Reciprocating sludge scraper

CN224641859UActive Publication Date: 2026-08-18SICHUAN GUOYUAN ZHICHUANG ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202520946088.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-14
Publication Date
2026-08-18
Estimated Expiration
2035-05-14

AI Technical Summary

Technical Problem

[0004]本实用新型的目的在于提供往复式污泥刮板机,以解决上述背景技术中提出部分污泥会附着在刮板表面,导致刮板后续运动时的负载增加,不仅加剧设备运行阻力,还可能影响装置工作稳定性的问题

Benefits of technology

[0022]通过设置有处理机构、储水箱、气缸和高压喷头,利用气缸的工作,可以推动活动板向下移动,可以将高压喷头从处理箱的内部移出,随后利用储水箱内部水泵的工作,可以将储水箱内部的通过输水管输送到高压喷头处,再由高压喷头将水喷出,可以对刮刀主体工作面上的污泥进行处理,尽量避免污泥附着在刮刀主体的工作面上;还通过设置有挡泥板和支撑架,通过挡泥板对处理箱的内部进行防护,尽量避免污泥进入到处理箱内部对设备的正常工作造成影响。

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Abstract

The utility model discloses a reciprocating type sludge scraper, it relates to sludge cleaning technical field. Part of sludge will be attached to the scraper surface, lead to the load increase when the scraper subsequent movement, not only exacerbate equipment operation resistance, still possibly influence device work's stability. The utility model includes processing mechanism, and processing mechanism sets up at the one end of equipment box, and processing mechanism includes the water storage tank that sets up below the one end of equipment box, and the inside through -hole of this water storage tank is provided with water delivery pipe. The utility model discloses processing mechanism, water storage tank, pneumatic cylinder and high pressure spray head are set up, utilize the work of pneumatic cylinder, can promote the movable plate and move down, can remove high pressure spray head from the inside of processing box, then utilize the work of water pump in water storage tank inside, can be transported to high pressure spray head place in water storage tank inside through water delivery pipe, and then high pressure spray head sprays water, can handle the sludge on the scraper work surface, try to avoid sludge and attach on the work surface of scraper.
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Description

Technical Field

[0001] This utility model relates to the field of sludge cleaning technology, specifically a reciprocating sludge scraper machine. Background Technology

[0002] As we all know, industrial production generates a large amount of industrial wastewater and industrial pollutants, so wastewater storage equipment such as sewage tanks are needed for centralized treatment and discharge. During the treatment of wastewater in the sewage tank, some of the sludge will remain at the bottom of the sewage tank and needs to be cleaned regularly to avoid long-term accumulation that would reduce the quality of wastewater treatment. Therefore, reciprocating sludge scrapers are needed to treat the sludge.

[0003] Regarding the aforementioned technologies, the applicant believes that when the reciprocating sludge scraper is working, the drive motor rotates the lead screw, causing the movable seat mounted on the lead screw to reciprocate linearly, thereby moving the scraper along the bottom of the sewage treatment tank to clean the deposited sludge. However, during operation, some sludge adheres to the scraper surface, increasing the load on the scraper during subsequent movements. This not only exacerbates the equipment's operating resistance but may also affect the stability of the device's operation. Utility Model Content

[0004] The purpose of this invention is to provide a reciprocating sludge scraper to solve the problem mentioned in the background art that some sludge adheres to the scraper surface, which increases the load on the scraper during subsequent movement, not only aggravating the operating resistance of the equipment, but also potentially affecting the working stability of the device.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a reciprocating sludge scraper, which is used to install on the main body of a sewage treatment tank, and includes: a treatment mechanism, which is located at one end of an equipment box, and includes a water storage tank located below one end of the equipment box. A water supply pipe is installed through the interior of the water storage tank, and a high-pressure nozzle is installed at the end of the water supply pipe away from the water storage tank. A movable plate is installed at the top of the high-pressure nozzle, and a cylinder is installed at the top of the movable plate. The cylinder drives the movable plate to move laterally, and a treatment box is installed at the top of the cylinder.

[0006] By adopting the above technical solution, the cylinder can be used to push the movable plate downward, which can remove the high-pressure nozzle from the inside of the treatment box. Then, the water pump inside the water tank can be used to transport the water inside the water tank to the high-pressure nozzle through the water pipe. The high-pressure nozzle will then spray the water out, which can treat the sludge on the working surface of the scraper body and minimize the sludge from adhering to the working surface of the scraper body.

[0007] Preferably, equipment boxes are provided on both sides of the top of the main body of the sewage treatment tank, and a drive motor is provided at one end of the equipment box, and a lead screw is provided at the output end of the drive motor.

[0008] By adopting the above technical solution, the lead screw can be driven to rotate using a drive motor.

[0009] Preferably, the top of the water storage tank is provided with a water inlet, and the inside of the water inlet is provided with a sealing plug.

[0010] By adopting the above technical solution, it is convenient to add water to the water storage tank.

[0011] Preferably, the bottom end of the movable plate is provided with a support frame, and the bottom end of the support frame is provided with a mudguard.

[0012] By adopting the above technical solution, the operation of the cylinder can push the movable plate upward, moving the high-pressure nozzle into the treatment box. Then, the bottom of the treatment box is sealed by the mudguard, which can block the internal space of the treatment box, prevent sludge from entering the interior of the treatment box, and improve the stability of the device.

[0013] Preferably, five sets of high-pressure nozzles are provided, and these high-pressure nozzles are symmetrically distributed about the center point of the inside of the treatment box.

[0014] By adopting the above technical solution, the working surface of the scraper body can be thoroughly cleaned.

[0015] Preferably, the lead screw is provided with a movable seat on its outside, and a connecting seat is provided at the bottom end of the movable seat.

[0016] By adopting the above technical solution, the connector can be used to easily connect the accessories.

[0017] Preferably, a connecting rod is provided on both sides of the bottom end of the connecting seat, a support seat is provided at the bottom end of the connecting rod, and a scraper body is provided at the bottom end of the support seat.

[0018] By adopting the above technical solution, the scraper body can clean the sludge deposited at the bottom of the sewage treatment tank body and discharge the sludge from the sludge discharge port at the bottom of the sewage treatment tank body.

[0019] Preferably, the support base and the processing box are connected by fixing bolts.

[0020] By adopting the above technical solutions, the stability of the processing box during operation can be improved.

[0021] Compared with the prior art, the beneficial effects of this utility model are:

[0022] Equipped with a treatment mechanism, water tank, cylinder, and high-pressure nozzle, the cylinder pushes a movable plate downwards, removing the high-pressure nozzle from the treatment tank. A water pump inside the tank then pumps water through a pipe to the high-pressure nozzle, which sprays the water to treat sludge on the scraper's working surface, minimizing sludge adhesion. Furthermore, a mudguard and support frame protect the interior of the treatment tank, preventing sludge from entering and affecting normal operation. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;

[0024] Figure 2 This is a schematic diagram of the internal structure of the equipment box of this utility model;

[0025] Figure 3 This is a three-dimensional structural diagram of the processing box of this utility model;

[0026] Figure 4 This is a schematic diagram of the internal structure of the processing box of this utility model.

[0027] In the diagram: 1. Equipment box; 2. Main body of sewage treatment tank; 3. Treatment mechanism; 301. Water storage tank; 302. Water inlet; 303. Water supply pipe; 304. Treatment box; 305. Cylinder; 306. Movable plate; 307. High-pressure nozzle; 308. Mud baffle; 309. Support frame; 4. Drive motor; 5. Connecting seat; 6. Connecting rod; 7. Support seat; 8. Scraper body; 9. Lead screw; 10. Movable seat. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Example 1

[0030] Please see Figures 1 to 4This embodiment provides a technical solution: a reciprocating sludge scraper. The reciprocating sludge scraper is installed on the main body 2 of the sewage treatment tank. The bottom end of the main body 2 of the sewage treatment tank has a sludge discharge port to facilitate the discharge of sludge from inside the main body 2 of the sewage treatment tank. It includes a processing mechanism 3, which is located at one end of the equipment box 1. The processing mechanism 3 includes a water storage tank 301 located below one end of the equipment box 1. A water pump is installed inside the water storage tank 301. This water pump is existing technology and will not be described in detail here. A water delivery pipe 303 is installed through the inside of the water storage tank 301. A [unclear - possibly a device or device] is installed at the end of the water delivery pipe 303 away from the water storage tank 301. The high-pressure nozzle 307 has a movable plate 306 at its top, and a cylinder 305 at the top of the movable plate 306. The basic working principle of the cylinder 305 is to achieve mechanical energy conversion through pneumatic transmission: compressed air enters the cylinder through the air inlet, pushing the piston and driving the piston rod to move linearly, thus converting pneumatic energy into mechanical energy. During operation, the exhaust port simultaneously discharges the residual air in the cylinder, and the piston reciprocates under the action of the air pressure difference, thereby driving the mechanical parts to complete push, pull and other actions. When selecting the cylinder, the appropriate model should be selected according to the actual needs. All the components required in the cylinder 305 are existing technologies and will not be described in detail below.

[0031] The cylinder 305 drives the movable plate 306 to move laterally. The top of the cylinder 305 is equipped with a processing box 304. The top of the water storage tank 301 is provided with a water inlet 302, which allows water to be added to the inside of the water storage tank 301. The inside of the water inlet 302 is equipped with a sealing plug.

[0032] The effect achieved by the entire embodiment is as follows: by using the operation of cylinder 305, the movable plate 306 can be pushed downward to move the high-pressure nozzle 307 out of the treatment box 304. At this time, by using the operation of the water pump in the water storage tank 301, the water inside the water storage tank 301 is transported to the high-pressure nozzle 307 through the water supply pipe 303. Then, the high-pressure nozzle 307 sprays water to wash the working surface of the scraper body 8, effectively removing the sludge attached to the outside of the scraper body 8 and reducing subsequent operating resistance.

[0033] Example 2

[0034] Equipment boxes 1 are installed on both sides of the top of the main body 2 of the sewage treatment tank. The equipment boxes 1 can provide load-bearing capacity. A drive motor 4 is installed at one end of the equipment box 1. The drive motor 4 works on the principle that a current-carrying conductor moves under the force in a magnetic field. The stator generates a magnetic field, and the coils on the rotor become current-carrying conductors after being energized. They are subjected to Ampere force in the magnetic field, generating torque and causing the rotor to rotate. At the same time, the commutator continuously changes the direction of the coil current to ensure that the rotor rotates continuously in the same direction. When selecting the drive motor 4, the appropriate model should be selected according to the actual needs. All the components required in the drive motor 4 are existing technologies and will not be described in detail below.

[0035] The output end of the drive motor 4 is provided with a lead screw 9, and a movable seat 10 is provided on the outside of the lead screw 9. A connecting seat 5 is provided at the bottom of the movable seat 10. Connecting rods 6 are provided on both sides of the bottom of the connecting seat 5. A support seat 7 is provided at the bottom of the connecting rod 6. A scraper body 8 is provided at the bottom of the support seat 7. The support seat 7 is connected to the processing box 304 by fixing bolts, which can improve the stability of the processing box 304 during operation.

[0036] The effect achieved by the entire embodiment 2 is as follows: the drive motor 4 is started by the control switch, the drive motor 4 can drive the lead screw 9 to rotate, so that the movable seat 10 sleeved outside the lead screw 9 can perform reciprocating linear motion, thereby driving the scraper body 8 to move along the bottom of the sewage treatment tank body 2, which can clean the sludge deposited at the bottom of the sewage treatment tank body 2, and the sludge can be discharged from the sludge discharge port at the bottom of the sewage treatment tank body 2.

[0037] Example 3

[0038] A support frame 309 is provided at the bottom of the movable plate 306. The support frame 309 can provide load-bearing capacity. A mudguard 308 is provided at the bottom of the support frame 309. Five sets of high-pressure nozzles 307 are provided. The high-pressure nozzles 307 are symmetrically distributed about the internal center point of the treatment box 304, which can fully clean the working surface of the scraper body 8.

[0039] The effect achieved by the entire embodiment 3 is as follows: by using the operation of the cylinder 305, the movable plate 306 can be pushed upward to move the high-pressure nozzle 307 into the interior of the treatment box 304. Then, the bottom of the interior of the treatment box 304 is sealed by the mudguard 308, which can block the interior space of the treatment box 304, prevent sludge from entering the interior of the treatment box 304, and improve the stability of the device.

[0040] Working principle: The drive motor 4 is started by the control switch. The drive motor 4 can drive the lead screw 9 to rotate, so that the movable seat 10 sleeved outside the lead screw 9 can reciprocate linearly, thereby driving the scraper body 8 to move along the bottom of the sewage treatment tank body 2, which can clean the sludge deposited at the bottom of the sewage treatment tank body 2 and discharge the sludge from the sludge discharge port at the bottom of the sewage treatment tank body 2.

[0041] Secondly, by using the operation of cylinder 305, the movable plate 306 can be moved downward, and the high-pressure nozzle 307 can be moved out of the treatment box 304. At this time, by using the operation of the water pump in the water storage tank 301, the water inside the water storage tank 301 is transported to the high-pressure nozzle 307 through the water supply pipe 303. Then, the high-pressure nozzle 307 sprays water to wash the working surface of the scraper body 8, effectively removing the sludge attached to the outside of the scraper body 8 and reducing subsequent operating resistance.

[0042] Finally, after the scraper body 8 has finished rinsing, the cylinder 305 can be used to push the movable plate 306 upward, moving the high-pressure nozzle 307 into the treatment box 304. Then, the mud baffle 308 is used to seal the bottom of the treatment box 304, which can block the internal space of the treatment box 304, prevent sludge from entering the interior of the treatment box 304, and improve the stability of the device.

[0043] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0044] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A reciprocating sludge scraper, characterized in that: The reciprocating sludge scraper is used to install on the main body of the sewage treatment tank and includes a treatment mechanism. The treatment mechanism is located at one end of the equipment box and includes a water storage tank located below one end of the equipment box. A water supply pipe is installed through the inside of the water storage tank. A high-pressure nozzle is installed at the end of the water supply pipe away from the water storage tank. A movable plate is installed at the top of the high-pressure nozzle. A cylinder is installed at the top of the movable plate. The cylinder drives the movable plate to move laterally. A treatment box is installed at the top of the cylinder.

2. The reciprocating sludge scraper according to claim 1, characterized in that: Equipment boxes are installed on both sides of the top of the main body of the sewage treatment tank. A drive motor is installed at one end of the equipment box, and a lead screw is installed at the output end of the drive motor.

3. The reciprocating sludge scraper according to claim 1, characterized in that: The water tank has a water inlet at the top, and a sealing plug is installed inside the water inlet.

4. The reciprocating sludge scraper according to claim 1, characterized in that: The bottom of the movable plate is provided with a support frame, and the bottom of the support frame is provided with a mudguard.

5. The reciprocating sludge scraper according to claim 1, characterized in that: Five sets of high-pressure nozzles are provided, and these high-pressure nozzles are symmetrically distributed about the center point inside the treatment box.

6. The reciprocating sludge scraper according to claim 2, characterized in that: The lead screw is provided with a movable seat on its outside, and a connecting seat is provided at the bottom of the movable seat.

7. The reciprocating sludge scraper according to claim 6, characterized in that: Connecting rods are provided on both sides of the bottom of the connecting seat, and a support base is provided at the bottom of the connecting rod. The scraper body is provided at the bottom of the support base.

8. The reciprocating sludge scraper according to claim 7, characterized in that: The support base and the processing box are connected by fixing bolts.