A cleaning device for electrophoretic wire production

Abstract

The utility model belongs to electrophoretic line production technical field, specifically disclose a kind of cleaning device for electrophoretic line production, including base, cleaning chamber is fixedly installed on the base, the cleaning chamber is provided with before washing brush and wipe mechanism, the top of base is rotatably connected with first rotary cylinder by drive mechanism, the one end of first rotary cylinder near cleaning chamber is detachably installed with detachable ring, the inside of detachable ring is provided with wipe water sleeve ring, the one end of detachable ring away from first rotary cylinder is detachably installed with second rotary cylinder.The cleaning device for electrophoretic line production, realized the high integration of function and the seamless link of process, can be accurately adjusted brush intensity before washing according to the impurity adhesion, gently or strong cleaning;Rotary spray head multi-angle, high impact force operation when flushing, comprehensive no dead angle;Wipe water sleeve ring high efficiency after flushing removes water;Each step is closely linked in the same device, greatly improve the cleaning efficiency, provide efficient, high-quality cleaning guarantee for electrophoretic production.

Description

Technical Field

[0001] This application relates to the field of electrophoresis line production technology, specifically a cleaning device for electrophoresis line production. Background Technology

[0002] In the production process of electrophoresis lines, the cleaning process is a key step to ensure product quality and process stability. Electrophoresis technology is an important process widely used in many fields such as metal surface treatment, automotive parts manufacturing, and electronic product coating. It forms a uniform and dense coating film by migrating and depositing charged particles on the surface of the workpiece under the action of an electric field, so as to achieve functions such as corrosion protection and decoration.

[0003] In the electrophoresis production process, various impurities often remain on the surface of the workpiece. If these impurities are not removed in time, they will seriously affect the quality and performance of the electrophoretic coating. At present, when cleaning the workpieces in the electrophoresis production process, the cleaning equipment has low functional integration and most of them only have basic spray cleaning. This can easily lead to incomplete cleaning of the workpieces, dead corners, and a complicated process, which reduces production efficiency and restricts the continuity and efficiency of production. Utility Model Content

[0004] In view of this, the purpose of this utility model is to overcome the shortcomings of the prior art and to propose a cleaning device for electrophoresis line production, so as to solve the problems existing in the prior art.

[0005] To achieve the above objectives, this utility model provides a cleaning device for electrophoresis line production, including a base, a cleaning chamber fixedly installed on the base, a pre-washing brushing mechanism provided on the cleaning chamber, a first rotary cylinder rotatably connected to the top of the base via a drive mechanism, a detachable ring detachably installed at the end of the first rotary cylinder near the cleaning chamber, a water wiping collar provided inside the detachable ring, a second rotary cylinder detachably installed at the end of the detachable ring away from the first rotary cylinder, a rotary joint fixedly connected at the end of the second rotary cylinder away from the detachable ring, a spraying assembly provided on the rotary joint, and a water supply mechanism provided on the cleaning chamber.

[0006] Preferably, the pre-washing brushing mechanism includes a fixed frame fixedly connected to the outer surface of the cleaning chamber, and two sets of fixed frames are provided. The inner side of each set of fixed frames is fixedly connected to an inner screw, and the inner surface of each set of inner screws is threaded with a screw rod. The end of each set of screw rods away from the fixed frame is fixedly connected to a handle. The pre-washing brushing mechanism can perform preliminary brushing and cleaning of impurities on the surface of the workpiece before cleaning.

[0007] Preferably, a shifting frame is slidably connected to the inner side of the fixed frame, the outer surface of the shifting frame is rotatably connected to the end of the screw away from the handle, a spring is fixedly connected to the end of the shifting frame away from the screw, and a brush is provided at the end of the spring away from the shifting frame.

[0008] Preferably, the driving mechanism includes a motor fixedly mounted on the base, a drive wheel fixedly connected to the output end of the motor, a conveyor belt slidably connected to the outer surface of the drive wheel, a transmission wheel fixedly connected to one end of the first rotating cylinder, and the outer surface of the transmission wheel slidably connected to the inner side of the conveyor belt away from the drive wheel. The driving mechanism can drive the spraying assembly to rotate, thereby allowing the nozzle to spray water onto the workpiece during the rotation process.

[0009] Preferably, the spraying assembly includes a rectangular tube fixedly connected to the rotary joint, and the number of rectangular tubes is set in three sets. Each of the three sets of rectangular tubes is equipped with several nozzles. The spraying assembly can introduce water from the water storage tank to the nozzles and finally spray it onto the surface of the workpiece.

[0010] Preferably, the water supply mechanism includes a water storage tank fixedly installed on the top of the cleaning chamber, the output end of the water storage tank is fixedly connected to a water injection pipe, a fixed water tray is fixedly installed on the outer surface of the cleaning chamber, the input end of the fixed water tray is fixedly connected to the bottom end of the water injection pipe, the fixed water tray is rotatably connected to and communicates with a rotary joint, the water supply mechanism always remains stationary, while the spray assembly can rotate flexibly.

[0011] Compared with the prior art, the present invention has the following beneficial effects: 1. This cleaning device for electrophoresis production line achieves a high degree of functional integration and seamless process connection. Before washing, the brush strength can be precisely adjusted according to the amount of impurities attached, allowing for gentle or strong cleaning. During rinsing, the rotating nozzle operates at multiple angles with high impact, ensuring comprehensive coverage without dead angles. After rinsing, the wiping ring efficiently removes water. All steps are closely connected within the same device, greatly improving cleaning efficiency and providing efficient and high-quality cleaning assurance for electrophoresis production.

[0012] 2. The cleaning device for electrophoresis production line, through the pre-wash brushing mechanism, allows the brush to adhere to the workpiece surface with different levels of flexibility, enabling the device to adapt to the cleaning needs of impurities with different degrees of adhesion on the workpiece surface. Whether it is light dust or stubborn stains, it can be effectively cleaned by adjusting the brushing force, thus improving the device's adaptability to different impurity adhesion conditions on the workpiece surface. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this application; Figure 2 This is a schematic diagram of the device from another perspective; Figure 3 This is a schematic diagram of the surface structure of the mounting bracket in this application; Figure 4 This is a schematic diagram of the internal structure of the cleaning room in this application; Figure 5 This is a schematic diagram of the second rotary cylinder connection structure of this application; Figure 6 For this application Figure 4 Enlarged view of point a in the middle.

[0014] The components are as follows: 1. Base; 2. Cleaning chamber; 3. Fixing frame; 4. Inner screw; 5. Screw; 6. Handle; 7. Shifting frame; 8. Spring; 9. Brush; 10. First rotating cylinder; 11. Motor; 12. Drive wheel; 13. Conveyor belt; 14. Transmission wheel; 15. Detachable ring; 16. Wiping collar; 17. Second rotating cylinder; 18. Rotary joint; 19. Rectangular tube; 20. Nozzle; 21. Water tank; 22. Water injection pipe; 23. Fixed water tray. Detailed Implementation

[0015] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0016] Please see Figure 1-6 A cleaning device for electrophoresis line production includes a base 1, a cleaning chamber 2 fixedly installed on the base 1, a pre-wash brushing mechanism on the cleaning chamber 2, and a first rotating cylinder 10 rotatably connected to the top of the base 1 via a drive mechanism. A detachable ring 15 is detachably installed at one end of the first rotating cylinder 10 near the cleaning chamber 2. A water-wiping ring 16 is provided inside the detachable ring 15. The water-wiping ring 16 is made of absorbent fiber material, which has super absorbency and can quickly absorb moisture from the surface of the workpiece. At the same time, its soft texture will not scratch the surface of the workpiece. When water residue remains inside the water-wiping ring 16... When the moisture content is high or the usage period has expired, the detachable ring 15 can be removed to replace the wiping ring 16. The end of the detachable ring 15 away from the first rotating cylinder 10 is detachably installed with a second rotating cylinder 17. The end of the second rotating cylinder 17 away from the detachable ring 15 is fixedly connected to a rotary joint 18. The rotary joint 18 is rotatably connected to the fixed water tray 23, and the rotary joint 18 has an annular hole design, which allows the water flow in the fixed water tray 23 to be injected into the rectangular tube 19 through the rotary joint 18. The rotary joint 18 is equipped with a spray component, and the cleaning chamber 2 is equipped with a water supply mechanism.

[0017] Through the above technical solution, during the use of the device, the workpiece is inserted into the cleaning chamber 2, passes through the rotary joint 18 and the fixed water tray 23, passes through the second rotary cylinder 17 and the detachable ring 15, and finally passes out from the first rotary cylinder 10. During this period, the pre-washing brushing mechanism can perform preliminary brushing treatment on the workpiece before cleaning. Then, under the action of the water supply mechanism, the spraying component and the drive mechanism, each nozzle 20 can rinse the surface of the workpiece during the circular motion. After rinsing, the wiping ring 16 in the rotating process will wipe the water off the surface of the workpiece, thus completing the cleaning of the entire workpiece in one integrated manner.

[0018] Specifically, the pre-washing brushing mechanism includes a fixed frame 3 fixedly connected to the outer surface of the cleaning chamber 2, and there are two sets of fixed frames 3. The inner side of each set of fixed frames 3 is fixedly connected to an inner screw 4, and the inner surface of each set of inner screw 4 is threaded with a screw 5. The end of each set of screws 5 away from the fixed frame 3 is fixedly connected to a handle 6.

[0019] Through the above technical solution, the screw 5 can be driven to rotate during the process of turning the handle 6. Since the screw 5 and the inner screw cylinder 4 are threadedly connected, the screw 5 will move along the axial direction of the inner screw cylinder 4 while rotating.

[0020] Specifically, a shifting frame 7 is slidably connected to the inner side of the fixed frame 3. The outer surface of the shifting frame 7 is rotatably connected to the end of the screw 5 away from the handle 6. A spring 8 is fixedly connected to the end of the shifting frame 7 away from the screw 5. A brush 9 is provided at the end of the spring 8 away from the shifting frame 7.

[0021] Through the above technical solution, during the rotation of the screw 5, its end will rotate with the shifting frame 7, and since the inner side of the fixed frame 3 has a sliding groove, it can play a relative limiting role on the shifting frame 7, so the screw 5 can push the shifting frame 7 forward.

[0022] Specifically, the drive mechanism includes a motor 11 fixedly mounted on the base 1, a drive wheel 12 fixedly connected to the output end of the motor 11, a conveyor belt 13 slidably connected to the outer surface of the drive wheel 12, a transmission wheel 14 fixedly connected to one end of the first rotating drum 10, and the outer surface of the transmission wheel 14 slidably connected to the inner side of the conveyor belt 13 away from the drive wheel 12.

[0023] Through the above technical solution, the transmission system composed of motor 11, drive wheel 12, conveyor belt 13 and transmission wheel 14 has a transmission wrap angle greater than 120 degrees. This is to allow the conveyor belt 13 to smoothly convert the rotation of drive wheel 12 into the rotation of transmission wheel 14 under appropriate tension. During this period, the first rotating drum 10 will also rotate synchronously.

[0024] Specifically, the spraying assembly includes a rectangular tube 19 fixedly connected to the rotary joint 18, and the number of rectangular tubes 19 is set in three sets, with a number of nozzles 20 on each of the three sets of rectangular tubes 19.

[0025] Through the above technical solution, three sets of rectangular tubes 19 are evenly distributed on the rotary joint 18. During the rotation of the rotary joint 18, the rectangular tubes 19 will rotate synchronously. The rotary joint 18 and the rectangular tubes 19 are in a connected state, so that the water in the fixed water tray 23 can be smoothly injected into the rectangular tubes 19 through the rotary joint 18.

[0026] Specifically, the water supply mechanism includes a water storage tank 21 fixedly installed on the top of the cleaning chamber 2. The output end of the water storage tank 21 is fixedly connected to a water injection pipe 22. A fixed water tray 23 is fixedly installed on the outer surface of the cleaning chamber 2. The input end of the fixed water tray 23 is fixedly connected to the bottom end of the water injection pipe 22. The fixed water tray 23 is rotatably connected to and connected to the rotary joint 18.

[0027] Through the above technical solution, the water storage tank 21 is designed with a pressure valve, which can control the flow rate of the water injected from the water storage tank 21 into the water injection pipe 22. The flow path of the water is: from the water storage tank 21 into the water injection pipe 22, and then into the fixed water tray 23. The water in the fixed water tray 23 can enter the rectangular tube 19 through the rotary joint 18, and finally be sprayed outward from each nozzle 20 on the rectangular tube 19.

[0028] Working Principle: During use, the workpiece is inserted into the cleaning chamber 2, passing through the rotary joint 18, the fixed water tray 23, the second rotary cylinder 17, and the detachable ring 15, finally exiting from the first rotary cylinder 10. During this process, manually rotating the handle 6 drives the screw 5 to rotate. While rotating within the inner screw cylinder 4, the screw 5 moves axially along the inner screw cylinder 4, pushing the displacement frame 7. This pushes the brush 9 forward via the spring 8. The elastic force of the spring 8 allows the brush 9 to apply varying degrees of flexibility to the workpiece surface. As the workpiece passes over the brush 9, it is initially cleaned of dust, debris, and other impurities. When the elastic force of the brush 9 against the workpiece is relatively low, the brush... When the brush 9 has low contact pressure with the workpiece surface, the friction between the bristles and the workpiece surface is also relatively low. In this case, the brush 9 is gentler on the workpiece surface and is suitable for cleaning some loosely attached, minor dust and debris. It can avoid damage to the workpiece surface due to excessive force. However, when the elastic force is greater, the contact pressure between the brush 9 and the workpiece surface is greater, and the friction between the bristles and the workpiece is increased. This allows the brush 9 to clean the crevices and depressions on the workpiece surface more thoroughly, effectively removing more firmly attached impurities, such as stubborn stains and larger debris particles. After the impurities on the workpiece surface have been initially cleaned by brushing, the water flow from the water tank 21 can be introduced into the water inlet pipe 22, and then into the fixed water tray 23. The water flow into the fixed water tray 23 will be swirled... The water is fed into the rectangular tube 19 via the adapter 18 and ultimately sprayed out from each nozzle 20. The nozzles 20 spray water onto the workpiece surface for rinsing. Simultaneously, the motor 11 is activated, driving the drive wheel 12 to rotate. Under the transmission of the conveyor belt 13, the drive wheel 14 rotates synchronously, meaning the first rotating drum 10 also rotates synchronously with the drive wheel 14. During this process, the second rotating drum 17 drives the rotary connector 18 to rotate, thus causing the three sets of rectangular tubes 19 to perform circular motion. Ultimately, each nozzle 20 completes the rinsing operation on the workpiece surface during this rotational motion. Compared to fixed-position water spraying, this method can cover a larger area, reduce cleaning dead zones, and ensure that all parts of the workpiece are impacted by the water flow. Furthermore, the water flow generated by the rotating nozzle 20 possesses a certain kinetic energy and impact force. Due to the change in its trajectory, the water flow can impact the workpiece surface from different angles. This multi-angle, high-impact cleaning method can better break the adhesion between impurities and the workpiece surface, effectively removing the fine impurities and stains remaining after the initial cleaning by the brush 9, making the cleaning more thorough. After rinsing the workpiece, it passes through the detachable ring 15 between the first rotating cylinder 10 and the second rotating cylinder 17. During this process, the detachable ring 15 drives the wiping sleeve 16 to rotate synchronously. Therefore, the highly absorbent wiping sleeve 16 can wipe away the moisture on the workpiece surface during rotation. Finally, the wiped workpiece is pulled out from the first rotating cylinder 10.The device completes a series of cleaning steps—brushing, rinsing, and wiping—within the machine, ensuring a seamless, efficient, and highly integrated process.

[0029] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A cleaning device for electrophoresis line production, comprising a base (1), characterized in that: A cleaning chamber (2) is fixedly installed on the base (1). A pre-washing brushing mechanism is provided on the cleaning chamber (2). A first rotary cylinder (10) is rotatably connected to the top of the base (1) through a drive mechanism. A detachable ring (15) is detachably installed at one end of the first rotary cylinder (10) near the cleaning chamber (2). A water wiping collar (16) is provided inside the detachable ring (15). A second rotary cylinder (17) is detachably installed at one end of the detachable ring (15) away from the first rotary cylinder (10). A rotary joint (18) is fixedly connected at one end of the second rotary cylinder (17) away from the detachable ring (15). A spray assembly is provided on the rotary joint (18). A water supply mechanism is provided on the cleaning chamber (2).

2. The cleaning device for electrophoresis line production according to claim 1, characterized in that: The pre-washing brushing mechanism includes a fixed frame (3) fixedly connected to the outer surface of the cleaning chamber (2), and there are two sets of fixed frames (3). The inner side of each set of fixed frames (3) is fixedly connected to an inner screw (4), and the inner surface of each set of inner screws (4) is threadedly connected to a screw (5). The end of each set of screws (5) away from the fixed frame (3) is fixedly connected to a handle (6).

3. The cleaning device for electrophoresis line production according to claim 2, characterized in that: The inner side of the fixed frame (3) is slidably connected to the shift frame (7). The outer surface of the shift frame (7) is rotatably connected to the end of the screw (5) away from the handle (6). The end of the shift frame (7) away from the screw (5) is fixedly connected to the spring (8). The end of the spring (8) away from the shift frame (7) is provided with a brush (9).

4. The cleaning device for electrophoresis line production according to claim 1, characterized in that: The driving mechanism includes a motor (11) fixedly mounted on a base (1), a drive wheel (12) fixedly connected to the output end of the motor (11), a conveyor belt (13) slidably connected to the outer surface of the drive wheel (12), a transmission wheel (14) fixedly connected to one end of the first rotating drum (10), and the outer surface of the transmission wheel (14) slidably connected to the inner side of the conveyor belt (13) away from the drive wheel (12).

5. A cleaning device for electrophoresis line production according to claim 1, characterized in that: The spraying assembly includes a rectangular tube (19) fixedly connected to the rotary joint (18), and the number of rectangular tubes (19) is set in three groups, each of the three groups of rectangular tubes (19) is provided with a number of nozzles (20).

6. A cleaning device for electrophoresis line production according to claim 1, characterized in that: The water supply mechanism includes a water storage tank (21) fixedly installed on the top of the cleaning room (2). The output end of the water storage tank (21) is fixedly connected to a water injection pipe (22). A fixed water tray (23) is fixedly installed on the outer surface of the cleaning room (2). The input end of the fixed water tray (23) is fixedly connected to the bottom end of the water injection pipe (22). The fixed water tray (23) is rotatably connected to and connected to a rotary joint (18).

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