Automatic sorting device for custom furniture boards

Abstract

The utility model discloses a kind of custom furniture plate automatic sorting device, including rack, the inner wall of the rack is fixed with distribution tower by bolt, the outside of the rack is provided with feeding mechanism, the top of the distribution tower is provided with sorting mechanism, the inner wall of the control panel is provided with rotating mechanism, the rotating mechanism includes support frame, stepper motor, drive plug shaft, driven shaft sleeve, rotary disc and transport roller B, the top of the support frame is provided with lifting mechanism, the outside of the distribution tower is provided with multilayer blanking mechanism;Plate is transported to transport roller B by feeding mechanism, scanning code sorting is carried out to plate by sorting mechanism, plate is moved to the multilayer blanking mechanism of specified part by rotating mechanism and lifting mechanism cooperation, by lifting type sorting platform, multilayer sorting operation can be carried out to plate, device does not need to occupy larger use area, improve the space utilization of device.

Description

Technical Field

[0001] This utility model relates to the field of customized furniture processing technology, and in particular to an automatic sorting device for customized furniture boards. Background Technology

[0002] Custom furniture manufacturers are increasingly establishing highly automated panel production lines, with CNC panel cutting centers, edge banding machines, and CNC drilling centers as core equipment. To maximize material utilization and reduce production costs, custom furniture manufacturers often combine orders based on equal amounts of raw materials for batch cutting. After cutting, each panel is labeled with a barcode for identification. Edge banding and drilling processes are performed uniformly on the entire batch of panels. Once all processing steps are completed, the panels in the batch are sorted, meaning all panels from a single order are grouped together, along with any other accessories included in the order, and packaged before being shipped to the homeowner for installation.

[0003] The existing sorting methods, compared with existing technologies, have the following problems: Existing sorting methods primarily rely on manual sorting lines to sort boards, resulting in low automation and efficiency. This makes it difficult to meet the batch processing needs of customized furniture, increases labor costs, and leads to a high error rate in manual sorting. Furthermore, existing sorting devices lack flexibility; when sorting multiple types of boards, multi-layered planar unloading mechanisms are required, occupying a large area and hindering installation, thus reducing the device's practicality. Therefore, we propose an automatic sorting device for customized furniture boards to address these issues. Utility Model Content

[0004] The purpose of this utility model is to overcome the shortcomings of the existing technology and provide an automatic sorting device for customized furniture boards.

[0005] The present invention solves its technical problem through the following technical solution: It includes a frame, with a distributing tower bolted to the inner wall of the frame, a feeding mechanism on the outer side of the frame, a sorting mechanism on the top of the distributing tower, a rotating mechanism on the inner wall of the distributing tower, and a support frame bolted to the inner wall of the frame. A stepper motor is fixed to the inner wall of the support frame, and a drive shaft is provided at the output end of the stepper motor. A driven bushing is slidably connected to the outer side of the drive shaft, a rotating disk is fixed to the top of the driven bushing, and multiple transport rollers B are provided on the top of the rotating disk. A lifting mechanism is provided on the top of the support frame, and a multi-layer unloading mechanism is provided on the outer side of the distributing tower.

[0006] As a further improvement of this utility model, a control panel is provided on one side of the frame.

[0007] As a further embodiment of this utility model: the feeding mechanism includes a mounting base plate, which is fixed to the top of the frame by bolts, and a mounting bracket is fixed to the top of the mounting base plate by bolts, and a plurality of transport rollers A are provided on the top of the mounting bracket.

[0008] As a further embodiment of this utility model: the sorting mechanism includes an installation frame, which is fixed to the top of the dispensing tower by bolts. A connecting seat is fixed to the top of the installation frame, and a barcode scanner is fixed to the bottom of the connecting seat by bolts.

[0009] As a further embodiment of this utility model: the lifting mechanism includes a mounting plate, which is fixed to the top of the support frame by bolts. A hydraulic rod is fixed to the inner wall of the mounting plate, and a drive plate is fixed to the top of the hydraulic rod. A limit slip ring is rotatably connected to the inner wall of the drive plate, and the limit slip ring is fixedly connected to the driven bushing.

[0010] As a further embodiment of this utility model: the multi-layer feeding mechanism includes a mounting plate, which is fixed to the outside of the distribution tower by bolts. A support frame is fixed to the bottom of the mounting plate, and a transport roller C is provided on the top of the mounting plate.

[0011] In summary, due to the adoption of the above technical solutions, the beneficial effects of this utility model are as follows: the feeding mechanism transports the sheet metal onto the transport roller B; the sorting mechanism scans and sorts the sheet metal; the rotating mechanism drives the rotating disk to rotate, thereby driving the transport roller B to rotate in the unloading drive direction; the lifting mechanism drives the driven bushing to move up and down, thereby driving the sheet metal to move; the height of the sheet metal can be adjusted; the rotation of the transport roller B moves the sheet metal to a designated multi-layer unloading mechanism; finally, the multi-layer unloading mechanism unloads and transports the sheet metal. The above mechanisms work together to automate the sorting operation of the sheet metal, replacing manual operation and improving the automation level and efficiency of the sorting operation. Through the lifting sorting platform, multi-level sorting of the sheet metal can be performed. The device does not require a large area, improving the space utilization rate of the device and thus improving its practicality. Attached Figure Description

[0012] Figure 1 A schematic diagram of an isometric structure according to an embodiment of the present invention is shown; Figure 2 A schematic diagram of an isometric sectional view of a structure according to an embodiment of the present invention is shown; Figure 3 The present invention provides an embodiment of the present invention. Figure 2Enlarged structural diagram of part A in the middle; Figure 4 The present invention provides an embodiment of the present invention. Figure 2 Enlarged diagram of part B in the middle; Figure 5 A schematic diagram of the front cross-sectional structure according to an embodiment of the present invention is shown; Figure 6 The present invention provides an embodiment of the present invention. Figure 5 Enlarged structural diagram of section C.

[0013] Legend: 100 Frame, 110 Control Panel, 120 Distributor Tower, 210 Mounting Base Plate, 220 Mounting Bracket, 230 Conveyor Roller A, 310 Mounting Frame, 320 Connecting Seat, 330 Barcode Scanner, 410 Support Frame, 420 Stepper Motor, 430 Drive Shaft, 440 Driven Bushing, 450 Rotary Disk, 460 Conveyor Roller B, 510 Mounting Horizontal Plate, 520 Hydraulic Rod, 530 Drive Plate, 540 Limiting Slip Ring, 610 Mounting Plate, 620 Support Frame, 630 Conveyor Roller C. Detailed Implementation

[0014] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0015] In the description of this utility model, "multiple" means two or more, unless otherwise explicitly specified.

[0016] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0017] Please see Figure 1-6This utility model provides a technical solution: It includes a frame 100, a control panel 110 on one side of the frame 100, a distribution tower 120 fixed to the inner wall of the frame 100 by bolts, a feeding mechanism on the outer side of the frame 100, a sorting mechanism on the top of the distribution tower 120, and a rotating mechanism on the inner wall of the distribution tower 120. The rotating mechanism includes a support frame 410, a stepper motor 420, and a drive shaft 430. A driven bushing 440 is slidably connected to the outer side of the drive shaft 430. A rotating disk 450 is fixed to the top of the driven bushing 440. Multiple transport rollers B460 are arranged on the top of the rotating disk 450. A lifting mechanism is arranged on the top of the support frame 410. A multi-layer unloading mechanism is arranged on the outer side of the distribution tower 120. The feeding mechanism is used to... The mechanism transports the sheet metal onto the transport roller B460. A sorting mechanism scans and sorts the sheet metal. A rotating mechanism drives the rotating disk 450 to rotate, which in turn drives the transport roller B460 to the unloading direction. A lifting mechanism moves the driven bushing 440 up and down, thus moving the sheet metal. The height of the sheet metal can be adjusted. The rotation of the transport roller B460 moves the sheet metal to a multi-level unloading mechanism at a designated location. Finally, the multi-level unloading mechanism unloads and transports the sheet metal. The combined operation of these mechanisms enables automated sorting of sheet metal, replacing manual labor and improving the automation and efficiency of the sorting process. The lifting sorting platform allows for multi-level sorting of sheet metal. The device does not require a large footprint, improving space utilization and thus enhancing its practicality.

[0018] Specifically, the feeding mechanism includes a mounting base plate 210, which is fixed to the top of the frame 100 by bolts. A mounting bracket 220 is fixed to the top of the mounting base plate 210 by bolts. A plurality of transport rollers A230 are provided on the top of the mounting bracket 220. By providing the feeding mechanism, the plates are fed and transported by the transport rollers A230.

[0019] Specifically, the sorting mechanism includes an installation frame 310, which is fixed to the top of the distribution tower 120 by bolts. A connecting seat 320 is fixed to the top of the installation frame 310, and a barcode scanner 330 is fixed to the bottom of the connecting seat 320 by bolts. By setting up the sorting mechanism, the barcode scanner 330 scans the barcode affixed to the plate, and controls the operation of the rotating mechanism and the lifting mechanism to sort and transport the plate.

[0020] Specifically, the lifting mechanism includes a mounting plate 510, which is fixed to the top of the support frame 410 by bolts. A hydraulic rod 520 is fixed to the inner wall of the mounting plate 510, and a drive plate 530 is fixed to the top of the hydraulic rod 520. A limit slip ring 540 is rotatably connected to the inner wall of the drive plate 530, and the limit slip ring 540 is fixedly connected to the driven bushing 440. By providing a lifting mechanism, the hydraulic rod 520 drives the drive plate 530 to move up and down, and the drive plate 530 drives the driven bushing 440 to move up and down through the limit slip ring 540, thereby driving the transport roller B460 to move up and down. This allows for height adjustment of the plates on the transport roller B460, facilitating multi-level sorting and transport of the plates.

[0021] Specifically, the multi-layer feeding mechanism includes a mounting plate 610, which is fixed to the outside of the distribution tower 120 by bolts. A support frame 620 is fixed to the bottom of the mounting plate 610, and a transport roller C630 is provided on the top of the mounting plate 610. By providing a multi-layer feeding mechanism, the transport roller C630 is used to feed and transport the sheet material.

[0022] Working Principle: During use, the control panel 110 controls the operation of the device. The conveyor roller A230 feeds and transports the sheet material to the conveyor roller B460. The barcode scanner 330 scans the barcode affixed to the sheet material and controls the rotation and lifting mechanisms to sort and transport the sheet material. The stepper motor 420 drives the drive shaft 430 to rotate, which in turn drives the rotating disk 450 to rotate via the driven bushing 440, thereby driving the conveyor roller B460 to rotate in the unloading direction. The hydraulic rod 520 drives the drive plate 530 to move up and down, which in turn drives the driven bushing 440 to move up and down via the limit slip ring 540, thereby driving the conveyor roller B460 to move up and down. The height of the sheet material on the conveyor roller B460 can be adjusted. The rotation of the conveyor roller B460 moves the sheet material to the multi-layer unloading mechanism at the designated location. The conveyor roller C630 unloads and transports the sheet material. Through the lifting sorting platform, multi-level sorting operations can be performed on the sheet material.

[0023] The motor involved in the embodiments, its matching control system, electromagnetic switch and pipeline circuit can also be provided by the manufacturer. Apart from that, the power supply module, circuit and electronic components and control module involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated. The content protected by this utility model does not involve any improvement to the internal structure and method.

[0024] Although the present invention discloses embodiments and accompanying drawings, those skilled in the art will understand that various substitutions, variations and modifications are possible without departing from the spirit and scope of the present invention and the appended claims. Therefore, the scope of the present invention is not limited to the contents disclosed in the embodiments and accompanying drawings.

Claims

1. An automatic sorting device for customized furniture boards, characterized in that, The system includes a frame (100), with a distribution tower (120) bolted to the inner wall of the frame (100). A feeding mechanism is located on the outer side of the frame (100). A sorting mechanism is located on the top of the distribution tower (120). A rotating mechanism is located on the inner wall of the distribution tower (120). The rotating mechanism includes a support frame (410), which is bolted to the inner wall of the frame (100). A stepper motor is fixed to the inner wall of the support frame (410). The stepper motor (420) has a drive shaft (430) at its output end. A driven bushing (440) is slidably connected to the outside of the drive shaft (430). A rotating disk (450) is fixed to the top of the driven bushing (440). Multiple transport rollers B (460) are provided on the top of the rotating disk (450). A lifting mechanism is provided on the top of the support frame (410). A multi-layer feeding mechanism is provided on the outside of the distribution tower (120).

2. The automatic sorting device for customized furniture boards according to claim 1, characterized in that, A control panel (110) is provided on one side of the rack (100).

3. The automatic sorting device for customized furniture boards according to claim 1, characterized in that, The feeding mechanism includes a mounting base plate (210), which is fixed to the top of the frame (100) by bolts. A mounting bracket (220) is fixed to the top of the mounting base plate (210) by bolts. A plurality of transport rollers A (230) are provided on the top of the mounting bracket (220).

4. The automatic sorting device for customized furniture boards according to claim 1, characterized in that, The sorting mechanism includes an installation frame (310), which is fixed to the top of the distribution tower (120) by bolts. A connecting seat (320) is fixed to the top of the installation frame (310), and a barcode scanner (330) is fixed to the bottom of the connecting seat (320) by bolts.

5. The automatic sorting device for customized furniture boards according to claim 1, characterized in that, The lifting mechanism includes a mounting plate (510), which is fixed to the top of the support frame (410) by bolts. A hydraulic rod (520) is fixed to the inner wall of the mounting plate (510), and a drive plate (530) is fixed to the top of the hydraulic rod (520). A limit slip ring (540) is rotatably connected to the inner wall of the drive plate (530), and the limit slip ring (540) is fixedly connected to the driven bushing (440).

6. The automatic sorting device for customized furniture boards according to claim 1, characterized in that, The multi-layer feeding mechanism includes a mounting plate (610), which is fixed to the outside of the distribution tower (120) by bolts. A support frame (620) is fixed to the bottom of the mounting plate (610), and a transport roller C (630) is provided on the top of the mounting plate (610).

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