of the adjustable spacing translation device 212 is connected to the corresponding feeding stand 221. The feeding lifting device 223 is mounted on the feeding stand 221 to drive the feeding plate 222 to move up and down relative to the feeding stand 221. The feeding lifting device 223 is a telescopic cylinder or an electric push rod. The support plate 224 is the support side of the feeding support assembly 22 and is fixedly connected to the inner wall of the feeding plate 222. At least one of the two support plates 224 is provided with a guiding telescopic device 213, which corresponds to the ball end 92 of the ball joint rod 9. The guiding telescopic device 213 is a telescopic cylinder, and the telescopic end of the guiding telescopic device 213 is provided with a push plate 214, which corresponds to the feeding table 201. When the ball joint rod 9 is placed on the feeding station, the guiding telescopic device 213 drives the push plate 214 to push the ball joint rod 9, ensuring the consistency of the ball joint rod 9 on the feeding station.
[0046] Two symmetrically arranged support rollers 204 are pivotally connected to the adjustment platform 202. The adjustment position formed by the two support rollers 204 on the adjustment platform 202 is used to support the end of the ball joint rod 9. The two support rollers 204 on the adjustment platform 202 are connected by a first synchronous belt 205. The pivot of each of the two support rollers 204 on the adjustment platform 202 includes a support synchronous belt pulley 206 for the first synchronous belt 205 to be fitted. The support rollers 204 on two adjacent adjustment platforms 202 are connected by a second synchronous belt 207. The pivot of each feeding support assembly 202 includes a linkage synchronous belt pulley 208 for the second synchronous belt 207 to be fitted. The linkage synchronous belt pulley 208 and the corresponding support synchronous belt pulley 206 are coaxial and spaced apart. The feeding support assembly 22 is equipped with an adjustment motor 209. The adjustment motor 209 and the corresponding support roller 204 are connected by a third synchronous belt 210. The rotating shaft of the adjustment motor 209 and the pivot of the corresponding support roller 204 both include a drive synchronous belt pulley 211 for the third synchronous belt 210 to be fitted. The drive synchronous belt pulley 211 and the corresponding support synchronous pulley are coaxial and spaced apart. The two adjustment motors 209 rotate synchronously. With the cooperation of the synchronous belt drive, the support rollers 204 on the support side of one feeding support assembly 22 and the support rollers 204 on the support side of the other feeding support assembly 22 rotate synchronously, so as to drive the ball joint rods 9 on each adjustment station to rotate synchronously. Preferably, the adjustment table 202 is also equipped with a tensioning roller for tensioning the second synchronous belt 207.
[0047] The feeding support assembly 22 is provided with a progressive drive assembly 3, which includes a stroke plate 31, a stroke translation device 32, a progressive plate 33, and a progressive lifting device 34. The stroke plate 31 is slidably mounted on the feeding plate 222 via a linear guide rail. The stroke translation device 32 is mounted on the feeding plate 222 to drive the stroke plate 31 to move horizontally relative to the feeding plate 222. The stroke plate 31 moves along the length of the support plate 224. The stroke translation device 32 is a telescopic cylinder or an electric push rod. The advancing plate 33 is slidably mounted on the travel plate 31 via a linear guide rail. The advancing lifting device 34 is mounted on the travel plate 31 to drive the advancing plate 33 to move up and down relative to the travel plate 31. The advancing lifting device 34 is a telescopic cylinder or an electric screw. The advancing plate 33 is provided with several support frames 301 arranged at intervals along its length. The support frames 301 are spaced apart from the feeding station and the adjustment station to avoid interference during the lifting process of the support frames 301. The distance between two adjacent support frames 301 is equal to the distance between two adjacent adjustment tables 202. The support frames 301 are V-shaped and are used to support the end of the ball joint rod 9. The corresponding two support frames 301 cooperate with each other to horizontally support the ball joint rod 9.
[0048] When the progressive drive assembly 3 is in use, the two stroke translation devices 32 extend and retract synchronously, causing the two stroke plates 31 to move forward or backward synchronously along the length of the support plate 224, thereby synchronously adjusting the position of the two support frames 301. This continues until the corresponding two support frames 301 are positioned between the corresponding two adjustment tables 202, below the two ends of the ball joint rod 9 at the corresponding adjustment position. Then, the two progressive lifting devices 34 move upward or downward synchronously, causing the two progressive plates 33 to rise and fall synchronously. This continues until the corresponding two support frames 301 support the corresponding ball joint rod 9 and lift it to a position away from the adjustment position. At this point, the two stroke translation devices 32 extend and retract synchronously, causing the two stroke plates 31 to move forward or backward synchronously along the length of the support plate 224, thus sending the ball joint rod 9 to the next adjustment position. Afterward, the two progressive lifting devices 34 move downward synchronously, causing the two progressive plates 33 to descend synchronously, thereby disengaging the corresponding two support frames 301 from the corresponding ball joint rod 9 and avoiding interference with the rotation of the ball joint rod 9 at the adjustment position.
[0049] The linkage inspection mechanism 25 includes a linkage inspection frame 251, a linkage visual inspection device 252 mounted on the linkage inspection frame 251, and a linkage lighting device 253. The linkage to be inspected is positioned on the inspection frame 21 relative to the adjustment station. The inspection end of the linkage visual inspection device 252 and the illumination side of the linkage lighting device 253 are offset and both face the body 91 of the ball joint rod 9. The linkage visual inspection device 252 is an inspection camera, and the linkage lighting device 253 is a light. The linkage inspection mechanism 25 performs visual inspection on the appearance of the ball joint rod 9 at the adjustment station. The two linkage inspection mechanisms 25 complete the initial and re-inspection of the appearance of the ball joint rod 9, preventing defective products from being shipped out.
[0050] refer to Figures 1 to 12 The testing equipment transports the ball joint rod 9 through the incoming material handling mechanism 1, blows off the oil, and then sends it to the progressive testing feeding mechanism 2. The progressive testing feeding mechanism 2 sends the ball joint rod 9 to the next adjustment station through the progressive drive component 3, realizing the progressive feeding of multiple ball joint rods 9. During this process, the two support rollers 204 of each adjustment station of the feeding support component 22 rotate synchronously using synchronous belt drive, so that the ball joint rod 9 placed on the adjustment station rotates smoothly. This allows the connecting rod testing mechanism 25 to perform a more comprehensive visual inspection of the overall shape of the ball joint rod 9. The testing equipment achieves efficient automatic testing by orderly transferring the ball joint rod 9 to each testing station, without the need for manual intervention, avoiding the impact of oil and dust on the testing accuracy, and improving testing efficiency.
[0051] Preferably, the testing frame 21 is equipped with a controller 2102. The incoming material conveyor 12, the incoming material lifting mechanism 13, the incoming material degreasing mechanism 14, the incoming material transfer mechanism 15, the feeding support assembly 22, the progressive drive assembly 3, the rod end detection mechanism 23, the rod body 91 detection mechanism 24, the connecting rod detection mechanism 25, the first sensing device 1101 and the second sensing device 1102 are all connected to and controlled by the controller 2102.
[0052] Preferably, the testing frame 21 is also provided with a discharge mounting frame 4, and the discharge mounting frame 4 is also provided with two parallel and oppositely arranged discharge translation devices 401. The discharge translation device 401 can be a telescopic cylinder or an electric slide table. The translation end of the discharge translation device 401 is provided with a discharge lifting device 402. The discharge lifting device 402 can be a telescopic cylinder or an electric push rod. The lifting end of the discharge lifting device 402 is provided with a discharge clamping device 403 for clamping the ball head pull rod 9. The discharge clamping device 403 is a pneumatic gripper.
[0053] The inspection frame 21 is equipped with a good product discharge mechanism 5 and a defective product discharge mechanism 6 on both sides. The infeed sides of the two discharge translation devices 401 are located on the inspection frame 21. The inspection frame 21 is covered with an inspection protective shell, which is partially through-holes of the good product discharge mechanism 5 and the defective product discharge mechanism 6, so that the discharge sides of the two discharge translation devices 401 extend above the good product discharge mechanism 5 and the defective product discharge mechanism 6, respectively. The good product discharge mechanism 5 is... The roller conveyor has a receiving box 7 for placing several ball-head pull rods 9 on the working surface of the good product discharge mechanism 5 and the working surface of the defective product discharge mechanism 6. The defective product discharge mechanism 6 is equipped with an electric slide table, and the translation end of the electric slide table is equipped with a movable plate. The movable plate is the working surface of the defective product discharge mechanism 6. The discharge translation device 401 and the discharge lifting device 402 cooperate to move the ball-head pull rods 9 on the adjustment position to the corresponding receiving box 7 by the discharge clamping device 403.
[0054] Preferably, the good product discharge mechanism 5 is equipped with two spaced-apart lifting and blocking cylinders 8. The piston rod of the lifting and blocking cylinder 8 is equipped with a stop block 801. The space between the two stops 801 corresponds to the discharge translation device 401, and the space between the two stops 801 is adapted to the receiving box 7. When the lifting and blocking cylinder 8 rises, the stop block 801 passes through the gap between two adjacent rollers of the roller conveyor and is higher than the surface of the roller, so as to prevent the receiving box 7 from continuing to move. When the lifting and blocking cylinder 8 descends, the stop block 801 returns to its original position and is lower than the surface of the roller, and the receiving box 7 can continue to be conveyed.
[0055] Preferably, the defective product processing mechanism is provided with a defective product protective cover, which is partially through the discharge translation device 401.
[0056] Of course, the above are just typical examples of this utility model. In addition, this utility model may have many other specific implementation methods. All technical solutions formed by equivalent substitution or equivalent transformation fall within the scope of protection claimed by this utility model.
Claims
1. A ball joint tie rod testing device, characterized in that, include: The incoming material processing mechanism (1) includes an incoming material frame (11), an incoming material conveyor (12), an incoming material lifting mechanism (13), an incoming material degreasing mechanism (14), and an incoming material transfer mechanism (15) mounted on the incoming material frame (11). The incoming material conveyor (12) is used to receive the ball head tie rod (9) and transport the ball head tie rod (9) sequentially to the incoming material lifting mechanism (13) and the incoming material transfer mechanism (15). The incoming material lifting mechanism (13) is used to clamp the ball head tie rod (9) and lift the ball head tie rod (9) to the incoming material degreasing mechanism (14) or lower it to the incoming material conveyor (12). The incoming material degreasing mechanism (14) is used to blow oil off the ball head tie rod (9). A progressive detection and feeding mechanism (2) includes a detection frame (21), two feeding support assemblies (22) mounted on the detection frame (21), a rod end detection mechanism (23), a rod body (91) detection mechanism (24), and a connecting rod detection mechanism (25). The detection frame (21) is provided with a through space (2101) for accommodating the two feeding support assemblies (22) arranged opposite to each other. The supporting side of the feeding support assembly (22) is provided with a feeding table (201) and a number of adjustment tables (202) spaced apart along its length. The incoming material transfer mechanism (15) moves the ball joint rod (9) on the incoming material conveyor (12) to the feeding station formed by the two feeding tables (201). The adjustment tables (201, 202, 202) are connected to the feeding support assembly (23) and the connecting rod (91) are connected to the feeding support assembly (24). 2) Two symmetrically arranged support rollers (204) are pivotally connected to the upper part. The adjustment station formed by the two support rollers (204) on the adjustment platform (202) is used to support the end of the ball head tie rod (9). The feeding support assembly (22) is provided with a progressive drive assembly (3) for feeding the ball head tie rod (9) to the next adjustment station. The two support rollers (204) on the adjustment platform (202) are connected by a first synchronous belt (205). The support rollers (204) on two adjacent adjustment platforms (202) are connected by a second synchronous belt (207). The feeding support assembly (22) is provided with an adjustment motor (209). The adjustment motor (209) is connected to the corresponding support roller (204) by a third synchronous belt (210). The rod end detection mechanism (23) performs visual inspection on the end of the ball head tie rod (9) at the feeding station, the rod body (91) detection mechanism (24) performs visual inspection on the rod body (91) of the ball head tie rod (9) at the feeding station, and the connecting rod detection mechanism (25) performs visual inspection on the appearance of the ball head tie rod (9) at the adjustment station.
2. The ball joint tie rod testing device according to claim 1, characterized in that, At least one of the two feeding support assemblies (22) is provided with a pitch adjustment translation device (212), which drives the corresponding feeding support assembly (22) to move horizontally relative to the detection frame (21) so as to match the pitch of the two feeding support assemblies (22) with the length of the ball joint rod (9).
3. The ball joint tie rod testing device according to claim 2, characterized in that, The feeding support assembly (22) includes a feeding stand (221), a feeding plate (222), a feeding lifting device (223), and a support plate (224). The feeding stand (221) is disposed inside the detection frame (21). The translation end of the adjustment spacing translation device (212) is connected to the corresponding feeding stand (221). The feeding lifting device (223) is disposed on the feeding stand (221) to drive the feeding plate (222) to move up and down relative to the feeding stand (221). The support plate (224) is the support side of the feeding support assembly (22) and is fixedly connected to the inner wall of the feeding plate (222).
4. The ball joint tie rod testing device according to claim 3, characterized in that, The progressive drive assembly (3) includes a stroke plate (31), a stroke translation device (32), a progressive plate (33), and a progressive lifting device (34). The stroke translation device (32) is disposed on the feeding plate (222) to drive the stroke plate (31) to move horizontally relative to the feeding plate (222). The stroke plate (31) moves along the length direction of the support plate (224). The progressive lifting device (34) is disposed on the stroke plate (31) to drive the progressive plate (33) to move up and down relative to the stroke plate (31). The progressive plate (33) is provided with a plurality of support frames (301) arranged at intervals along its length direction. The support frames (301) are spaced apart from the feeding station and the adjustment station. The distance between two adjacent support frames (301) is equal to the distance between two adjacent adjustment stations (202). The support frames (301) are used to support the end of the ball joint rod (9).
5. The ball joint tie rod testing device according to claim 1, characterized in that, The two rod end detection mechanisms (23) are respectively arranged on the side of the two feeding tables (201). The rod end detection mechanism (23) includes a rod end detection frame (231), a rod end visual inspection device (232) and a rod end lighting device (233). The detection end of the rod end visual inspection device (232) and the lighting side of the rod end lighting device (233) are both facing the end of the corresponding ball head pull rod (9).
6. The ball joint tie rod testing device according to claim 1, characterized in that, The shaft (91) detection mechanism (24) includes a shaft (91) detection frame (241), a shaft (91) movable frame (242), a shaft (91) visual inspection device (243) and a shaft (91) lighting device (244) arranged opposite to each other on the shaft (91) movable frame (242), and a shaft (91) detection translation device (245) that drives the shaft (91) movable frame (242) to translate. The shaft (91) movable frame (242) is inclined relative to the shaft (91) detection frame (241). The shaft (91) movable frame (242) and the shaft end detection mechanism (23) are spaced apart. The detection end of the shaft (91) visual inspection device (243) and the lighting side of the shaft (91) lighting device (244) are arranged opposite to each other and both face the shaft (91) of the ball-end tie rod (9).
7. The ball joint tie rod testing device according to claim 1, characterized in that, The link detection mechanism (25) includes a link detection frame (251), a link visual detection device (252), and a link lighting device (253). The detection end of the link visual detection device (252) and the lighting side of the link lighting device (253) are offset and both face the body (91) of the ball joint (9).
8. The ball joint tie rod testing device according to claim 1, characterized in that, The working surface of the material conveyor (12) is provided with a plurality of material placement racks (1201) arranged at intervals along the conveying direction of the material conveyor (12). The material placement racks (1201) are used for horizontal placement of tie rod workpieces. The material frame (11) is provided with a first sensing device (1101) relative to the material lifting mechanism (13), and the material frame (11) is provided with a second sensing device (1102) relative to the material transfer mechanism (15). The first sensing device (1101) and the second sensing device (1102) are both used to sense the ball-head tie rod (9) on the corresponding material placement rack (1201).
9. The ball joint tie rod testing device according to claim 1, characterized in that, The material lifting mechanism (13) includes a material lifting device (131), a clamping mounting plate (132), two clamping frames (133) arranged opposite to each other on the clamping mounting plate (132), two opening and closing translation devices (134), two clamping members (135), and two docking rotation devices (136). The material lifting device (131) drives the clamping mounting plate (132) to move up and down. The opening and closing translation devices (134) are mounted on the clamping mounting plate (132). The corresponding clamping frame (133) is driven to move horizontally. The docking rotation device (136) is disposed on the clamping frame (133) to drive the corresponding clamping member (135) to rotate. The clamping member (135) is pivotally connected to the clamping frame (133). The docking rotation device (136) and the clamping member (135) are offset from each other. The docking rotation device (136) and the clamping member (135) are connected by a fourth synchronous belt (1301). The incoming material degreasing mechanism (14) includes a degreasing mounting frame (141) and an air blowing device (142) disposed on the degreasing mounting frame (141). The air blowing device (142) is located above the incoming material conveyor (12). The air blowing side of the air blowing device (142) extends along the width direction of the incoming material conveyor (12). The air blowing device (142) is used to blow air onto the ball joint rod (9) held by the two clamping members (135).
10. The ball joint tie rod testing device according to claim 1, characterized in that, The material transfer mechanism (15) includes a transfer mounting frame (151), a transfer translation device (152), a transfer lifting device (153), and a transfer clamping device (154). The transfer translation device (152) is mounted on the transfer mounting frame (151) to drive the transfer lifting device (153) to move horizontally. The transfer lifting device (153) is mounted on the translation end of the transfer translation device (152) to drive the transfer clamping device (154) to move vertically. The transfer clamping device (154) is used to clamp the ball joint rod (9) on the material conveyor (12).