Ceramic bottom scrubbing device

Abstract

The utility model relates to a kind of ceramic bottom scrubbing device, including rack, shelf, water tank, driving mechanism, driven mechanism and scrubbing belt, the water tank is installed in the middle part of rack, water tank middle part is the pool with opening upwards, driven mechanism is installed on the upper end of rack, driven mechanism longitudinally crosses pool, scrubbing belt is covered in the driven mechanism outside above pool, scrubbing belt lower end is immersed in pool, driving mechanism is installed in the bottom of rack, the output end of driving mechanism is connected with driven mechanism transmission, shelf is installed in the rear end of rack, shelf upper end protrudes forward. It is high-concentration neutral detergent solution containing surfactant in pool, scrubbing belt lower end is immersed in pool, by driving mechanism to drive it to rotate constantly and dip up detergent solution, by hand to catch light pressure ceramic bottom to scrubbing belt on scrubbing, convenient and fast, reduce labor intensity, improve scrubbing efficiency.

Description

Technical Field

[0001] This utility model relates to the field of ceramic production technology, specifically to a ceramic bottom cleaning device. Background Technology

[0002] In the production of ceramic products, after glazing and shaping, the bottom of the ceramic blank or semi-finished product often retains impurities such as glaze, slurry, and dust. If these impurities are not effectively removed, they will solidify on the bottom of the ceramic as moisture evaporates during the subsequent drying process. When the bottom of the ceramic comes into contact with the drying equipment, the solidified impurities easily adhere to the surface of the equipment, making it difficult to remove the ceramic product and potentially causing damage or chipping of the bottom, affecting product quality and yield. Currently, cleaning impurities on the bottom of ceramics mostly relies on manual wiping, using a cloth or sponge dipped in cleaning agent to manually scrub the bottom. This method is inefficient and labor-intensive, making it difficult to meet the needs of large-scale production. Utility Model Content

[0003] To solve the above-mentioned technical problems, this utility model provides a ceramic bottom cleaning device, which uses a cleaning belt to apply detergent solution to clean the bottom of the ceramic, making it convenient and quick.

[0004] The technical solution of this utility model is as follows: a ceramic bottom cleaning device, including a frame, a shelf, a water tank, a drive mechanism, a driven mechanism, and a cleaning belt. The water tank is installed in the middle of the frame, and the middle of the water tank is a water pool with the opening facing upward. The driven mechanism is installed at the upper end of the frame and spans the water pool longitudinally. The cleaning belt covers the driven mechanism above the water pool, and the lower end of the cleaning belt is immersed in the water pool. The drive mechanism is installed at the bottom of the frame, and the output end of the drive mechanism is connected to the driven mechanism for transmission. The shelf is installed at the rear end of the frame, and the upper end of the shelf extends forward.

[0005] Furthermore, the drive mechanism includes a motor and a transmission belt. The motor is mounted at the bottom of the frame, and the output end of the motor is connected to the driven mechanism via the transmission belt.

[0006] Furthermore, the driven mechanism includes a bearing housing and a rotating shaft. The bearing housing is symmetrically mounted on the frame on both sides of the water tank, and the rotating shaft is rotatably connected between the bearing housings. The output end of the drive mechanism is connected to the rotating shaft for transmission. The rotating shaft spans the water tank longitudinally, and the scrubbing belt covers the outside of the rotating shaft.

[0007] Furthermore, there are two driven mechanisms installed at intervals on the upper end of the frame, and the rotating shafts of the two driven mechanisms are connected by a scrubbing belt drive.

[0008] Furthermore, it also includes a bracket and a limiting frame, wherein the bracket is mounted on the frame and the limiting frame is mounted on the bracket and is located above the scrubbing belt.

[0009] Furthermore, the two driven mechanisms are connected by a synchronization component.

[0010] Furthermore, the front side of the shelf is provided with a storage platform and a shelf placement platform, one above the other.

[0011] Furthermore, the upper end of the storage platform is provided with a first baffle, a second baffle, a third baffle and a fourth baffle. The first baffle is located laterally at the rear edge of the storage platform, the second baffle is located laterally at the left side of the storage platform, the third baffle is located laterally at the right side of the storage platform, and the fourth baffle is located longitudinally between the left end of the third baffle and the first baffle.

[0012] Furthermore, the distance between the first baffle and the second baffle narrows from left to right.

[0013] Furthermore, the front end of the storage platform has a notch.

[0014] Compared with the prior art, the advantages of this utility model are as follows: the pool contains a high-concentration neutral detergent solution with surfactants, the lower end of the scrubbing belt is immersed in the pool, and the drive mechanism drives it to rotate continuously and pick up the detergent solution. The ceramic bottom is grasped and pressed by hand onto the scrubbing belt for scrubbing, which is convenient and quick, reduces labor intensity and improves scrubbing efficiency. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a rear view of the present invention.

[0018] The components include: 1. Frame; 2. Shelf; 3. Water tank; 301. Water pool; 4. Motor; 5. Drive belt; 6. Bearing seat; 7. Shaft; 8. Scrubbing belt; 9. Synchronization assembly; 10. Bracket; 11. Limiting frame; 12. Storage platform; 1201. Notch; 13. First baffle; 14. Second baffle; 15. Third baffle; 16. Fourth baffle; 17. Storage platform. Detailed Implementation

[0019] To further illustrate the technical means and effects of this utility model in achieving its intended purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model, in conjunction with the accompanying drawings and preferred embodiments, is provided below.

[0020] like Figure 1-2 As shown, a ceramic bottom cleaning device includes a frame 1, a shelf 2, a water tank 3, a drive mechanism, a driven mechanism, and a cleaning belt 8. The water tank 3 is installed in the middle of the frame 1, and the middle of the water tank 3 is an upward-opening water pool 301. The water pool 301 is filled with a high-concentration neutral detergent solution containing surfactants. The driven mechanism is installed at the upper end of the frame 1 and extends longitudinally across the water pool 301. The cleaning belt 8 covers the driven mechanism above the water pool 301, and the lower end of the cleaning belt 8 is immersed in the water pool 301. The cleaning belt 8 is made of low-density fiber. Polyether sponge, whose main components include polyurethane and polystyrene, has a certain degree of hydrophilicity but does not easily absorb water. It also has a certain degree of flexibility and elasticity and can be used to clean ceramics. The drive mechanism is installed at the bottom of the frame 1. The output end of the drive mechanism is connected to the driven mechanism, thereby driving the cleaning belt 8 to rotate. The ceramic is manually held and gently pressed onto the cleaning belt 8 to clean the bottom of the ceramic. The shelf 2 is installed at the rear end of the frame 1. The upper end of the shelf 2 extends forward and can hold a wooden board that supports multiple ceramics.

[0021] In the above embodiment, the driving mechanism includes a motor 4 and a transmission belt 5. The motor 4 is mounted at the bottom of the frame 1, and the output end of the motor 4 is connected to the driven mechanism via the transmission belt 5, ensuring accurate and stable transmission. The driven mechanism includes a bearing seat 6 and a rotating shaft 7. The bearing seats 6 are symmetrically mounted on the frame 1 on both sides of the water tank 3, and the rotating shaft 7 is rotatably connected between the bearing seats 6. The output end of the driving mechanism is connected to the rotating shaft 7, which longitudinally spans the water tank 301. The scrubbing belt 8 covers the outside of the rotating shaft 7, and the rotating shaft 7 drives the scrubbing belt 8 to scrub the ceramics. There are two driven mechanisms, spaced apart and mounted on the upper end of the frame 1. The elasticity of the low-density polyether sponge is used to spread the scrubbing belt 8 and place it between the rotating shafts 7 of the two driven mechanisms for transmission connection, ensuring that the scrubbing belt 8 can provide stable relative motion for the ceramics for scrubbing operations. This technical solution also includes a support 10 and a limiting frame 11. The support 10 is mounted on the frame 1, and the limiting frame 11 is mounted on the support 10. The limiting frame 11 is located above the scrubbing belt 8. For highly adhesive mud or glaze, the ceramic can be directly placed onto the scrubbing belt 8 in the limiting frame 11. Under the obstruction of the limiting frame 11, the scrubbing belt 8 rotates continuously and moves relative to the bottom of the ceramic to achieve scrubbing, which is convenient and quick. The limiting frame 11 has two limiting areas that can be used alternately to improve scrubbing efficiency. The two driven mechanisms are connected by a synchronization component 9 to ensure that the scrubbing belt 8 does not slip and that the synchronous movement between the driven mechanisms is achieved without the need for the scrubbing belt 8.

[0022] The front side of the shelf 2 is provided with a storage platform 17 and a placement platform 12, one above the other. After the ceramics are produced or glazed, they are neatly arranged on long wooden boards. The wooden boards that support the ceramics can be placed on the placement platform 12, and the clean wooden boards can be placed on the storage platform 17 for easy access or to place the cleaned ceramics. The wooden boards can also serve as a barrier to prevent mud or glaze from contaminating the equipment. The wooden boards need to be used in different categories and cleaned regularly during the recycling process. The upper end of the storage platform 12 is provided with a first baffle 13, a second baffle 14, a third baffle 15, and a fourth baffle 16. The first baffle 13 is laterally located at the rear edge of the storage platform 12, the second baffle 14 is laterally located at the left side of the storage platform 12, the third baffle 15 is laterally located at the right side of the storage platform 12, and the fourth baffle 16 is longitudinally located between the left end of the third baffle 15 and the first baffle 13. The ceramics from the previous process are arranged and placed on a wooden board. The wooden board carrying the ceramics enters from between the first baffle 13 and the second baffle 14 on the left side and is pushed until it abuts against the fourth baffle 16. When performing the polishing operation, the wooden board can be pulled forward to make room for the wooden board carrying the ceramics to be continuously transported from the previous process. The distance between the first baffle 13 and the second baffle 14 narrows from left to right, providing a correction function for the wooden board and facilitating the entry of the wooden board into the storage platform 12. The front end of the storage platform 12 has a notch 1201 to facilitate the insertion and pulling of the wooden board by hand.

[0023] Description of the working principle of this utility model:

[0024] After the ceramic products are produced or glazed, they are arranged on a wooden board. The wooden board is pushed between the first baffle 13 and the second baffle 14 of the device until it reaches the fourth baffle 16. The worker pulls the wooden board to the front of the storage platform 12 and grabs the ceramics onto the scrubbing belt 8 for scrubbing. During scrubbing, continuous light pressure is applied by hand, and the wrist is turned to check whether the bottom of the ceramic is clean. After scrubbing, the ceramics can be placed on the wooden board of the storage platform 17. After the board is full, it is removed. For highly adhesive mud or glaze, the ceramics can be directly placed onto the scrubbing belt 8 in the limiting frame 11. Under the obstruction of the limiting frame 11, the scrubbing belt 8 rotates continuously and moves relative to the bottom of the ceramic to achieve scrubbing, which is convenient and quick. The limiting frame 11 has two limiting areas that can be used alternately to improve scrubbing efficiency.

[0025] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A ceramic bottom scrubbing device, comprising a frame, shelves, a water tank, a drive mechanism, a driven mechanism, and a scrubbing belt, characterized in that: The water tank is installed in the middle of the frame, and the middle of the water tank is a water pool with the opening facing upward. The driven mechanism is installed at the upper end of the frame and spans the water pool longitudinally. The scrubbing belt covers the driven mechanism above the water pool, and the lower end of the scrubbing belt is immersed in the water pool. The drive mechanism is installed at the bottom of the frame, and the output end of the drive mechanism is connected to the driven mechanism for transmission. The shelf is installed at the rear end of the frame, and the upper end of the shelf extends forward.

2. The ceramic bottom cleaning device according to claim 1, characterized in that: The drive mechanism includes a motor and a transmission belt. The motor is mounted at the bottom of the frame, and the output end of the motor is connected to the driven mechanism via the transmission belt.

3. The ceramic bottom cleaning device according to claim 1, characterized in that: The driven mechanism includes a bearing housing and a rotating shaft. The bearing housing is symmetrically installed on the frame on both sides of the water tank. The rotating shaft is rotatably connected between the bearing housings. The output end of the drive mechanism is connected to the rotating shaft for transmission. The rotating shaft spans the water tank longitudinally, and the scrubbing belt covers the outside of the rotating shaft.

4. The ceramic bottom cleaning device according to claim 3, characterized in that: There are two driven mechanisms installed at intervals on the upper end of the frame, and the rotating shafts of the two driven mechanisms are connected by a scrubbing belt drive.

5. The ceramic bottom cleaning device according to claim 4, characterized in that: It also includes a bracket and a limiting frame, wherein the bracket is mounted on the frame and the limiting frame is mounted on the bracket and is located above the scrubbing belt.

6. The ceramic bottom cleaning device according to claim 4, characterized in that: The two driven mechanisms are connected by a synchronous component.

7. The ceramic bottom cleaning device according to claim 1, characterized in that: The front of the shelf is equipped with a storage platform and a shelf unit, one above the other.

8. The ceramic bottom cleaning device according to claim 7, characterized in that: The upper part of the storage platform is provided with a first baffle, a second baffle, a third baffle and a fourth baffle. The first baffle is located laterally at the rear edge of the storage platform, the second baffle is located laterally at the left side of the storage platform, the third baffle is located laterally at the right side of the storage platform, and the fourth baffle is located longitudinally between the left end of the third baffle and the first baffle.

9. The ceramic bottom cleaning device according to claim 8, characterized in that: The distance between the first baffle and the second baffle narrows from left to right.

10. The ceramic bottom cleaning device according to claim 8, characterized in that: The storage platform has a notch at the front.

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