Barrel cleaning machine

Abstract

The utility model discloses a machine cylinder cleaning machine, including the fixed frame in high pressure pipe moving assembly, high pressure pump station and machine cylinder, high pressure pipe moving assembly includes pipeline fixed part, the butt joint plate, fixed frame, universal wheel and conveying high pressure pipe, and the butt joint plate is fixedly connected with the butt joint plate on the upper end of fixed frame, and the lower surface four corners of fixed frame are provided with universal wheel, and one pair of pipeline fixed part is arranged on the butt joint plate, and the butt joint plate is connected with conveying high pressure pipe through this pipeline fixed part, and the power of high pressure pump station is opened, and the output water pressure is not less than 2500bar, and when the equipment is stable, and the pressure reaches the set value, and prepares to start cleaning, and pushes high pressure pipe moving assembly, and utilizes the telescopic function of telescopic high pressure rod, and slowly goes into the machine cylinder inside with the cleaning three -dimensional head, and according to the length of telescopic high pressure rod of machine cylinder depth adjustment, makes the cleaning three -dimensional head reach the appropriate cleaning starting position, and when high pressure water passes through the inclined water outlet groove of cleaning three -dimensional head after starting the cleaning operation.

Description

Technical Field

[0001] This utility model relates to the field of barrel cleaning technology, specifically a barrel cleaning machine. Background Technology

[0002] Currently, the industry commonly uses washing materials to clean barrels. This method has significant drawbacks: First, the cleaning cost is high. Taking a 95-type barrel as an example, a single cleaning requires 100 kg of washing material, with direct material costs exceeding 2000 yuan. This is a heavy economic burden for companies with large-scale production and frequent cleaning. Second, the cleaning effect is limited. For materials with high temperature and high adhesion, such as PA and PEEK, washing materials cannot completely remove residues. Even with repeated extrusion using large amounts of washing material, some stubborn residues still adhere to the inner wall of the barrel, seriously affecting the quality of subsequent products. Third, the cleaning efficiency is low. Traditional methods require multiple repetitions, which is time-consuming and increases equipment downtime, reducing the overall operating efficiency of the production line. Therefore, those skilled in the art have provided a barrel cleaning machine to solve the problems mentioned in the background. Utility Model Content

[0003] The purpose of this utility model is to provide a barrel cleaning machine to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: A barrel cleaning machine includes a fixed frame, a high-pressure pump station, and a barrel in a high-pressure pipe moving assembly. The high-pressure pipe moving assembly includes a pipe fixing component, a receiving plate, a fixed frame, casters, and a high-pressure conveying pipe. The receiving plate is fixedly connected to the upper end of the fixed frame, and casters are provided at the four corners of the lower surface of the fixed frame. A pair of pipe fixing components are provided on the receiving plate, and the high-pressure conveying pipe is clamped to the receiving plate through these pipe fixing components.

[0005] Furthermore, a set of spare high-pressure pipes is installed on the fixed frame via a bracket, a telescopic high-pressure rod is fixedly connected to the output end of the high-pressure pump station, one end of the high-pressure pipe is threadedly connected to the telescopic high-pressure rod, and an inlet is provided at the input end of the high-pressure pump station.

[0006] Furthermore, a cleaning component is provided at the end of the high-pressure delivery pipe away from the telescopic high-pressure rod. The cleaning component includes a three-dimensional cleaning head and an output pipe. The end of the high-pressure delivery pipe away from the telescopic high-pressure rod is threadedly connected to the output pipe, and a three-dimensional cleaning head is provided at one end of the output pipe.

[0007] Furthermore, the cleaning assembly also includes an auxiliary roller and a tripod. The tripod is fixedly connected to the surface of the output pipe, and an auxiliary roller hopper is provided on the tripod. The auxiliary roller is rotatably mounted on the inner wall of the hopper.

[0008] Furthermore, the barrel is equipped with a three-dimensional cleaning head including a cavity, a rotating head and an inclined water outlet groove. One end of the output pipe is fixedly connected to the cavity, and the other end of the cavity is rotatably connected to the rotating head through a bearing. A set of inclined water outlet grooves are opened on the surface of the rotating head.

[0009] By adopting the above technical solution Compared with the prior art, the beneficial effects of this utility model are: 1. Compared to traditional methods that use large amounts of cleaning material, this invention uses a high-pressure pump station to output high-pressure water at no less than 2500 bar (existing technology requires 100 kg of cleaning material for a single cleaning of a 95-inch machine, costing over 2000 yuan), replacing material with water and significantly reducing consumable expenses. It eliminates the need for repeated extrusion of cleaning material, avoiding the high material costs associated with cleaning the barrel and effectively reducing enterprise production and operating costs. 2. For materials with high temperature and high adhesion such as PA and PEEK, traditional washing machines have difficulty in completely removing residues. This invention, with the powerful impact of high-pressure water and the multi-angle rotating water spray design of the three-dimensional cleaning head, achieves 360-degree cleaning without dead angles, thoroughly removing stubborn residues from the inner wall of the barrel, avoiding the impact of residual materials on the quality of the next batch of products, and ensuring the stability of product quality from the source. 3. By using a high-pressure pipe moving device in conjunction with a telescopic high-pressure rod, the cleaning three-dimensional head can be quickly inserted into the machine barrel. Taking the 90 machine as an example, the cleaning time for a single cleaning is shortened to within 10 minutes. Compared with traditional methods, this greatly improves work efficiency, reduces equipment downtime, increases production line operating rate, and meets the needs of enterprises for high-efficiency production. 4. The equipment's bottom casters allow it to move flexibly to different barrel positions. The high-pressure pipe moving component, together with the pipe fixing parts, facilitates quick installation and disassembly of the high-pressure pipe. The telescopic high-pressure rod with threaded connection structure allows for flexible adjustment of the cleaning depth according to the barrel specifications, adapting to the cleaning needs of various barrel models. It is simple and efficient to operate, reducing the difficulty of manual operation. Attached Figure Description

[0010] Fig. 1 A schematic diagram of the overall structure of a barrel cleaning machine; Fig. 2 A schematic diagram of the overall structure of a high-pressure pipe moving assembly in a barrel cleaning machine; Fig. 3 A schematic diagram of the overall structure of a three-dimensional cleaning head in a barrel cleaning machine; In the diagram: 1. High-pressure pump station; 2. Liquid inlet; 3. Telescopic high-pressure boom; 4. Silo; 5. Machine barrel; 6. Pipe fixing components; 7. Receiving plate; 8. Fixing frame; 9. Casters; 10. Auxiliary rollers; 11. Tripod; 12. Cleaning 3D head; 13. Spare high-pressure pipe; 14. High-pressure conveying pipe; 15. Output pipe; 601. High-pressure pipe moving assembly; 1201. Cavity; 1202. Rotating head; 1203. Inclined water outlet tank. Detailed Implementation

[0011] To make the technical means, creative features, achieved objectives and effects of this utility model easier to understand, the present utility model is further described below in conjunction with specific embodiments. In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0012] Please see Figs. 1-3 This utility model provides an embodiment of a barrel cleaning machine, including a fixed frame 8, a high-pressure pump station 1, and a barrel 5 in a high-pressure pipe moving assembly 601. The high-pressure pipe moving assembly 601 includes a pipe fixing component 6, a receiving plate 7, a fixed frame 8, casters 9, and a conveying high-pressure pipe 14. The receiving plate 7 is fixedly connected to the upper end of the fixed frame 8, and casters 9 are provided at the four corners of the lower surface of the fixed frame 8. A pair of pipe fixing components 6 are provided on the receiving plate 7, and the conveying high-pressure pipe 14 is snapped onto the receiving plate 7 through these pipe fixing components 6. A set of spare high-pressure pipes 13 are provided on the fixed frame 8 through a bracket. A telescopic high-pressure rod 3 is fixedly connected to the output end of the high-pressure pump station 1, and one end of the conveying high-pressure pipe 14 is threadedly connected to the telescopic high-pressure rod 3. An inlet 2 is provided at the input end of the high-pressure pump station 1. The barrel 5 cleaning machine is pushed, and the casters 9 at the four corners of the lower surface of the fixed frame 8 are used to move the equipment to the corresponding position of the barrel 5 to be cleaned, ensuring that the cleaning machine and the inlet of the barrel 5 are in a suitable horizontal alignment position for convenient subsequent operation.

[0013] In this embodiment, a cleaning component is provided at the end of the high-pressure delivery pipe 14 away from the telescopic high-pressure rod 3. The cleaning component includes a three-dimensional cleaning head 12 and an output pipe 15. The output pipe 15 is threadedly connected to the end of the high-pressure delivery pipe 14 away from the telescopic high-pressure rod 3. The three-dimensional cleaning head 12 is provided at one end of the output pipe 15. The cleaning component also includes an auxiliary roller 10 and a tripod 11. The tripod 11 is fixedly connected to the surface of the output pipe 15. The auxiliary roller 10 is provided on the tripod 11 and is mounted on the silo 4. The auxiliary roller 10 is rolled on the inner side wall of the silo 4. The spare high-pressure pipe 13 is removed from the fixed frame 8. One end of the high-pressure delivery pipe 14 is tightly connected to the telescopic high-pressure rod 3 at the output end of the high-pressure pump station 1 by thread to ensure a firm connection and prevent high-pressure liquid leakage. At the same time, the inlet 2 at the input end of the high-pressure pump station 1 is checked and connected to an external water source or cleaning fluid pipeline to ensure a stable liquid supply.

[0014] In this embodiment, the barrel 5 is equipped with a three-dimensional cleaning head 12, including a cavity 1201, a rotating head 1202, and an inclined water outlet trough 1203. One end of the output pipe 15 is fixedly connected to the cavity 1201, and the other end of the cavity 1201 is rotatably connected to the rotating head 1202 via a bearing. A set of inclined water outlet troughs 1203 are provided on the surface of the rotating head 1202. The end of the high-pressure conveying pipe 14 away from the telescopic high-pressure rod 3 is connected to the output pipe 15 of the cleaning component via a thread to ensure a tight connection. It is confirmed that the auxiliary roller 10 on the triangular bracket 11 on the surface of the output pipe 15 can roll freely, and the auxiliary roller 10 is located on the inner wall of the inner wall of the barrel 5, which plays a guiding and drag-reducing role, providing stable support for the cleaning process.

[0015] Turn on the power to the high-pressure pump station 1 and set the output water pressure to no less than 2500 bar. After the equipment runs stably and the pressure reaches the set value, prepare to start cleaning. Push the high-pressure pipe moving component 601 and use the telescopic function of the telescopic high-pressure rod 3 to slowly insert the cleaning three-dimensional head 12 into the barrel 5. Adjust the length of the telescopic high-pressure rod 3 according to the depth of the barrel 5 so that the cleaning three-dimensional head 12 reaches the appropriate cleaning starting position. After starting the cleaning operation, when the high-pressure water passes through the inclined water outlet 1203 of the cleaning three-dimensional head 12, the reaction force generated by the water jet can drive the rotating head 1202 to rotate automatically. At the same time, the high-pressure pipe moving component 601 continues to move inward, thereby driving the cleaning component to move smoothly along the axis of the barrel 5, so that the cleaning three-dimensional head 12 can perform 360-degree cleaning of the inner wall of the barrel 5 without dead angles, ensuring that the high-pressure water covers all areas of the inner wall of the barrel 5 and removes residual materials.

[0016] Compared to traditional methods that use large amounts of cleaning material, this invention uses a high-pressure pump station 1 to output high-pressure water at a rate of no less than 2500 bar (existing technology requires 100 kg of cleaning material per cleaning of a 95 machine, costing over 2000 yuan), replacing material with water and significantly reducing material expenditure. It eliminates the need for repeated extrusion of cleaning material, avoiding the high material costs associated with cleaning the barrel 5 and effectively reducing enterprise production and operating expenses. For high-temperature, high-adhesion materials such as PA and PEEK, where traditional cleaning materials struggle to completely remove residues, this invention utilizes the powerful impact of high-pressure water, combined with the multi-angle rotating water spray design of the cleaning three-dimensional head 12, to achieve 360-degree cleaning without dead angles, thoroughly removing stubborn residues from the inner wall of the barrel 5. This prevents residual materials from affecting the quality of subsequent batches of products, ensuring product quality stability from the source. The use of a high-pressure pipe moving device and a telescopic high-pressure rod 3 allows for rapid insertion of the cleaning three-dimensional head 12 into the barrel 5. Taking a 90 machine as an example, the cleaning time for a single cycle is reduced to 10 minutes. Within minutes, compared to traditional methods, it significantly improves work efficiency, reduces equipment downtime, increases production line operating rate, and meets enterprises' needs for high-efficiency production. The universal wheels 9 at the bottom of the equipment allow it to move flexibly to different barrel 5 positions. The high-pressure pipe moving component 601, together with the pipe fixing component 6, facilitates quick installation and disassembly of the high-pressure conveying pipe 14. The telescopic high-pressure rod 3 and the threaded connection structure can flexibly adjust the cleaning depth according to the specifications of the barrel 5, adapting to the cleaning needs of various models of barrel 5. The operation is simple and efficient, reducing the difficulty of manual operation.

[0017] This specification describes embodiments, but not every embodiment contains only one independent technical solution. This way of describing the specification is only for clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A barrel cleaning machine, comprising a fixed frame (8) in a high-pressure pipe moving assembly (601), a high-pressure pump station (1), and a barrel (5), characterized in that, The high-pressure pipe moving assembly (601) includes a pipe fixing component (6), a receiving plate (7), a fixing frame (8), casters (9), and a high-pressure pipe (14). The upper end of the fixing frame (8) is fixedly connected to the receiving plate (7), and casters (9) are provided at the four corners of the lower surface of the fixing frame (8). A pair of pipe fixing components (6) are provided on the receiving plate (7), and the receiving plate (7) is clamped to the high-pressure pipe (14) through the pipe fixing components (6).

2. The barrel (5) cleaning machine according to claim 1, characterized in that, A set of spare high-pressure pipes (13) is set on the fixed frame (8) by a bracket. A telescopic high-pressure rod (3) is fixedly connected to the output end of the high-pressure pump station (1). One end of the high-pressure conveying pipe (14) is threadedly connected to the telescopic high-pressure rod (3). An inlet (2) is set at the input end of the high-pressure pump station (1).

3. A barrel (5) cleaning machine according to claim 2, characterized in that, A cleaning component is provided at the end of the high-pressure conveying pipe (14) away from the telescopic high-pressure rod (3). The cleaning component includes a three-dimensional cleaning head (12) and an output pipe (15). The end of the high-pressure conveying pipe (14) away from the telescopic high-pressure rod (3) is threadedly connected to the output pipe (15), and the end of the output pipe (15) is provided with the three-dimensional cleaning head (12).

4. A barrel (5) cleaning machine according to claim 3, characterized in that, The cleaning assembly also includes an auxiliary roller (10) and a tripod (11). The tripod (11) is fixedly connected to the surface of the output pipe (15). The auxiliary roller (10) is provided on the tripod (11) and the silo (4). The auxiliary roller (10) is rolled on the inner wall of the silo (4).

5. A barrel (5) cleaning machine according to claim 4, characterized in that, The barrel (5) is equipped with a cleaning three-dimensional head (12), which includes a cavity (1201), a rotating head (1202) and an inclined water outlet groove (1203). One end of the output pipe (15) is fixedly connected to the cavity (1201), and the other end of the cavity (1201) is rotatably connected to the rotating head (1202) through a bearing. A set of inclined water outlet grooves (1203) are opened on the surface of the rotating head (1202).

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