Air compressor production with outer wall cleaning device

CN224641814UActive Publication Date: 2026-08-18TIANJIN SHENGNIAN TECH CO LTD
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Patent Information

Application Number
CN202522015422.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-19
Publication Date
2026-08-18
Estimated Expiration
2035-09-19

AI Technical Summary

Technical Problem

[0004]为了解决现有的装置在使用时还存在一些不足,通过单一的毛刷来对空压机进行清洗的问题,现有技术是采用通过装置中设有的潜水泵,在第一连接管、第一输送管架和多个第一喷头的配合下,能够将储液箱内的清洗剂喷洒在空压机外壳的外壁上,并利用两个旋转摩擦滚筒进行旋转,从而能够对空压机的外壳进行擦拭的方式进行处理,但是还会出现该装置在使用过程中不方便对壳体的外表面边角处进行清理的情况,进而导致降低了清洗装置的实用性问题

Benefits of technology

[0016]采用上述技术方案,采用液压缸、伸缩限位杆、升降台、吊装索和调节座的相互配合可方便对空压机壳体吊装固定。

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Abstract

The utility model discloses an outer wall cleaning device for air compressor production relates to air compressor production technical field, including cleaning unit, the placing unit of setting in the outer surface of cleaning unit, and the PLC controller for setting in the outer surface of cleaning unit is used for control, cleaning unit includes the cleaning subassembly and the flush subassembly of setting in the outer surface of cleaning subassembly, the placing unit includes the moving assembly of setting in the outer surface of cleaning unit and the hoist subassembly of setting in the outer surface of moving assembly. The utility model discloses a cleaning pool, placing table, water pump, ultrasonic generator, water distribution tank, water spray pipe, ultrasonic transducer and filter screen board's mutual cooperation can clean air compressor casing, adopt the mutual cooperation of fixed frame, positive and negative motor, screw rod, limit slide bar, moving platform, hydraulic cylinder, telescopic limit link, lifting platform, hoisting cable and adjusting seat can place air compressor casing in cleaning pool and clean, thereby increase the flexibility of cleaning device.
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Description

Technical Field

[0001] This utility model relates to the field of air compressor production technology, specifically to an external wall cleaning device for air compressor production. Background Technology

[0002] An air compressor is a device used to compress gas. After the air compressor housing is manufactured, its outer surface needs to be cleaned.

[0003] In the prior art, patent document CN222358882U discloses an external wall cleaning device for air compressor production, including a base plate, with a conveying device fixedly connected to the upper surface of the base plate. This invention, through a submersible pump within the device, and in cooperation with a first connecting pipe, a first conveying pipe frame, and multiple first nozzles, can spray cleaning agent from a storage tank onto the outer wall of the air compressor casing. A drive motor, with the cooperation of multiple gears, can drive two rotating friction rollers to rotate, thereby wiping the air compressor casing and cleaning dust or oil stains from its outer surface. A second conveying pipe frame and rotating cleaning rollers allow clean water to rinse and wipe the air compressor casing clean. Therefore, through the cooperation of multiple components, the outer surface of the air compressor can be thoroughly cleaned, solving the problem of insufficient cleaning caused by existing devices that rely on a single brush.

[0004] To address the shortcomings of existing devices in cleaning air compressors using a single brush, current technology employs a submersible pump within the device. This pump, along with a first connecting pipe, a first delivery pipe support, and multiple first nozzles, sprays cleaning agent from a storage tank onto the outer wall of the air compressor casing. Two rotating friction rollers then wipe the casing. However, this method is inconvenient for cleaning the corners and edges of the casing, thus reducing the practicality of the cleaning device. Summary of the Invention

[0005] The purpose of this invention is to provide an external wall cleaning device for air compressor production, so as to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows: An external wall cleaning device for air compressor production includes a cleaning unit; a placement unit disposed on the outer surface of the cleaning unit; and a PLC controller disposed on the outer surface of the cleaning unit for control. The cleaning unit includes a cleaning component and a rinsing component disposed on the outer surface of the cleaning component. The placement unit includes a moving component disposed on the outer surface of the cleaning unit and a hoisting component disposed on the outer surface of the moving component.

[0007] A further improvement of the present invention is that the rinsing assembly includes a cleaning tank, a placement platform is fixedly connected to the outer surface of the cleaning tank, and a filter screen is detachably connected to the inner wall of the cleaning tank.

[0008] A further improvement of this utility model is that: an ultrasonic generator is detachably connected to the outer surface of the placement platform, and an ultrasonic transducer is provided at the output end of the ultrasonic generator and detachably connected to the inner wall of the cleaning pool.

[0009] The above technical solution, which uses a cleaning tank, an ultrasonic generator, and an ultrasonic transducer in combination, can facilitate the cleaning of the air compressor casing.

[0010] A further improvement of the present invention is that the rinsing assembly includes a water pump, the outer surface of the water pump is detachably connected to the outer surface of the placement platform, the input end of the water pump extends into the interior of the cleaning tank, and the output end of the water pump is detachably connected to a water distribution tank fixedly connected to the outer surface of the cleaning tank via a connecting pipe, and a spray pipe is fixedly connected to the outer surface of the water distribution tank.

[0011] The above technical solution, which uses a water pump, a water distribution tank, and a water spray pipe in combination, can facilitate the flushing of the air compressor casing.

[0012] A further improvement of the present invention is that the moving component includes a fixed frame, the bottom surface of the fixed frame is fixedly connected to the upper surface of the cleaning pool, a forward and reverse motor is detachably connected to the outer surface of the fixed frame, a lead screw is fixedly connected to the driving end of the forward and reverse motor and rotatably connected to the outer surface of the fixed frame, a moving platform is threadedly connected to the outer surface of the lead screw, and a limiting slide rod is slidably connected to the inner wall of the moving platform and detachably connected to the outer surface of the fixed frame.

[0013] By adopting the above technical solution, the position of the moving platform can be easily adjusted by the cooperation of the fixed frame, forward and reverse motors, lead screw, limit slide bar and moving platform.

[0014] A further improvement of the present invention is that the hoisting assembly includes a hydraulic cylinder, the outer surface of the hydraulic cylinder is detachably connected to the outer surface of the moving platform, and the telescopic end of the hydraulic cylinder is detachably connected to a lifting platform.

[0015] A further improvement of this utility model is that: the outer surface of the lifting platform is detachably connected to a telescopic limiting rod that is detachably connected to the outer surface of the moving platform; the inner wall of the lifting platform is detachably connected to an adjusting seat; and the outer surface of the adjusting seat is fixedly connected to a hoisting cable.

[0016] By adopting the above technical solution, the air compressor housing can be easily hoisted and fixed by the cooperation of hydraulic cylinders, telescopic limit rods, lifting platforms, hoisting ropes and adjusting seats.

[0017] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows: 1. This utility model provides an external wall cleaning device for air compressor production. The device uses a cleaning tank, a placement platform, a water pump, an ultrasonic generator, a water distribution tank, a water spray pipe, an ultrasonic transducer, and a filter screen to facilitate the cleaning of the air compressor casing, thereby increasing the functionality of the cleaning device.

[0018] 2. This utility model provides an external wall cleaning device for air compressor production. The device uses a fixed frame, forward and reverse motors, lead screws, limit slides, moving platforms, hydraulic cylinders, telescopic limit rods, lifting platforms, hoisting ropes, and adjusting seats to facilitate the placement of the air compressor casing in a cleaning tank for cleaning, thereby increasing the flexibility of the cleaning device. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a front structural diagram of the present invention; Figure 3 This is a side view of the present invention. Figure 4 This is a partial structural diagram of the placement unit of this utility model; Figure 5 For the present utility model Figure 3 Enlarged diagram of point A.

[0020] In the diagram: 1. Cleaning unit; 11. Cleaning tank; 12. Placement platform; 13. Water pump; 14. Ultrasonic generator; 15. Water distribution tank; 16. Spray pipe; 17. Ultrasonic transducer; 18. Filter screen; 2. Placement unit; 21. Fixing frame; 22. Forward and reverse motor; 23. Lead screw; 24. Limiting slide bar; 25. Moving platform; 26. Hydraulic cylinder; 27. Telescopic limit bar; 28. Lifting platform; 29. ​​Lifting sling; 210. Adjusting seat; 3. PLC controller. Detailed Implementation

[0021] The present invention will be further described in detail below with reference to embodiments: Example

[0022] like Figure 1-5 As shown, this utility model provides an external wall cleaning device for air compressor production, including a cleaning unit 1; a placement unit 2 disposed on the outer surface of the cleaning unit 1; and a PLC controller 3 disposed on the outer surface of the cleaning unit 1 for control. The cleaning unit 1 includes a cleaning component and a rinsing component disposed on the outer surface of the cleaning component. The placement unit 2 includes a moving component disposed on the outer surface of the cleaning unit 1 and a hoisting component disposed on the outer surface of the moving component. The rinsing component includes a cleaning tank 11, a placement platform 12 fixedly connected to the outer surface of the cleaning tank 11, a filter screen 18 detachably connected to the inner wall of the cleaning tank 11, an ultrasonic generator 14 detachably connected to the outer surface of the placement platform 12, and an ultrasonic transducer 17 detachably connected to the inner wall of the cleaning tank 11 at the output end of the ultrasonic generator 14. The system includes a water pump 13, whose outer surface is detachably connected to the outer surface of the placement platform 12. The input end of the water pump 13 extends into the interior of the cleaning tank 11, and the output end of the water pump 13 is detachably connected to a water distribution tank 15 fixedly connected to the outer surface of the cleaning tank 11 via a connecting pipe. A spray pipe 16 is fixedly connected to the outer surface of the water distribution tank 15. When the air compressor housing needs to be cleaned, during the lifting and lowering of the air compressor housing, the water pump 13 is activated to pump the cleaning water inside the cleaning tank 11 into the water distribution tank 15, and finally sprays it out from the spray pipe 16, thus facilitating the rinsing of the air compressor housing. After rinsing, the air compressor housing is immersed in the cleaning solution inside the cleaning tank 11, and then the ultrasonic generator 14 is activated in conjunction with the ultrasonic transducer 17 to assist in vibrating the cleaning solution, thereby assisting in cleaning the air compressor housing. Example

[0023] like Figure 1-5As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the moving component includes a fixed frame 21, the bottom surface of which is fixedly connected to the upper surface of the cleaning tank 11. A forward / reverse motor 22 is detachably connected to the outer surface of the fixed frame 21. A lead screw 23, rotatably connected to the outer surface of the fixed frame 21, is fixedly connected to the drive end of the forward / reverse motor 22. A moving platform 25 is threadedly connected to the outer surface of the lead screw 23. A limiting slide rod 24, detachably connected to the outer surface of the fixed frame 21, is slidably connected to the inner wall of the moving platform 25. The lifting component includes a hydraulic cylinder 26, the outer surface of which is detachably connected to the outer surface of the moving platform 25. A lifting platform 28 is detachably connected to the telescopic end of the hydraulic cylinder 26. A telescopic limiting rod 27, detachably connected to the outer surface of the moving platform 25, is detachably connected to the outer surface of the lifting platform 28. The inner wall of the platform 28 is detachably connected to an adjustment seat 210, and the outer surface of the adjustment seat 210 is fixedly connected to a lifting cable 29. When the air compressor housing needs to be placed inside the cleaning pool 11 for cleaning, first place the air compressor housing on the outer surface of the platform 12, then start the forward and reverse motor 22 in conjunction with the lead screw 23 and the limit slide bar 24 to drive the moving platform 25 to move horizontally, so that the moving platform 25 can be easily moved directly above the air compressor housing. Then, by starting the hydraulic cylinder 26 in conjunction with the telescopic limit bar 27, the lifting platform 28 is raised and lowered, so that the lifting cable 29 can be sleeved on the outer surface of the air compressor housing. Then, by adjusting the position of the adjustment seat 210, the lifting cable 29 is tightened, and the air compressor housing is raised and lowered. At the same time, the forward and reverse motor 22 is started to adjust the position of the moving platform 25, so that the air compressor housing can be easily immersed into the cleaning pool 11.

[0024] The working principle of the external wall cleaning device for air compressor production will be explained in detail below.

[0025] like Figure 1-5As shown, when the air compressor housing needs to be placed inside the cleaning tank 11 for cleaning, the air compressor housing is first placed on the outer surface of the placement platform 12. Then, the forward and reverse motor 22, in conjunction with the lead screw 23 and the limit slide bar 24, drives the moving platform 25 to move horizontally, thus easily moving the moving platform 25 directly above the air compressor housing. Then, by activating the hydraulic cylinder 26 in conjunction with the telescopic limit bar 27, the lifting platform 28 is raised and lowered, thus facilitating the attachment of the lifting sling 29 to the outer surface of the air compressor housing. By adjusting the position of the adjusting seat 210, the lifting sling 29 is tightened, which in turn raises and lowers the air compressor housing. At the same time, the... The position of the moving platform 25 is adjusted by the forward and reverse motor 22, which facilitates the immersion of the air compressor housing into the cleaning tank 11. When the air compressor housing needs to be cleaned, the water pump 13 is started to pump the cleaning water in the cleaning tank 11 into the water distribution tank 15 during the lifting and lowering of the air compressor housing, and finally sprays it out from the spray pipe 16, which facilitates the rinsing of the air compressor housing. After rinsing, the air compressor housing is immersed in the cleaning solution in the cleaning tank 11, and then the ultrasonic generator 14 is started in conjunction with the ultrasonic transducer 17 to assist in the vibration of the cleaning solution, thereby assisting in the cleaning of the air compressor housing.

[0026] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. An external wall cleaning device for air compressor production, comprising a cleaning unit (1); Placement unit (2) disposed on the outer surface of the cleaning unit (1); And a PLC controller (3) disposed on the outer surface of the cleaning unit (1) for control, characterized in that: The cleaning unit (1) includes a cleaning component and a rinsing component disposed on the outer surface of the cleaning component. The placement unit (2) includes a moving component disposed on the outer surface of the cleaning unit (1) and a hoisting component disposed on the outer surface of the moving component.

2. The external wall cleaning device for air compressor production according to claim 1, characterized in that: The rinsing assembly includes a rinsing tank (11), a placement platform (12) is fixedly connected to the outer surface of the rinsing tank (11), and a filter screen (18) is detachably connected to the inner wall of the rinsing tank (11).

3. The external wall cleaning device for air compressor production according to claim 2, characterized in that: An ultrasonic generator (14) is detachably connected to the outer surface of the placement platform (12), and an ultrasonic transducer (17) is detachably connected to the inner wall of the cleaning tank (11) at the output end of the ultrasonic generator (14).

4. The external wall cleaning device for air compressor production according to claim 3, characterized in that: The rinsing assembly includes a water pump (13), the outer surface of which is detachably connected to the outer surface of the placement platform (12), the input end of which extends into the interior of the cleaning tank (11), and the output end of which is detachably connected to a water distribution tank (15) fixedly connected to the outer surface of the cleaning tank (11) via a connecting pipe, and a spray pipe (16) fixedly connected to the outer surface of the water distribution tank (15).

5. The external wall cleaning device for air compressor production according to claim 1, characterized in that: The moving component includes a fixed frame (21), the bottom surface of which is fixedly connected to the upper surface of the cleaning tank (11). A forward and reverse motor (22) is detachably connected to the outer surface of the fixed frame (21). A lead screw (23) rotatably connected to the drive end of the forward and reverse motor (22) is fixedly connected to the outer surface of the fixed frame (21). A moving platform (25) is threadedly connected to the outer surface of the lead screw (23). A limiting slide rod (24) detachably connected to the outer surface of the fixed frame (21) is slidably connected to the inner wall of the moving platform (25).

6. The external wall cleaning device for air compressor production according to claim 5, characterized in that: The hoisting assembly includes a hydraulic cylinder (26), the outer surface of which is detachably connected to the outer surface of the moving platform (25), and the telescopic end of the hydraulic cylinder (26) is detachably connected to a lifting platform (28).

7. The external wall cleaning device for air compressor production according to claim 6, characterized in that: The outer surface of the lifting platform (28) is detachably connected to a telescopic limiting rod (27) which is detachably connected to the outer surface of the moving platform (25). The inner wall of the lifting platform (28) is detachably connected to an adjusting seat (210). The outer surface of the adjusting seat (210) is fixedly connected to a hoisting cable (29).

Citation Information

Patent Citations

  • Outer wall cleaning device for air compressor production

    CN222358882U