A cleaning device for plastic film production
Patent Information
- Application Number
- CN202522053049.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-24
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-09-24
AI Technical Summary
[0003]传统的塑料薄膜生产用清理装置在使用时发现存在不足之处,其不能对塑料薄膜进行分区检测,当对应分区检测到透光率不合格时,不能及时进行分区高效清理,这导致清理成本较高,不适用于工业化批量生产
本实用新型装置设计合理,其主要由前置透光率检测组件、清理组件和后置透光率复核组件构成,各部件协同配合;利用前置透光率检测组件中的多个第一分体式透光率检测器来对塑料薄膜进行分区检测,当对应分区的第一分体式透光率检测器检测到透光率低于设定时,判定存在灰尘等杂质;启动清理组件中对应分区的吸尘清理单元,来对对应分区进行吸尘除杂;将后置透光率复核组件中第二分体式透光率检测器位移至之前存在遮挡问题的分区处,对其进行透光率复测,确保薄膜塑料产品的透光率达到标准要求,同时也利于发现存在故障的吸尘清理单元。
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Figure CN224641837U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of plastic film production technology, and in particular to a cleaning device for plastic film production. Background Technology
[0002] The light transmittance of plastic film used in agricultural greenhouses directly affects crop photosynthetic efficiency and yield. Generally, the light transmittance requirement for plastic film used in agricultural greenhouses is ≥85%, with high-end products requiring >90%. During the production process, dust and other impurities easily accumulate on the surface of the plastic film, which affects its light transmittance and prevents it from meeting the requirements for light transmittance in agricultural greenhouses. Therefore, cleaning devices are needed to remove dust and other impurities from the film surface to ensure the light transmittance of the plastic film.
[0003] Traditional cleaning devices used in plastic film production have been found to have shortcomings. They cannot perform zoned inspection of the plastic film, and when the light transmittance of a corresponding zone is found to be substandard, they cannot perform timely and efficient cleaning. This results in high cleaning costs and makes them unsuitable for industrial-scale mass production. Therefore, it is necessary to optimize and improve traditional cleaning devices used in plastic film production. Summary of the Invention
[0004] The purpose of this invention is to overcome the aforementioned problems in traditional technologies and provide a cleaning device for plastic film production.
[0005] To achieve the above-mentioned technical objectives and effects, this utility model is implemented through the following technical solution: A cleaning device for plastic film production, comprising: A front-mounted transmittance detection component is disposed at the front of the plastic film traction surface. The front-mounted transmittance detection component includes a first frame, and a plurality of first split-type transmittance detectors are arranged side by side along the width direction of the plastic film. The cleaning component is located in the middle of the plastic film traction surface. The cleaning component includes a second frame, and two rows of vacuum cleaning units are symmetrically installed on the upper and lower frame plates of the second frame. The positions of the vacuum cleaning units are matched with the positions of the corresponding first split light transmittance detectors. A rear transmittance verification component is provided, which is located at the rear of the plastic film traction surface. The rear transmittance verification component includes a third frame. An upper linear guide pair is installed on the upper frame plate of the third frame, and a lower linear guide pair is installed on the lower frame plate of the third frame. A second split-type transmittance detector is installed on the outer side of the sliders of the upper and lower linear guide pairs.
[0006] Furthermore, the above-mentioned cleaning device for plastic film production also includes a light shield, which is sleeved on the outside of the front transmittance detection component, the cleaning component, and the rear transmittance verification component. The front and rear plates of the light shield are symmetrically provided with perforation holes to facilitate the passage of the plastic film.
[0007] Furthermore, in the cleaning device for producing plastic film, a row of first light source emitting units is evenly installed on the upper frame plate of the first frame, and a row of first light source receiving units is evenly installed on the lower frame plate of the first frame. The first light source emitting units and the first light source receiving units together constitute a first split-type transmittance detector.
[0008] Furthermore, in the cleaning device for producing plastic film described above, a second light source emitting unit is installed on the outside of the slider of the upper linear guide pair, and a second light source receiving unit is installed on the outside of the slider of the lower linear guide pair. The second light source emitting unit and the second light source receiving unit together constitute a second split-type transmittance detector.
[0009] Furthermore, in the aforementioned cleaning device for plastic film production, the dust extraction cleaning unit includes a suction pump, a lifting push rod, a support tube, an opening box, a suction hose, a partition, a positioning shaft, and rollers. The lifting push rod is installed on the upper or lower frame plate of the second frame. The movable end of the lifting push rod is connected to the opening box via the support tube. The outside of the support tube is connected to the suction pump via the suction hose. A partition is installed inside the opening box, and suction holes are evenly distributed on the partition. Multiple positioning shafts are installed side by side near the opening of the opening box, and multiple rollers are sleeved on the outside of the positioning shafts.
[0010] Furthermore, in the aforementioned cleaning device for plastic film production, the suction pumps located in the same row are all fitted with dust collection covers.
[0011] Furthermore, in the aforementioned cleaning device for producing plastic film, the rollers on two adjacent positioning shafts are staggered.
[0012] Furthermore, in the aforementioned cleaning device for producing plastic film, a portion of the roller body protrudes outward relative to the opening surface of the opening box.
[0013] The beneficial effects of this utility model are: This utility model device is rationally designed, mainly consisting of a front-end transmittance detection component, a cleaning component, and a rear-end transmittance verification component, with each component working in concert. Multiple first-stage split-type transmittance detectors in the front-end transmittance detection component are used to perform zoned detection of the plastic film. When the first-stage split-type transmittance detector in a corresponding zone detects a transmittance lower than a set value, it is determined that dust or other impurities are present. The cleaning unit in the corresponding zone is then activated to remove dust and impurities from that zone. The second-stage split-type transmittance detector in the rear-end transmittance verification component is moved to the zone where the obstruction occurred to retest its transmittance, ensuring that the transmittance of the plastic film product meets the standard requirements. This also facilitates the detection of faulty cleaning units.
[0014] Of course, any product implementing this utility model does not necessarily need to achieve all of the above advantages at the same time. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the structure of the front transmittance detection component in this utility model; Figure 3 This is a schematic diagram of the cleaning component in this utility model; Figure 4 This is a schematic diagram of the vacuum cleaning unit in this utility model; Figure 5 This is a front view schematic diagram of the vacuum cleaning unit in this utility model; Figure 6 This is a schematic diagram of the structure of the rear transmittance verification component in this utility model; In the attached diagram, the components represented by each number are as follows: 1-Front-end transmittance detection component, 101-First frame, 102-First light source emitting unit, 103-First light source receiving unit; 2-Cleaning component, 201-Second frame, 202-Dust collection hood, 203-Lifting push rod, 204-Support tube, 205-Opening box, 206-Suction hose, 207-Baffle, 208-Positioning shaft, 209-Roller; 3-Rear transmittance verification component, 301-Third frame, 302-Upper linear guide pair, 303-Second light source emitting unit, 304-Lower linear guide pair, 305-Second light source receiving unit; 4-Plastic film. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0018] like Figures 1-6 As shown, this embodiment provides a cleaning device for plastic film production, including a pre-transmittance detection component 1, a cleaning component 2, and a post-transmittance verification component 3. The pre-transmittance detection component 1 is disposed at the front of the plastic film traction surface, the cleaning component 2 is disposed at the middle of the plastic film traction surface, and the post-transmittance verification component 3 is disposed at the rear of the plastic film traction surface. The number of post-transmittance verification components 3 is at least two.
[0019] In this embodiment, the front transmittance detection component 1 includes a first frame 101, on which a plurality of first split-type transmittance detectors are arranged side by side along the width direction of the plastic film. A row of first light source emitting units 102 is uniformly installed on the upper frame plate of the first frame 101, and a row of first light source receiving units 103 is uniformly installed on the lower frame plate of the first frame 101. The first light source emitting units 102 and the first light source receiving units 103 together constitute the first split-type transmittance detectors.
[0020] In this embodiment, the post-transmittance verification component 3 includes a third frame 301. An upper linear guide pair 302 is mounted on the upper frame plate of the third frame 301, and a lower linear guide pair 304 is mounted on the lower frame plate of the third frame 301. A second split-type transmittance detector is mounted on the outer side of the sliders of the upper linear guide pair 302 and the lower linear guide pair 304. A second light source emitting unit 303 is mounted on the outer side of the slider of the upper linear guide pair 302, and a second light source receiving unit 305 is mounted on the outer side of the slider of the lower linear guide pair 304. The second light source emitting unit 303 and the second light source receiving unit 305 together constitute the second split-type transmittance detector.
[0021] In this embodiment, the cleaning component 2 includes a second frame 201. Two rows of vacuum cleaning units are symmetrically installed on the upper and lower frame plates of the second frame 201. The positions of the vacuum cleaning units are matched with the positions of the corresponding first split-type transmittance detectors.
[0022] In this embodiment, the vacuum cleaning unit includes a suction pump, a lifting push rod 203, a support tube 204, an opening box 205, a suction hose 206, a partition 207, positioning shafts 208, and rollers 209. The lifting push rod 203 is installed on the upper or lower frame plate of the second frame 201. The movable end of the lifting push rod 203 is connected to the opening box 205 via the support tube 204. The outside of the support tube 204 is connected to the suction pump via the suction hose 206. A partition 207 is installed inside the opening box 205. Suction holes are evenly distributed on the partition 207. Multiple positioning shafts 208 are installed side by side near the opening of the opening box 205. Multiple rollers 209 are sleeved on the outside of the positioning shafts 208.
[0023] Among them, the suction pumps located in the same row are all fitted with dust collection covers 202.
[0024] Among them, the rollers 209 on two adjacent positioning shafts 208 are staggered.
[0025] In this design, part of the roller 209 protrudes outward relative to the opening of the open box 205. The roller 209 is designed to leave a gap between the plastic film 4 and the open box 205, preventing the plastic film 4 from being tightly attached to the open box 205 and thus unable to be pulled.
[0026] In this embodiment, a light shield is also included. The light shield is fitted on the outside of the front transmittance detection component 1, the cleaning component 2, and the rear transmittance verification component 3. The front and rear plates of the light shield are symmetrically provided with perforation holes to facilitate the passage of the plastic film 4.
[0027] A specific application of this embodiment is as follows: This device mainly consists of a pre-transmittance detection component 1, a cleaning component 2, and a post-transmittance verification component 3, with each component working in concert. Multiple first split-type transmittance detectors in the pre-transmittance detection component 1 are used to perform zoned detection on the plastic film 4. When the first split-type transmittance detector of the corresponding zone detects a transmittance lower than a set value, it is determined that dust or other impurities are present. The dust collection and cleaning unit of the corresponding zone in the cleaning component 2 is activated to remove dust and impurities from the corresponding zone. The second split-type transmittance detector in the post-transmittance verification component 3 is moved to the zone where the previous blockage occurred to retest its transmittance, ensuring that the transmittance of the plastic film 4 meets the standard requirements. This also facilitates the detection of faulty dust collection and cleaning units.
[0028] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to specific implementation methods. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A cleaning device for plastic film production, characterized by, include: A front-mounted transmittance detection component is disposed at the front of the plastic film traction surface. The front-mounted transmittance detection component includes a first frame, and a plurality of first split-type transmittance detectors are arranged side by side along the width direction of the plastic film. The cleaning component is located in the middle of the plastic film traction surface. The cleaning component includes a second frame, and two rows of vacuum cleaning units are symmetrically installed on the upper and lower frame plates of the second frame. The positions of the vacuum cleaning units are matched with the positions of the corresponding first split light transmittance detectors. A rear transmittance verification component is provided, which is located at the rear of the plastic film traction surface. The rear transmittance verification component includes a third frame. An upper linear guide pair is installed on the upper frame plate of the third frame, and a lower linear guide pair is installed on the lower frame plate of the third frame. A second split-type transmittance detector is installed on the outer side of the sliders of the upper and lower linear guide pairs.
2. The cleaning device for plastic film production according to claim 1, characterized in that, It also includes a light shield, which is fitted on the outside of the front transmittance detection component, the cleaning component, and the rear transmittance verification component. The front and rear plates of the light shield are symmetrically provided with perforation holes to facilitate the passage of the plastic film.
3. The cleaning device for plastic film production according to claim 2, characterized in that, A row of first light source emitting units is evenly installed on the upper frame plate of the first frame, and a row of first light source receiving units is evenly installed on the lower frame plate of the first frame. The first light source emitting units and the first light source receiving units together constitute a first split-type transmittance detector.
4. A cleaning device for plastic film production according to claim 3, characterized in that, A second light source emitting unit is installed on the outside of the slider of the upper linear guide pair, and a second light source receiving unit is installed on the outside of the slider of the lower linear guide pair. The second light source emitting unit and the second light source receiving unit together constitute a second split-type transmittance detector.
5. A cleaning device for plastic film production according to claim 4, characterized in that, The vacuum cleaning unit includes a suction pump, a lifting push rod, a support tube, an opening box, a suction hose, a partition, positioning shafts, and rollers. The lifting push rod is installed on the upper or lower frame plate of the second frame. The movable end of the lifting push rod is connected to the opening box via the support tube. The outside of the support tube is connected to the suction pump via the suction hose. A partition is installed inside the opening box, and suction holes are evenly distributed on the partition. Multiple positioning shafts are installed side by side near the opening of the opening box, and multiple rollers are sleeved on the outside of the positioning shafts.
6. A cleaning device for plastic film production according to claim 5, characterized in that, The suction pumps located in the same row are all fitted with dust collection covers on their outer sides.
7. A cleaning device for plastic film production according to claim 6, characterized in that, The rollers on two adjacent positioning shafts are staggered.
8. A cleaning device for plastic film production according to claim 7, characterized in that, Part of the roller protrudes outward relative to the opening of the open box.